HYVA HA10 Warning, Operating And Maintenance Manual Download Page 162

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D-36

SCHEMA IDRAULICO

DISTRIBUTORE E POMPA

GRU HYDR NO X

[1.03.0103]

HYDRAULIC DIAGRAM

CONTROL VALVE AND PUMP

HYDR NO X CRANE

[1.03.0103]

HYDRAULIKSCHEMA

STEUERVENTIL UND PUMPE

KRAN HYDR NICHT X

[1.03.0103]

60µ

17.5 l

GRU

CRANE

KRAN

[bar]

HA10

180

HA15

160

HA22 E1/E2

160

HA22 E3

150

HA28

160

HA33

175

Summary of Contents for HA10

Page 1: ...I ORIGINALI WARNING OPERATING AND MAINTENANCE MANUAL ORIGINAL INSTRUCTIONS ANWEISUNGS BEDIENUNGS UND WARTUNGSHANDBUCH ORIGINALANLEITUNGEN Soggetto a modifica senza preavviso Subject to change without...

Page 2: ......

Page 3: ...VELLA A 47 A 17 AVVERTENZE SUPPLEMENTARI PER GRU ELETTRICA A 48 B MANUALE D USO B 1 B 1 PREMESSA B 2 B 2 IDENTIFICAZIONE B 3 B 3 DOCUMENTAZIONE E DESCRIZIONE GRU B 4 B 3 1 DOCUMENTAZIONE ALLEGATA B 4...

Page 4: ...C 2 C 2 1 INGRASSAGGIO C 3 C 2 2 RABBOCCO SERBATOIO OLIO C 5 C 2 3 LUBRIFICAZIONE DEL GRUPPO ROTAZIONE C 6 C 2 4 PULIZIA DELLA GRU C 7 C 3 MANUTENZIONE PROGRAMMATA C 8 C 4 MANUTENZIONE STRAORDINARIA C...

Page 5: ...Y WARNINGS FOR ELECTRIC CRANE A 48 B OPERATING MANUAL B 1 B 1 PREMISE B 2 B 2 IDENTIFICATION B 3 B 3 CRANE DESCRIPTION AND DOCUMENTATION B 4 B 3 1 ENCLOSED DOCUMENTATION B 4 B 3 2 MARK B 5 B 3 3 SERVI...

Page 6: ...REASING C 3 C 2 2 FILLING UP THE OIL TANK C 5 C 2 3 LUBRICATION OF SLEWING GEAR C 6 C 2 4 CLEANING THE CRANE C 7 C 3 PLANNED MAINTENANCE C 8 C 4 EXTRAORDINARY MAINTENANCE C 8 C 5 INACTIVITY C 8 C 6 TA...

Page 7: ...HE HINWEISE F R ERDBOHRER A 47 A 17 ZUS TZLICHE HINWEISE F R ELEKTRISCHEN KRAN A 48 B BEDIENUNGSHANDBUCH B 1 B 1 VORWORT B 2 B 2 KENNDATEN B 3 B 3 DOKUMENTATION UND KRANBESCHREIBUNG B 4 B 3 1 BEILIEGE...

Page 8: ...2 1 SCHMIERUNG C 3 C 2 2 AUFF LLEN DES LBEH LTERS C 5 C 2 3 SCHMIERUNG DES SCHWENKGETRIEBES C 6 C 2 4 REINIGUNG DES KRANS C 7 C 3 PLANM SSIGE WARTUNG C 8 C 4 AUSSERPLANM SSIGE WARTUNG C 8 C 5 STILLST...

Page 9: ...Frequency of greasing Schmierintervalle C 4 Tab C 3 Oli idraulici Hydraulic oils Hydraulik le C 5 Tab C 4 Olio per gruppo rotazione Oil for slewing gear Schmier l f r Schwenkgetriebe C 6 Tab C 5 Gras...

Page 10: ...A 1 A MANUALE AVVERTENZE A WARNING MANUAL A ANWEISUNGSHANDBUCH...

Page 11: ...aximum oil flow rate to main control valve Overloads on the structure caused by excessive speed of movement Excessive oil temperature Maximum wind speed Excessive stress on crane structure Excessive o...

Page 12: ...centre before using or transporting the crane in a marine environment The lifting component to which the diagrams refer in this manual is the crane hook If other lifting components are to be used the...

Page 13: ...rsi a un centro di assistenza autorizzato Maintenance on the machine which requires welding is forbidden Refer to an authorised assistance centre if repairs or modifications to metalwork are required...

Page 14: ...r rods are retracted lower limb crushing under the plate for the stabiliser cylinders limb crushing in openings WARNINGS Cordon off the working area using barriers and warning signs before starting an...

Page 15: ...hands near the stabiliser rods during closing retraction of the stabiliser rods Do NOT perform maintenance when the crane is moving or when the power take off is enabled Do NOT touch the crane when i...

Page 16: ...ces and make sure all others do the same EN 349 see Tab A 1 Immer Schutzhelm Sicherheitschuhe und Arbeitshandschuhe tragen Keine Kleidung tragen die leicht h ngen bleiben kann Am besten einen Arbeitso...

Page 17: ...bs between the boom joints near connecting rods or in the area where stabiliser rods are retracted into the base Do NOT insert fingers feet or limbs inside openings on moving parts Do NOT insert finge...

Page 18: ...st wear overalls secured using buttons and without loose or baggy parts Do NOT insert fingers feet or limbs inside openings on moving parts A 1 5 IMPACT HAZARD Residual hazard associated with impact w...

Page 19: ...perfect condition Do NOT exceed the maximum load indicated on the plate Check that the load is properly secured to prevent accidental falling Do NOT stand under the load If the crane is fitted with r...

