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Hyundai Starex H-1 2004, Owner'S Manual, Page: 242 / 273

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Hyundai Starex H-1 2004 Owner'S Manual Download Page 242

8

DO-IT YOURSELF MAINTENANCE

5

I011A02P-GAT

GASOLINE ENGINE (2.4 DOHC)

1. Windshield washer fluid reservoir

cap

2. Engine oil filler cap
3. Engine oil level dipstick

4. Brake booster
5. Brake fluid reservoir
6. Radiator cap

7. Air cleaner
8. Power steering oil tank
9. Battery
10.Fuse and relay box

I011A03P

CAUTION:

When inspecting or servic-
ing the engine, you should
handle tools and other
heavy objects carefully so
that the plastic cover of the
engine is not damaged.

!

Summary of Contents for Starex H-1 2004

Page 1: ......

Page 2: ...TREET TOWN COUNTRY P CODE A000A01A GAT This Owner s Manual should be considered a part of the car and remain with it when it is sold for the use of the next owner OWNER S I D ORIGINAL ADDRESS DATE OF...

Page 3: ...i reserves the right to make changes at any time as part of our policy of continual product improvement may be carried out This manual applies to current Hyundai H 1 models and explanations of optiona...

Page 4: ...ibility to see that all maintenance operations specified by the manufacturer are carried out at the appropriate intervals When the vehicle is used in severe driving conditions more frequent maintenanc...

Page 5: ...each Hyundai we build is something of which we re very proud Your Owner s Manual will introduce you to the features and operation of your new Hyundai It is suggested that you read it carefully because...

Page 6: ...or consult your Hyundai dealer for precautionary measures or special instructions if you choose to install one of these devices A080A01S AAT A070A01A GAT CAUTION MODIFICATIONS TO YOUR HYUNDAI Modific...

Page 7: ...t in harm serious injury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning CAUTION This indicates that a condition may result in damage to your...

Page 8: ...or used salvage parts are not covered under the Hyundai New Vehicle Limited War ranty or any other Hyundai war ranty In addition any damage to or failure of Genuine Hyundai Parts caused by the instal...

Page 9: ...NTS AND CONTROLS STARTING AND OPERATING IN CASE OF EMERGENCY APPEARANCE CARE VEHICLE MAINTENANCE REQUIRMENTS EMISSION CONTROL SYSTEM DO IT YOURSELF MAINTENANCE VEHICLE SPECIFICATIONS INDEX TABLE OF CO...

Page 10: ...B250A01P GAT INSTRUMENTS AND CONTROLS MINIBUS VAN HSRFL002 1...

Page 11: ...uel filler lid release lever 16 Hood release lever 17 Panel brightness control knob Rheostat If installed 18 Engine RPM adjustment knob If installed 19 Heater Air conditioner control panel 20 Cigarett...

Page 12: ...C020A02P 2 B250B01P GAT INSTRUMENTS AND CONTROLS TRUCK...

Page 13: ...RPM Adjustment Knob 12 Heater Air conditioner control panel 13 Cigarette lighter 14 Ashtray 15 Drink holder 16 Audio system If installed 17 Digital clock If installed CAUTION When installing the conta...

Page 14: ...ning Light If installed SRS Airbag Service Reminder Indicator Light If installed ABS Service Reminder Indicator Light If installed Turn Signal Indicator Lights High Beam Indicator Light Low Oil Pressu...

Page 15: ...tion Switch 1 11 Door 1 12 Hold Open Lock System 1 13 Central Door Locks 1 14 Theft alarm System 1 15 Tail Gate Rear Gate Side Gate 1 19 Hood Release 1 23 Remote Fuel filler Lid Release 1 24 Window 1...

Page 16: ...To ensure that sufficient vacuum exists within the brake system dur ing cold weather start up condi tions it is necessary to run the engine at idle after starting the en gine NOTE Fluid levels such as...

Page 17: ...serve all regulations regarding registration and insurance o Determine that acceptable fuel is available B055A02P GAT LOADING YOUR VEHICLE Never load the luggage and people to exceed GVWR MLW and GAWR...

Page 18: ...ment will ensure that your vehicle is maintained for optimum performance economy and safety In addition having all periodic inspec tion and maintenance done by an au thorized HYUNDAI dealer is a prere...

Page 19: ...illustration Please use this number when ordering replacement parts Minibus Van Truck B060A01P GAT ENGINE NUMBER Diesel Engine The engine number is stamped on the engine cylinder block as shown in the...

Page 20: ...with the keys to your Hyundai This key number plate should not be left with the keys but kept in a safe place not in the vehicle The key number should also be recorded in a place where it can be found...

Page 21: ...hevehiclekeynumberisrecordedon a metal tag attached to the keys when the vehicle is first delivered to you Without Theft alarm system With Theft alarm system Master key This key is for general use It...

Page 22: ...ber 0 you must turn the ignition key for 10 times 2 Wait for 3 10 seconds 3 You may set the remaining number of digits by following the same pro cedures 1 and 2 4 If all of four digits have been tried...

Page 23: ...system B880B02P 1 All of the locks fitted to the vehicle are operated by the same key However since it is possible to lock the doors without the use of the key care should be exercised to ensure that...

Page 24: ...r should be removed from the key ring after you receive your new vehicle In addition key numbers can not be provided by Hyundai for secu rity reasons If you need additional keys or if you should lose...

Page 25: ...es From this time you have to start your engine within 30 seconds If you start your engine after 30 seconds your en gine will not start NOTE If the engine dies while driving after limp home procedure...

Page 26: ...s locking the doors helps keep occupants from being ejected from the car in case of an accident o Before opening the door always look for and avoid oncoming traf fic B040B01A AAT Locking and Unlocking...

Page 27: ...n slope the sliding door should be always fully opened When the sliding door is open fully it is locked in position To close the sliding door pressing the hold open lever pull the door handle towards...

Page 28: ...CENTRAL DOOR LOCKS Minibus Van If installed The central door locking system is located on the driver s door lock but ton It is operated by depressing the door lock button If the rear door is open when...

Page 29: ...sition it cannot be opened by using the inner handle Use the outer handle to open the door If adults are to sit in the second seat releasethechildprotectionlock When thisisdone theleverwillbeinthe pos...

Page 30: ...m the system as described above CAUTION Do not arm the system until all passengers have left the car If the system is armed while a passenger s remains in the car the alarm may be activated when the r...

Page 31: ...terior light will illumi nate for 30 seconds The alarming horn will sound and the turn signal light will blink continuously for 27 seconds E C only Except E C 3 times To turn off the system unlock the...

Page 32: ...will blink twice to indicate that the system is dis armed 3 Remove four screws at the back side of the built in circuit HTB054 HTB055 B070E01TB AAT Replacing the battery When the transmitter s battery...

Page 33: ...it in the transmitter Truck 1 Separate the case with a phillips screwdriver 2 Remove the old battery from the case and note the polarity Make sure the polarity of the new battery isthesame sidefacing...

Page 34: ...e outside handle rod thick rod to open the tailgate When the tail gate is locked lock rod outside handle rod B190B04P B190B02P GAT Operation from inside the vehicle Van 1 When the tail gate is unlocke...

Page 35: ...N SWING DOOR TYPE Van To open from inside pull the inside door handle Outside Inside B190C01P 1 B190D01P To open from outside lift the door handle up Lock Unlock REAR GATE B191A01P GAT To open the rea...

Page 36: ...oothold WARNING When the rear combination lamps are hidden other road users should be warned by means of warning triangle or other devices To close the rear gate Lift the rear gate up and lock the rea...

Page 37: ...n to lock the side gates Minibus Van CAUTION Make sure that the support rod has been released prior to closing the hood 2 Press the secondary latch lever up side and lift the hood 3 Hold the hood open...

Page 38: ...to melt WARNING o Always double check to be sure that the hood is firmly latched before driving away If it is not latched the hood could fly open while the vehicle is being driven causing a total los...

Page 39: ...e and never allow sparks or open flames near the filler area If you need to replace the filler cap use a genuine Hyundai replacement part If you open the fuel filler cap during high ambient temperatur...

Page 40: ...dows may be opened by de pressing the appropriate window switch To stop at the desired opening re lease the switch The window may be closed by pulling the front portion of the switch Close HSRFL250 Op...

Page 41: ...ING YOUR VEHICLE 27 B220A01P GAT Sliding window glass Van To open Slide the window glass while pressing the lock knob To close Slide the window glass all the way and it will automatically lock CLOSE G...

Page 42: ...RIVING YOUR VEHICLE 28 SEATS HSRFL859 1 FRONT SEAT See page 1 29 2 SECOND SEAT See page 1 31 3 THIRD SEAT See page 1 32 4 FOURTH SEAT See page 1 33 5 AUXILIARY SEAT See page 1 33 1 2 3 4 5 5 For 12 pa...

Page 43: ...thedesiredposition When you find the position you want release the lever and slide the seat forward or rearward on its track until it locks into the desired position and cannot be moved further B080C0...