Page 20: ...ed in the maintenance manual Couplings may be damaged if they are too tight The crane is designed in such a way to prevent rubbing of flexible hoses against moving parts However the installation confi...

Page 21: ...Carefully follow the stabilisation procedure instructions specified in the user manual Do NOT tamper with safety devices Stabilise the crane on firm ground WARNINGS Stabilise the machine in accordanc...

Page 22: ...a spirit level Make sure that the ground remains firm under the pressure of the stabilisers If it does not retract the telescopic boom immediately place the load on the ground and increase the support...

Page 23: ...ty devices on the machine Check that all safety and protection devices are installed and functioning correctly before using the crane When a load is lifted for the first time proceed slowly and carefu...

Page 24: ...rial bumpy broken etc Fall hazard due to slippery or broken ground etc WARNINGS Do NOT use the crane on unstable ground Do NOT work on broken slippery or uneven ground Unexpected stops during movement...

Page 25: ...e operated at a distance D of at least 7 m from electricity power lines The crane can be used closer to electricity power lines if following notification to the electricity supply company suitable pro...

Page 26: ...ntrol position 3 Do NOT touch any metal parts on the machine 4 Warn people nearby not to approach or touch the crane truck load or the person in the control position 5 Switch OFF the electricity power...

Page 27: ...insulator e g wood the crane is used near radio transmitters or high frequency switching systems and when a storm is approaching Static electricity can affect correct functioning of pacemakers WARNIN...

Page 28: ...positions must be located so that operators cannot touch hot surfaces 50 C during normal crane functioning Specifically all hydraulic hoses containing fluid under pressure more than 50 bar and or wit...

Page 29: ...er source WARNINGS Wear ear protection equipment if the noise level in the operating position exceeds 80 dB A as a result of other machinery or equipment in use A 5 VIBRATION HAZARDS There are no sign...

Page 30: ...osal of grease Fire caused by highly flammable hydraulic fluid Incorrect disposal of crane components and accessories WARNINGS TOXIC FUMES AND SUBSTANCES Control positions must be located so that oper...

Page 31: ...aste management company to dispose of used oil SPECIFIC HAZARDS Repeated and prolonged contact with the skin can cause itching rashes and dermatitis Irritant for the eyes Flammable do NOT use water to...

Page 32: ...ct with the skin can cause itching rashes and dermatitis Irritant for the eyes Flammable do NOT use water to extinguish hydraulic oil fires Use foam or CO2 Wear a gas mask in the event of fire In the...

Page 33: ...igente All used components oil mechanical parts plastic electric components hoses etc must be disposed of by an authorised waste management company in accordance with current legislation Alle verbrauc...

Page 34: ...h a significant electromagnetic field Do not place the body under excessive strain when operating the crane If manual operations are required e g pivoting stabilizer legs manual extensions other lifti...

Page 35: ...re range of machine use as well as control emergency and safety devices An additional lighting system conforming to EN 1837 must be installed if the crane is used at night A qualified assistant must h...

Page 36: ...fear of heights Not under the effects of alcohol drugs or prescription medicines b Psychological Conduct in stressful situations Mental balance Sense of responsibility Operators must be able to read a...

Page 37: ...is enough fuel and that the battery is in good condition Do NOT allow anyone to approach the crane or truck during operation see A 1 2 Those using the crane must be in full control of the machine with...

Page 38: ...may cause the operator not to take into consideration hazards associated with normal crane use WARNINGS Do NOT remove modify or disable safety devices be they mechanical guards locks etc or electro hy...

Page 39: ...in the rod 2 No crane components or accessories are protruding outside the profile of the vehicle 3 The special boom stop used to lock crane rotation and the visual luminous control indicating consent...

Page 40: ...ane Visually check that the hydraulic system is functioning correctly and that there are no fluid leaks between hoses and couplings Visually check the integrity of the machine structure and hoses Chec...

Page 41: ...and bolt in general A Base nuts and tie rods B Slewing unit base bolts and nuts B Reduction unit cover clamp screws C Ring nut for fastening the worm screw Check that pins and screws used in the exten...

Page 42: ...peed of movements oscillation of the load Unexpected or accidental movement of loads Unsuitable worn or unsafe lifting devices accessories Lifting of people Use during high winds Risk of damaging load...

Page 43: ...ds not supported by objects secured solidly to the base of the crane unless the operator knows the precise size of the load being moved e g forklift truck leaving an excessive weight on the crane hook...

Page 44: ...out safety devices Risk of accidental loss fall slipping excessive rotation or tipping of the load and uncontrollable movements Using the machine under adverse weather conditions high winds Resting th...

Page 45: ...lifting with adequate capacity 3 Raise the crane by lift truck crane or bridge crane LIFT TRUCK Insert the forks under the base in correspondence to the indicated arrows see D 1 12 and fig CRANE Inse...

Page 46: ...ng of levers and use by unauthorised personnel failed power supply from the transmitter batteries tampering with devices human error contact with live internal radio control unit components WARNINGS B...

Page 47: ...ore starting work inform other personnel in the area that the crane is to be operated using the remote control unit Do not use the transmitter at a distance from the receiver greater than that indicat...

Page 48: ...those using the vehicle must receive adequate training in accordance with ISO 9926 1 from those responsible for installing the crane on delivery Use by all other personnel is forbidden During work the...

Page 49: ...an be fatal All covers marked with the following decal must only be opened by a qualified electrician after the service voltage has been cut Switch OFF the machine and the transmitter and contact an a...

Page 50: ...nd cutting hazard for upper limbs between the winch cable and drum and between the cable and pulley Entanglement hazard in the cable Hazard involving contact with winch moving parts crushing between t...

Page 51: ...ns and without loose or baggy parts During operation do NOT approach or touch the moving parts on the winch drum cable press etc Before starting work carefully check the integrity of the thimble pocke...

Page 52: ...ed by cable wear Always use the counterweight In the event of broken or permanently deformed strands on the cable caused by crushing excessive strain etc contact an authorised assistance centre for im...

Page 53: ...age hazard due to compression of equipment on load when using the crane boom Hazards due to maintenance performed under unsafe conditions WARNINGS Do NOT use this accessory to move forbidden loads as...

Page 54: ...barriers to prevent people from approaching nearer than 20 m to the crane and equipment If in specific cases the equipment requires a greater safe distance then this must be adhered to Only use the cr...

Page 55: ...rload the bucket or grab Do NOT operate the equipment over areas where accidental fall of the load may cause damage to property and injury to persons Before performing maintenance rest the equipment o...

Page 56: ...ion Structural damage and tipping hazard if the drill penetrates the ground but is unable to expel material WARNINGS Keep away from the area in which the drill is operating Always wear a helmet indust...

Page 57: ...INGS FOR ELECTRIC CRANE There are additional specific hazards for electric cranes as listed below Electric motor damage hazard if the crane operates too long with high pressure Burns hazard if you tou...

Page 58: ...B 1 B MANUALE D USO B OPERATING MANUAL B BEDIENUNGSHANDBUCH...

Page 59: ...cause of accidents Follow the instructions in this manual Always keep this manual in a safe place with the crane so that it is accessible to the operator at all times If the crane is sold the new owne...

Page 60: ...s Pole Bucket grab polyp Drill CLASSIFICATION EN 12999 Hoisting class HC1 Hoist drive class HD4 Stress history class S2 EX DIN 15018 1 Hoisting class H1 Loading class B3 EXPECTED OPERATING LIFE FOR IN...

Page 61: ...e training for operators concerning all aspects of crane functioning at the moment of machine delivery in accordance with ISO 9926 1 The installer must give the final customer the following crane docu...

Page 62: ...k only for EC cranes crane model serial number year of manufacture maximum load machine weight The plate is riveted to the column side The crane model and serial number are also engraved on the crane...

Page 63: ...Temperatura olio idraulico Hydraulic oil temperature Hydraulik ltemperatur 10 C 80 C Pendenza massima di lavoro Max working heel Max Arbeitsneigung 3 Resistenza del suolo Ground resistance Belastbark...

Page 64: ...is given below in accordance with EN 12999 1 Column 2 Boom cylinder lifting cylinder 3 Boom 4 extension cylinders 5 Boom extensions 6 Hydraulic stabilizer legs 7 Mechanical stabilizer legs 8 Stabiliz...

Page 65: ...described in the dedicated paragraph L1 Load limiting device EC no HA10 L2 Manual extensions load limiting device L3 Rotation limiter HYDRAULIC CYLINDER BLOCKING VALVE V1 1st boom cylinder V2 telesco...

Page 66: ...KING PRESSURE VALVE ON CONTROL VALVE 3 2ST BOOM CYLINDER OVERCENTER VALVE 4 TELESCOPIC CYLINDERS OVERCENTER VALVE Do NOT tamper with safety seals Modifications to calibration can cause serious structu...

Page 67: ...trollo CE 2 Leve comandi 3 Pulsante d arresto d emergenza CE B 3 7 CONTROLS OF NO X CRANE 1 Controls panel CE 2 Control levers 3 Emergency stop button CE B 3 7 STEUERUNGEN F R KRAN NICHT X 1 Schalttaf...

Page 68: ...manuali CE 5 Radiotrasmittente X B 3 8 X HYDR CRANE CONTROLS 1 Emergency controls 2 Emergency stop buttons 3 Control panel 4 manual extensions EC control panel 5 Radio transmitter X B 3 8 STEUERUNGEN...

Page 69: ...to di emergenza B 3 9 CONTROLS OF HA10 E1M CRANE 1 Crank for controlling column slewing 2 Hand pump MAN 3 Load lowering tap 4 Electropump ETR 5 Cable control with emergency stop button B 3 9 STEUERUNG...

Page 70: ...OL PANEL A Green alimentation light POWER It indicates that the electrical system is enabled B Yellow light 90 It indicates that the 90 of the maximum lifting capacity is reached C Red light 100 It in...

Page 71: ...e the emergency controls of the crane CONTROL PANEL A Starting key If on OFF it disables the crane controls If on RADIO it enables the radio remote control If on MAN it enables the emergency controls...

Page 72: ...ions control MA1 winch or tool rotor grab control CONTROLS OF MECHANICAL STABILIZERS LEGS OPTION ST1 extension retraction of stabilizers A retraction counterclockwise B extension clockwise B 4 3 STEUE...

Page 73: ...closed boom can be lifted open boom comes down The tap must be opened with caution in order to avoid a too quick and or uncontrolled lovering of the boom and of the load Dose opening carefully ETR CR...

Page 74: ...ng control MG2 boom control MG3 no function MG4 2nd boom extensions control SW3 MG1 winch or tool rotor grab control CONTROLS OF MECHANICAL STABILIZERS LEGS See B 4 3 B 4 4 STEUERUNG X FUNKFERNSTEUERU...

Page 75: ...to change the movement speed from 0 released trigger switch to max speed totally pressed trigger switch The operator must press the trigger switch gradually only after having selected a crane control...

Page 76: ...ic extensions control MA1 winch or tool rotor grab control MV selector of crane movements speed The emergency controls can be used only when the radio remote control is unusable and only to close the...