Page 44: ...crash occurs when the seatbacks are reclined The seat belt cannot provide full protection to an occupant if the seat back is reclined B260A01P GAT Lumbar Support Control Driver s Seat Only If installe...

Page 45: ...ide the seat forward or backward to desired position Release the lever to lock the seat in position B290B02P GAT To rotate Second Seat Only 1 Position the driver s seat at the fore front Andthenpositi...

Page 46: ...sideways 3 Hook the securing band to the as sist handle to secure the seat and fold the legs of the seat B310A01P B310A02P B310A04P B310A05P a 4 Fix the headrest at the upper part of the seat leg 5 Re...

Page 47: ...seat cushion until it is fixed B320A02P GAT FOURTH SEAT Folding the fourth seat Minibus If installed The seatback can be folded down as shown to provide a large cargo space 1 Push the lever a and fol...

Page 48: ...ing position CAUTION Avoid full flat condition while driv ing WARNING Be careful not to be caught by hand or foot under the seat while fixing the auxiliary seat at the suitable position HSRFL084 HSRFL...

Page 49: ...e seatback sit on the seat and put a hand on the seatback and raise slowly Never have a child do this operation or an unexpected accident may be caused B080D02A AAT HEADREST Adjustable Headrests If in...

Page 50: ...rrect direction and then insert it into the seatback and press downward until it locks in place Check to be sure that the lock knob is in the correct position as shown in the figure and then try to pu...

Page 51: ...t For 11 12 passengers to hang the shopping bag and so on B540A01P B540A02P GAT SEATBACK HOLDER If installed CAUTION Do not hang a bag beyond 3 kg It may cause damage to the seatback holder WARNING o...

Page 52: ...the time of an accident should not be reused even if they appear flawless be cause deteriorated belts cannot withstand another accident Be sure to replace the seat belt and mounting bolts with new on...

Page 53: ...A02A GAT Driver sandPassenger s3 Point System with Webbing Clamp Locking Retractor If installed To Fasten Your Belt To fasten your seat belt pull it out of the retractor and insert the metal tab into...

Page 54: ...lease the Seat Belt The seat belt is released by pressing thereleasebuttoninthelockingbuckle When it is released the belt should automatically draw back into the re tractor If this does not happen che...

Page 55: ...lt If installed Ordinarily the pre tensioner seat belt operates in the same way as E L R Emergency Locking Retractor type When vehicles stop suddenly the belt will lock into the position It will also...

Page 56: ...stalling the child restraint system WARNING o A child restraint system must be placed in the rear seat Never install a child or infant seat on the front passenger s seat Should an accident occur and c...

Page 57: ...seat in order to raise the child s seating height so that the seatbeltwillproperlyfitthechild o Never allow a child to stand up or kneel on the seat o Never use an infant carrier or child safety seat...

Page 58: ...king usage condition NOTE o Before installing the child re straint system read the instruc tions supplied by the child re straint system manufacturer o If the seat belt does not operate as described h...

Page 59: ...sengers Front Passenger 2nd Seat 0 Up to 10 kg 0 9 months 0 Up to 13 kg 0 2 years I 9kg to 18kg 9 months 4 years II III 15kg to 36kg 4 12 years Out board Center Left Seat Right Seat Center Out board C...

Page 60: ...AIR BAG embossed on the airbag pad cover in the steering wheel and the passenger ssidefrontpanelpadabove the glove box The Hyundai SRS consists of airbags installed under the pad covers in the center...

Page 61: ...rol Module SRSCM The SRSCM continually monitors all elements while the ignition is ON to determine if a frontal or near frontal impact is severe enough to require airbag deployment B240B01L o The SRS...

Page 62: ...s reducing the risk of head or chest injury After complete inflation the airbag immediately starts deflating enabling the driver to maintain forward visibility CAUTION When installing the container of...

Page 63: ...work on the SRS system such as removing installing repairing or any work on the steering wheel must be performedbyaqualifiedHyundaitech nician Improper handling of the SRS system may result in seriou...

Page 64: ...ust never be placed in the front seat The infant or child could be se verely injured by an airbag de ployment in case of an accident o If components of the airbag sys tem must be discarded or if the v...

Page 65: ...RE DRIVING YOUR VEHICLE 51 o Do not replace the bumper or the bumper guard with the one other than the Hyundai genuine parts Otherwise it can adversely af fect SRS performance and lead to unexpected i...

Page 66: ...Instrument Panel Light Control Rheostat 2 24 Engine Rpm Adjustment Knob 2 24 Fog Lamp Switch 2 25 Front Rear Window Defroster Switch 2 26 Interior Light 2 28 Sunroof 2 30 Mirror 2 34 Drink Holder 2 35...