Page 77: ...ly when the radio remote control is unusable and only to close the crane in the rest position without lifting any load OPERATIONS WITH THE EMERGENCY CONTROLS screw on the MV control knob push the butt...

Page 78: ...imit the pump pressure to control main valve so the working pressure of all hydraulic cylinders is limited The max working pressure valve on the main control valve operates as load limiting device in...

Page 79: ...pressure into the cylinder reaches the setting value So the crane is made safe OVERPRESSURE VALVE ON THE 1 BOOM CYLINDER This valve operates as load limiting device in this case On the cranes without...

Page 80: ...the telescopic extensions The illustration that follows shows the enabled and disabled movements of the crane To remove the block condition push the extensions in again When the 1st boom cylinder is...

Page 81: ...ts rest position EXCLUSION OF LOAD LIMITING DEVICE FOR HYDR CRANE Release the solenoid valve YVH1 breaking the seal and pushing the spool several times to release it EXCLUSION OF LOAD LIMITING DEVICE...

Page 82: ...the oil in the power circuit is diverted to the return line by of a solenoid valve To restore the normal operating conditions turn the head of the button until the release is engaged and the button r...

Page 83: ...ese seals allow to hold the load in the reached position in case of failure of hoses and in absence of motive power they prevent all movements caused by accidental operation of the control levers V1 B...

Page 84: ...CE WITH LEVER Its purpose is to lock automatically the stabilizer rods in their fully opened and closed position when the lever is turned downward AUTOMATIC ROD LOCK WITH ELASTIC PLATE Its purpose is...

Page 85: ...prevent the accidental escape of the extension This device allows the extension to slide freely between the fully retracted and fully extended position To remove the manual extension press down with...

Page 86: ...crane truck is not stable in the whole crane working area for ex in front of the truck cab the installer should limit the crane slewing field to the permitted area Man obtains the limitation of the sl...

Page 87: ...e figure The EC crane is equipped with a temperature gauge that monitor the temperature of oil when the indicator is in the yellow sector T 50 C it s dangerous to touch hydraulic elements because of t...

Page 88: ...ane has reached the max lifting capacity 100 HA15 HA22 HA28 HA33 EC CRANES NO X On the control panel there are two load indicators lights X At the emergency controls are installed two warning lights t...

Page 89: ...e rosso B 6 3 PRESSURE FILTER CLOGGING INDICATOR X X CRANES On the pressure filter there is a clogging indicator that indicates to operator when the filter cartridge has to be replaced red indicator B...

Page 90: ...r with additional stabilizers connected with a two color light installed in the cab 2 Red light indicates that one or more stabilizer extensions are not closed correctly Green light indicates that all...

Page 91: ...ollow Instructions notices white background black characters yellow background black characters Danger notices yellow background black characters Compulsory actions blue background white characters In...

Page 92: ...an der Rauchbewegung erkennbar die Windfahne bleibt ruhig 2 Venticello leggero Light breeze Leichter Wind 1 6 3 3 m s 6 11 km h Il vento si sente in faccia le foglie stormiscono la ventarola si muove...

Page 93: ...ectricity power lines For further information and action to be taken in the event of contact with power lines see section A 2 B 8 3 GROUND SLOPE Check that vehicle incline is within the maximum permit...

Page 94: ...und are shown in Tab B 3 B 8 4 WIDERSTAND DES GEL NDES Vor der Stabilisierung der Maschine muss berpr ft werden ob der Boden oder jede sonstige Auflage den von den St tzen erzeugten Druck aushalten ka...

Page 95: ...l To prevent misunderstanding the following signals are suggested Das Mindestfl chenma A der Auflagefl che kann mit folgender Formel berechnet werden Fmax daN ist die maximale Kraft des Abst tzzylinde...

Page 96: ...pins and lifting equipment see A 10 Presence and integrity of all decals on the crane see D 1 12 The lifting component is suitable That pressur filter X cranes clogging is less than the permitted leve...

Page 97: ...e off engaged because the power take off might break and the operational speed of the crane would exceed the speed considered for the structural test on the machine Operating the crane at a speed exce...

Page 98: ...d because the power take off might break and the operational speed of the crane would exceed the speed considered for the structural test on the machine Operating the crane at a speed exceeding the ra...

Page 99: ...battery charger 2 Feed the electric installation or the radio control of the crane 4 In case of X crane switch on the radio transmitter by pulling the emergency button The crane is now ready for opera...

Page 100: ...ne hand and with the other one make the rod come out by a few centimeters handling the suitable handle H 4 Put the rod lock with lever back in the locked position B and fully extend the rod In this po...

Page 101: ...ned check that the truck is level see A 1 7 MECHANICAL STABILIZER LEGS After completing the rod extension and stabilizer positioning operations move the lever ST1 to its working position and turn it c...

Page 102: ...e are described all movements and the exact sequence of operations to open the crane correctly Be sure that all extensions have been retracted 1 Lift the boom so that the boom can rotate freely 2 Slew...

Page 103: ...ply the hoisting cables ropes chains bands to the hook so that their safety is not compromised Hoist the loads from their centre of gravity and make sure that they cannot move slide and rotate see A 1...

Page 104: ...EMENTS The crane controls can carry out some manoeuvres at the same time by moving two levers simultaneously The speed of each movement decreases when using two functions at the same time Pay the utmo...

Page 105: ...the initial value again The duty factor is given in minutes Intermittent periodic duty S3 The motor performs a sequence of identical duty cycles duration 10 min Every cycle consists of a period of co...

Page 106: ...NE To bring the crane back to rest position invert the opening operations 1 Close the hydraulic extensions of the crane and move the boom so that the column can rotate freely 2 Rotate the crane toward...

Page 107: ...d no accessories are out of the truck profile see A 9 If for transport the crane is closed with the boom on the vehicle body make sure that the crane cannot move see A 9 If the crane is not blocked pr...

Page 108: ...s can be retracted exclusively when the crane is closed in transport position Carry out the follow operations 1 Turn the V lever of the stabilizer leg valve onto the open position A 2 Close fully the...

Page 109: ...Put the stabilizer rod lock with lever back in the locked position B and fully retract the rod In this position the lock pin must be perfectly inserted in the rod and the M elastic plate must lock th...

Page 110: ...that the control panel of the crane is not powered the power take off is out the stabilizing rods are blocked by the stabilizer lock device and the stabilizers legs are completely closed see A 9 the c...

Page 111: ...o lift loads using a cable and hook Load capacity depends on crane boom movement capacity and the lifting capacity of the winch Load capacity already takes into consideration the weight of the winch p...

Page 112: ...ty This value is punched on the end of each manual extension When you need to move a load with the manual extension always check that the load to be hoisted doesn t exceed the nominal capacity of the...

Page 113: ...lock pin B 3 let the extension run until the holes on the extensions are lined up 4 insert the lock pin with the relative safety lock C REMOVING A MANUAL EXTENSION To disassemble the manual extension...

Page 114: ...ed 1 Cable ascent limit switch The cable ascent limit switch blocks cable winding and prevents damage to the cable The device operates using a micro switch or pull limiter When this device is triggere...

Page 115: ...e it is necessary to ensure the compaction of the first layer of rope by using steel bars or other suitable means The operator must carry out the first few operations hoisting a modest load to no more...

Page 116: ...1 Lifting of fettered loads and dragging of loads see A 15 2 Using the bucket grab rotor before the machine on which it is installed is declared as conforming with directive 2006 42 EC The bucket mus...

Page 117: ...C 1 C MANUALE DI MANUTENZIONE C MAINTENANCE MANUAL C WARTUNGSHANDBUCH...

Page 118: ...thorised assistance centre All repair reports drafted by authorised assistance centres following routine and extraordinary maintenance must be recorded and archived by the owner of the crane C 2 ORDIN...

Page 119: ...rease is coming out of the joints to ensure that all the old grease is replaced by new grease Then perform several complete movements on all articulation points and add a little more grease Carefully...

Page 120: ...more Not all greasing points can be reached from the ground Therefore get a ladder or another suitable means Do not climb on the crane SCHMIERPLAN Die Innenseite der Aussch be muss mit einem Pinsel ab...

Page 121: ...C 3 5 On completing the operation check that the plug is perfectly closed The hydraulic oil is a very polluting substance then it is to be moved with care and to be discharged by an authorized compan...

Page 122: ...d oil from the cap B and drain it from cap C CRANE HA10 The slewing gear of HA10 must be lubricated by means of a high performance grease C 2 3 SCHMIERUNG DES SCHWENKGETRIEBES Diese Wartungst tigkeit...

Page 123: ...re which must never exceed 60 C in temperature In any case it is forbidden to direct pressurized jets close to the electric components and anyhow all the points marked with the following symbol Use sp...

Page 124: ...be made during routine maintenance C 4 EXTRAORDINARY MAINTENANCE Extraordinary maintenance means all maintenance not described as part of routine maintenance e g problems relating to crane defects and...

Page 125: ...ane into its transport configuration 3 Detach the electrical connections from the truck s electrical system 4 Disconnect the hydraulic connections to pump and tank Beware of escaping oil 5 Connect the...

Page 126: ...out all precautions in order to avoid leakage of polluting materials and substances of the crane oil grease plastic hoses etc see A 6 5 Protect the crane from atmospheric agents humidity marine envir...

Page 127: ...D 1 D ALLEGATI D ENCLOSURES D BEILAGEN...

Page 128: ...Gewicht des Tanks mit Hydraulik l 20 kg Peso aggiuntivo comandi X Additional weight of X controls Zusatzgewicht der X Steuerungen 5 kg Peso Power Pack ETR Weight of Power Pack ETR Gewicht Power Pack...

Page 129: ...comandi X Additional weight of X controls Zusatzgewicht der X Steuerungen 5 kg Peso Power Pack ETR Weight of Power Pack ETR Gewicht Power Pack ETR 20 kg Reazione massima sullo stabilizzatore Max reac...

Page 130: ...of Power Pack ETR Gewicht Power Pack ETR 20 kg Reazione massima sullo stabilizzatore Max reaction on stabilizer leg Max Reaktion auf dem Abst tzbein 1770 kg Carico massimo trasmesso al suolo dal cilin...

Page 131: ...kg Peso Power Pack ETR Weight of Power Pack ETR Gewicht Power Pack ETR 20 kg Reazione massima sullo stabilizzatore Max reaction on stabilizer leg Max Reaktion auf dem Abst tzbein 3050 kg Carico massi...

Page 132: ...erungen 5 kg Peso Power Pack ETR Weight of Power Pack ETR Gewicht Power Pack ETR 20 kg Reazione massima sullo stabilizzatore Max reaction on stabilizer leg Max Reaktion auf dem Abst tzbein ST 3400 kg...

Page 133: ...4 18 Elementi telescopici Boom extensions Teleskopaussch be E1 12 8 8 5 10 8 10 8 12 7 E2 24 16 16 10 20 14 20 14 22 14 E3 N A N A 30 20 30 20 32 21 E4 N A N A N A N A 44 27 Tempi Times Zeiten s Apert...