Page 67: ...2 INSTRUMENTS AND CONTROLS 2 INSTRUMENT CLUSTER AND INDICATOR C130A05P GAT Minibus Van With Tachometor C130A05P 1...

Page 68: ...tomatic transmission only 9 High beam indicator light 10 ABS Service reminder indicator light SRI If installed 11 SRS Airbag service reminder indicator light If installed 12 Overdrive off indicator li...

Page 69: ...2 INSTRUMENTS AND CONTROLS 4 C130B05P GAT Minibus Van Without Tachometor C130B05P 1...

Page 70: ...mode indicator light Automatic transmission only 10 High beam indicator light 11 ABS Service reminder indicator light SRI If installed 12 SRS Airbag service reminder indicator light If installed 13 Ov...

Page 71: ...2 INSTRUMENTS AND CONTROLS 6 C130C05P GAT Truck C130B05P...

Page 72: ...lfunction indicator light MIL If installed 10 Fuel filter warning light Diesel only 11 Charging system warning light 12 Brake warning and parking brake indicator light 13 SRS Airbag service reminder i...

Page 73: ...icates that there may be a problem with the ABS If this occurs have your vehicle checked by your Hyundai dealer as soon as possible The normal braking system will still be operational but without the...

Page 74: ...warninglightshouldcomeonwhenthe ignition switch is turned to ON or START then go out when the engine starts If the light comes on at any other time you should slow the vehicle and bring it to a compl...

Page 75: ...f after the engine has started If it lights up while the engine is running there is a problem in the charging system Check to see if the V belt is broken and then contact the nearest authorized HYUNDA...

Page 76: ...mber The indication light illuminates amber when the ignition switch is placed at the ON position The engine can be startedafterthepreheatindicationlight goes off The illuminating time varies with the...

Page 77: ...RATURE GAUGE Minibus Van C080A01P GAT FUEL GAUGE Minibus Van The fuel gauge indicates the fuel level in the fuel tank regardless of the igni tion switch position With Tachometer Without Tachometer C08...

Page 78: ...ould stay in the nor mal range If it moves across the dial to H Hot pulloverandstopassoonas possible and turn off the engine Then openthehoodandaftertheenginehas cooled checkthecoolantlevelandthe wate...

Page 79: ...following sequence HXDFL077 1 B330A01L AAT TACHOMETER If installed Minibus Van Gasoline Engine Diesel Engine The tachometer registers the speed of your engine in revolutions per minute rpm C070B02P C...

Page 80: ...origination point to a first destination TRIP B Seconddistancefromthefirst destination to the final desti nation To shift from TRIP A to TRIP B press the reset switch When pressed for 1 second it will...

Page 81: ...2 INSTRUMENTS AND CONTROLS 16 MULTIMETER C031A01P GAT Minibus If installed 1 Inclinometer 2 Thermometer 3 Altimeter C031A01P 1 2 3...

Page 82: ...ination Rear incli nation of 20 NOTE The inclinometer indicates the cor rect inclination when the vehicle is stationary but a slight reading er ror may be given when driving the vehicle C110A01P GAT 2...

Page 83: ...ns driving conditions etc o Temperature inside or outside the vehicle that are below 30 C or over 70 C will result in error message being displayed E C E C C120A01P GAT 3 Altimeter If installed Before...

Page 84: ...re it begins flashing The lever will automatically return to the center position when released HSRFL2113 HSRFL2114 C150A01P GAT Turn signal switch Pulling down on the lever causes the turn signals on...

Page 85: ...aytime Running Lights If installed Your Hyundai is equipped with day time running lights The daytime run ning lights are used to improve visibil ity for oncoming traffic Your vehicle daytime running l...

Page 86: ...to operate the wipers while the blades are frozen to the wind shield could cause the motor to burn out o If the wipers stop during opera tion because of ice or some other obstruction on the windshield...

Page 87: ...her antifreeze Mist Wiper Operation If a single wipe is desired in mist push the windshield wiper and washer con trol lever upwards HSRFL2119 C190A02P GAT Tail gate window wiper and washer switch Mini...

Page 88: ...he wiper when the window is dry thiscanresultinscratchingaswell as premature wiper blade wear For the reason stated above do not operate the washer when the washer fluid reservoir is empty NOTE o Befo...

Page 89: ...TION Driver only Driver Front passenger Driver front pas senger Farthest Rear Seat Full Full passengers Full passengers Maximum Permis sible loading Driver Maximum Permissibleloading 12 0 1 LOADING CO...