Page 134: ...LICO CAPACITY OF HYDRAULIC SYSTEM VOLUMEN DES HYDRAULIKKREISES dm3 Cilindri estesi chiusi Open closed cylinders Aus Eingefahrene Zylinder GRU CRANE KRAN HA10 HA15 HA22 HA28 HA33 E1 3 5 2 3 4 1 2 8 5 9...

Page 135: ...D 1 4 GESAMT ABMESSUNGEN 24 105 322 1328 1240 1560 1180 61 Max Ext Min Ext R 150 A H 85 300 230 21 328 PM 107 230 130 300 370 105 VERSIONE VERSION A H MinExt MaxExt E1 595 1247 1083 1903 E2 647 1258...

Page 136: ...TABMESSUNGEN 1241 1182 Max Ext Min Ext 315 1345 130 1560 R 205 A 100 H 24 58 230 230 310 300 135 175 21 280 10 118 431 335 PM VERSIONE VERSION A H MinExt MaxExt E1 620 1249 1083 1903 E2 672 1260 1148...

Page 137: ...N 130 1521 40 R 230 1434 84 Max Ext Min Ext 1840 A 372 1704 125 H 230 230 310 300 135 175 21 280 10 118 431 335 PM VERSIONE VERSION A H MinExt MaxExt E1 695 1503 1245 2170 E2 710 1510 1327 3177 E3 868...

Page 138: ...1908 Max Ext Min Ext 310 1587 A 140 R 245 1505 275 1817 115 20 99 H 300 230 134 230 22 5 290 143 440 10 335 PM 332 VERSIONE VERSION A H MinExt MaxExt E1 730 1559 1339 2664 E2 753 1571 1409 3259 E3 75...

Page 139: ...130 Max Ext Min Ext H 1612 R 245 47 285 A 1918 2032 300 230 134 230 22 5 290 143 440 PM 332 5 395 VERSIONE VERSION A H MinExt MaxExt E1 976 1657 1443 2503 E2 1040 1670 1518 3638 E3 1040 1682 1593 477...

Page 140: ...SIONI D INGOMBRO BASAMENTI BASAMENTO BSS HA10 HA15 D 1 5 OVERALL DIMENSIONS OF BASES BSS BASE HA10 HA15 D 1 5 GESAMT ABMESSUNGEN SOCKEL BSS SOCKEL HA10 HA15 278 600 600 175 460 479 150 230 230 440 770...

Page 141: ...A22 BPS BASE HA28 GESAMTABMESSUNGEN BPS SOCKEL HA10 HA15 HA22 BPS SOCKEL HA28 464 328 792 110 527 298 825 880 880 SC GI 1321 792 529 GI LU 410 180 80 GI SC 132 135 132 80 360 420 230 230 330 330 80 15...

Page 142: ...ESSUNGEN BST SOCKEL HA10 HA15 HA22 BST SOCKEL HA28 1790 410 330 110 792 527 825 328 1660 600 880 298 464 GI SC GI LU 757 529 1321 230 350 230 230 554 1086 554 1086 435 45 180 80 132 SC GI 130 80 132 4...

Page 143: ...D INGOMBRO BASAMENTO HA33 OVERALL DIMENSIONS BASE HA33 GESAMTABMESSUNGEN SOCKEL HA33 2976 STD 3412 EX 1806 1950 450 629 448 780 STD 1128 EX 390 STD 478 EX 330 35 35 180 1077 130 351 1202 600 600 1202...

Page 144: ...D 18 D 1 6 DIAGRAMMI DI CARICO D 1 6 LOAD DIAGRAMS HA10 E1 HA10 E1M D 1 6 LASTDIAGRAMME 0 1 2 3 4 5 1 2 0 1 2 3 4 875 490 320 235 kg m 1 07 1 89 2 77 3 65 20...

Page 145: ...pacities may be lower depending by the model of winch installed To obtain the net capacities for tool it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Sei...

Page 146: ...D 20 DIAGRAMMA DI CARICO LOAD DIAGRAM HA15 E1 LASTDIAGRAMM 1 07 1 89 2 77 3 65 1195 675 450 320 4 3 2 1 0 2 1 0 1 2 3 4 5 22 kg m...

Page 147: ...pacities may be lower depending by the model of winch installed To obtain the net capacities for tool it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Sei...

Page 148: ...o LOAD DIAGRAM HA22 E1 To obtain the net capacities for tool it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigen...

Page 149: ...ities may be lower depending by the model of winch installed To obtain the net capacities for tool it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwi...

Page 150: ...be lower depending by the model of winch installed To obtain the net capacities for tool it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nne...

Page 151: ...attrezzo LOAD DIAGRAM HA28 E1 To obtain the net capacities for tool it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Um die Nettolasten f r Ger t zu berechnen ist es notwendig d...

Page 152: ...ities may be lower depending by the model of winch installed To obtain the net capacities for tool it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwi...

Page 153: ...be lower depending by the model of winch installed To obtain the net capacities for tool it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nne...

Page 154: ...HA33 E1 To obtain the net capacities for tool it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ge...

Page 155: ...ending by the model of winch installed To obtain the net capacities for tool it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger j...

Page 156: ...ng by the model of winch installed To obtain the net capacities for tool it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je na...

Page 157: ...y the model of winch installed To obtain the net capacities for tool it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach d...

Page 158: ...UTILIZZO ETR S2 S3 D 1 7 ETR DUTY FACTORS S2 S3 HA ETR D 1 7 BEDIENUNGSFAKTOR ETR S2 S3 S2 0 1 2 3 4 5 6 7 8 9 10 11 12 70 90 110 130 150 170 p bar min S3 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 7...

Page 159: ...nce of F from column axis G weight of extension booms Xg distance of G from column axis P nominal load Xp distance of P from column axis Gb weight of booms applied to tip Ks load coefficient 1 2 TL te...

Page 160: ...0 180 BPS 71 0 661 930 2 15 22 1 2 1163 E2 95 1 085 620 3 16 33 775 E3 117 1 533 410 4 16 43 513 HA28 F kg Xf m G kg Xg m P kg Xp m Gb kg Ks TL kg E1 SB 167 BST 317 BPS 234 SB 0 BST 0 194 BPS 96 0 77...

Page 161: ...D 35 D 1 9 SCHEMI IDRAULICI STABILIZZATORI 1 04 0026 D 1 9 HYDRAULIC DIAGRAMS STABILIZERS 1 04 0026 HA D 1 9 HYDRAULIKSCHEMA ABST TZUNGEN 1 04 0026 A B...

Page 162: ...YDRAULIC DIAGRAM CONTROL VALVE AND PUMP HYDR NO X CRANE 1 03 0103 HA HYDRAULIKSCHEMA STEUERVENTIL UND PUMPE KRAN HYDR NICHT X 1 03 0103 Q 60 17 5 l T2 T1 T A P Pm P1 CE B A B A B A B GRU CRANE KRAN Pm...

Page 163: ...0104 HYDRAULIC DIAGRAM CONTROL VALVE AND PUMP HYDR X CRANE 1 03 0104 HA HYDRAULIKSCHEMA STEUERVENTIL UND PUMPE KRAN HYDR X 1 03 0104 T P M B A B A Q 12 60 17 5 l Pm B A B A GRU CRANE KRAN Pm bar HA10...

Page 164: ...HYDRAULIC DIAGRAM CONTROL VALVE AND PUMP ETR NO X CRANE 1 03 0105 HA HYDRAULIKSCHEMA STEUERVENTIL UND PUMPE KRAN ETR NICHT X 1 03 0105 T2 T1 T A P Pm P1 B A B A B A B M T P 8 l Pm GRU CRANE KRAN Pm b...

Page 165: ...X 1 03 0106 HYDRAULIC DIAGRAM CONTROL VALVE AND PUMP ETR X CRANE 1 03 0106 HA HYDRAULIKSCHEMA STEUERVENTIL UND PUMPE KRAN ETR X 1 03 0106 M 8 l Pm T P B A B A B A B A GRU CRANE KRAN Pm bar HA10 180 HA...

Page 166: ...DISTRIBUTORE PER ATTIVAZIONI SUPPL GRU NO X 1 03 0107 HYDRAULIC DIAGRAM CONTROL VALVE FOR SUPPL ACTIVATIONS NO X CRANE 1 03 0107 HA HYDRAULIKSCHEMA STEUERVENTIL F R ZUSATZFUNKTIONEN KRAN NICHT X 1 03...

Page 167: ...TI DISTRIBUTORE PER ATTIVAZIONI SUPPL GRU X 1 03 0108 HYDRAULIC DIAGRAM CONTROL VALVE ELEMENTS FOR SUPPL ACTIVATIONS X CRANE 1 03 0108 HA HYDRAULIKSCHEMA STEUERVENTILELEMENTE F R ZUSATZFUNKTIONEN KRAN...

Page 168: ...D 42 SCHEMA IDRAULICO ROTAZIONE GRU 1 05 0061 HYDRAULIC DIAGRAM ROTATION CRANE 1 05 0061 HA HYDRAULIKSCHEMA UMDREHUNG KRAN 1 05 0061 A B...

Page 169: ...AULICO CILINDRO BRACCIO 1 05 0062 HYDRAULIC DIAGRAM BOOM CYLINDER 1 05 0062 HA HYDRAULIKSCHEMA AUSLEGER ZYLINDER 1 05 0062 B A Pt GRU CRANE KRAN Pt bar HA10 200 HA15 180 HA22 E1 E2 180 HA22 E3 165 HA2...

Page 170: ...TELESCOPICI 1 05 0063 HYDRAULIC DIAGRAM EXTENSIONS CYLINDERS 1 05 0063 HA HYDRAULIKSCHEMA SCHUBZYLINDER 1 05 0063 B A Pt2 Pt3 Pt4 2S 3S 4S GRU CRANE KRAN Pt2 bar Pt3 bar Pt4 bar HA10 30 HA15 30 HA22...

Page 171: ...45 SCHEMA IDRAULICO POMPA A MANO ED ELETTRICA 1 03 0109 HYDRAULIC DIAGRAM HAND AND ELECTRIC PUMP 1 03 0109 HA10 E1M HYDRAULIKSCHEMA HAND UND ELEKTROPUMPE 1 03 0109 M P T X YVH2 200 bar 180 bar HYDR ET...

Page 172: ...0560300 D 1 10 ELECTRIC DIAGRAMS HYDR CRANES CE NO X CONTROLS W510560300 HA10 D 1 10 STROMKREISSCHEMA HYDR KR NE STEUERUNG CE NO X W510560300 P YELLOW GREEN BROWN BLU NOT CONNECTED 1 2 3 YVH1 1 2 3 4...

Page 173: ...RICO HYDR COMANDI CE NO X W520560200 ELECTRIC DIAGRAM HYDR CE NO X CONTROLS W520560200 HA15 HA22 HA28 HA33 STROMKREISSCHEMA HYDR STEUERUNG CE NO X W520560200 15 18 24 25 21 22 23 26 27 20 YVH1 DO NOT...

Page 174: ...N 1 AUX LIS JP1 1 N 1 GND 1 2 3 JP1 5 JP1 9 N 1 GND N 1 GND JP2 2 JP2 11 H 0 5 IN R S HN 0 5 GND R S JP2 1 4 1 2 3 5 6 JP2 10 B 0 5 IN M C BN 0 5 GND M C Z 1 AUX JP2 8 JP2 7 G 0 5 Vcc GN 0 5 SIGN 2 3...

Page 175: ...3 A10 A2 A11 A1 A12 3 2 1 4 A6 A7 A5 A8 B4 CW DX CCW SX PWR 5 4 3 1 2 B1 B9 B8 B6 3 2 1 4 4 3 2 1 YVH1 1 2 3 4 5 MAN RADIO IN 5404 DIODE FUSE 10A 6 6 STOPFEN A9 A4 WHITE CONNECTOR CONNETTORE NERO WEIS...

Page 176: ...W510560300 D 1 11 ELECTRIC DIAGRAMS ETR CRANES CE NO X CONTROLS W510560300 HA10 D 1 11 STROMKREISSCHEMA ETR KR NE CE NO X STEUERUNG W510560300 M YELLOW GREEN BROWN BLU AUX N O LIS BROWN YELLOW GREEN R...

Page 177: ...R COMANDI CE NO X W520560300 ELECTRIC DIAGRAM ETR CE NO X CONTROLS W520560300 HA15 HA22 HA28 HA33 STROMKREISSCHEMA ETR CE NO X STEUERUNG W520560300 15 18 AUX TELERUTTORE 20 M GREEN YELLOW BROWN BLU 24...

Page 178: ...1 AUX LIS JP1 1 N 1 GND 1 2 3 JP1 5 JP1 9 N 1 GND N 1 GND JP2 2 JP2 11 H 0 5 IN R S HN 0 5 GND R S JP2 1 4 1 2 3 5 6 JP2 10 B 0 5 IN M C BN 0 5 GND M C Z 1 AUX JP2 8 JP2 7 G 0 5 Vcc GN 0 5 SIGN 2 3 1...

Page 179: ...10560400 ELECTRIC DIAGRAM ETR NO CE NO X CONTROLS W520560400 HA10 E1 E2 HA15 HA22 HA28 HA33 HA10 E1M W510560400 STROMKREISSCHEMA ETR NO CE NO X STEUERUNG W520560400 W510560400 BLUE 15 YELLOW GREEN18 B...

Page 180: ...O 6 STOPFEN PLUG TAPPO A1 A3 A9 B2 B4 B11 A4 A10 A12 PWR 5 4 3 1 2 B9 B8 B6 FUSE 10A 6 3 2 1 4 IN 5404 3 2 1 4 A2 A11 500 1 2 3 4 B1 1 2 1 2 3 2 1 4 A6 A7 1 2 3 6 7 11 12 4 5 10 9 8 WHITE CONNECTOR WE...

Page 181: ...AUF ABST TZUNGEN L1 L2 L3 L4 L5 L6 D 1 12 PICTOGRAMS ON THE CRANE PRESSO I COMANDI AT CONTROLS NEBEN STEUERUNGEN L7 L8 L9 SUL BASAMENTO ON BASE AUF SOCKEL L10 L11 D 1 12 PIKTOGRAMME AUF DEM KRAN SULLA...

Page 182: ...ctly fully extend the beams and deploy the stabilizer feet on the ground L7 Read the operator s manual do NOT use water jets on controls do NOT bang on the boom during crane opening and closing wear h...

Page 183: ...d Rohranschl sse Rabbocco serbatoio olio Oil tank filling up Auff llen des lbeh lters Arresto gru Crane stop operation Kranstop Funktion Limitatore di momento Load limiting device Momentbegrenzer Limi...

Page 184: ...g elements check plates and shims Kontrolle der Spiele Unterlegscheiben und Abstandhalter Saldature visibili Visible welds Sichbare Schwei verbindungen Cromatura steli cilindri Chrome plated cylinder...

Page 185: ...on hose Kranbewegung ist langsam 1 Der Ansaugschlauch ist zerdr ckt 2 Ansaugen von Luft 1 Ersetzen des Ansaugschlauches 2 Den Anzugsmoment der Ansaug schlauchanschl sse berpr fen La gru non completa i...

Page 186: ...er ruckartige Bewegungen der Aussch be w hrend der ersten Kranbewegungen 1 ltemperatur ist zu gering 1 Zur lw rmung einige Minuten lang Leerbewegungen ausf hren lassen Vibrazioni con olio caldo con tu...

Page 187: ...ren ANSCHL SSE JIC Tab D 1 Serraggio viteria Tightening of bolts and screws Anzug der Schrauben COPPIA DI SERRAGGIO TIGHTENING TORQUE ANZIEHDREHMOMENT Nm DIAMETRO NOMINALE THREAD DIAMETER GEWINDEDURCH...

Page 188: ...n sind muss man den Anzugsdrehmoment von 15 vermindern Tab D 3 Serraggio viti gruppo rotazione Slewing unit bolts tightening Anzug der Rotationsgruppenschrauben COPPIA DI SERRAGGIO TIGHTENING TORQUE A...

Page 189: ...ion of measurement units Umrechnung der Ma einheiten UNIT DA CONVERTIRE UNITS TO BE CONVERTED MA EINHEITEN UMZURECHNEN UNIT ANGLOSASSONI IMPERIAL UNITS ENGLISCHE EINHEITEN 1 kg 2 2046 lb pound 1 m 39...

Page 190: ...D 64 D 2 DICHIARAZIONE DI CONFORMIT CE D 2 CE DECLARATION OF CONFORMITY D 2 CE KONFORMI T TSERKL RUNG...

Page 191: ......

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HYVA HA10, Warning, Operating And Maintenance Manual

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