Page 90: ...NOTE The lights will only function when the headlights are in use C250A01P FRONT DOOR EDGE WARNING LIGHT B620A01S AAT If installed A red light comes on when the front door is opened The purpose of th...

Page 91: ...ond time B380A01P AAT Minibus Van If installed C260A01P B380A01P The rear window defroster is actuated in connection with the front window defroster The window defroster is turned on by pushing in the...

Page 92: ...ghter to work the key must be in the ACC position or the ON position To use the cigarette lighter push it all the way into its socket When the element has heated the lighter will pop out to the ready...

Page 93: ...sh in the map light button to turn the light on or off This light produces a spot beam for convenient use as a map light at night or as a personal light for the driver and the passenger SSA1340A With...

Page 94: ...If your vehicle is equipped with the delay out interior light the light goes out gradually within 6 sec onds after the door is closed o ON In the ON position the light stays on at all times CAUTION D...

Page 95: ...ight goes out DOOR Thelightilluminateswhenthe slide door and or the tailgate is opened and goes out when it closed MOOD The light illuminates Indirectillumination orange C330A01P SUNROOF B470A01S AAT...

Page 96: ...ile the vehicle is mov ing CAUTION o Do not open the sunroof in se verely cold temperature or when it is covered with ice or snow o Periodically remove any dirt that may have accumulated on the guide...

Page 97: ...e sunroof does not electrically op erate 1 Remove the plastic cover in the roof panel 2 Insert the hexagonal head wrench in to the socket This wrench can be founded in the tool bag at the right corner...

Page 98: ...ver let them hang over the rear or the sides of your vehicle o In case the sunroof is equipped do not position roof rack loads that could interfere with opening of the sunroof o To prevent damage or l...

Page 99: ...you can see directly behind you When using the mirror always exercise cau tion when attempting to judge the dis tance of vehicles behind you C370B01P GAT Electric Type If installed The outside rear vi...

Page 100: ...of an accident B510D01P AAT OUTSIDE REARVIEW MIRROR HEATER If installed The outside rearview mirror heater is actuated in connection with the rear window defroster To heat the outside rearviewmirrorg...

Page 101: ...g except drinks in the drink holder Such objects can be thrown out pos sibly injuring persons in the ve hicle during sudden braking or in the event of an accident ASHTRAY C410A01P GAT Front ashtray Pu...

Page 102: ...sh R to reset minutes to 00 tofacilitateresettingthe clock to the correct time When this is done Pressing R between 10 30 and 11 29 changes the readout to 11 00 Pressing R between 11 30 and 12 29 chan...

Page 103: ...f the dashboard is adjustable To control the direction of the air flow move the knob in the center of the vent up and down and side to side B710C02HP AAT SIDE VENTILATOR The side ventilators are locat...

Page 104: ...s used to direct the flow of air Air can be directed to the floor dashboard outlets or windshield Five symbols are used to represent Face Bi Level Floor Floor Defrost and Defrost air position B670E01A...

Page 105: ...r is discharged through the floor vents windshield defroster nozzle and side ventilator HSRFL671 Floor Defrost Level Air is discharged through the wind shield defrost nozzle floor vents and side venti...

Page 106: ...70C01A AAT AIR INTAKE CONTROL This is used to select fresh outside air or recirculating inside air Fresh Recirculation With the mode selected air enters the vehicle from outside and is heated or coole...

Page 107: ...um heat move the tem perature control to Warm C630A01P GAT Your Hyundai is equipped with bi level heating controls This makes it pos sible to have cooler air from the dash board vents and warmer air f...

Page 108: ...for increased de fogging action C670A01P GAT Operation Tips o To keep dust or unpleasant fumes from entering the vehicle through the ventilation system temporarily set the air intake control at Recirc...

Page 109: ...t the same time o Set the air intake control to the Fresh position o Set the temperature control to the Cool position Cool provides maximum cooling The temperature may be moder ated by moving the cont...

Page 110: ...sor o When driving up long grades turn occasionally the air conditioner off to avoid the possibility of the engine overheating o During winter months or in periods when the air conditioner is not used...

Page 111: ...e C730A02P C730A02P 1 1 2 3 1 2 3 1 Temperature controller Rotary type Selectthedesiredtem perature by turn the knob left or right Lever type Selectthedesiredtem perature by sliding the lever left or...

Page 112: ...l not operate if the knob is set to the O The blower speed will increase as the knob is moved to the right C740A02P GAT Rear Air Conditioning If installed The rear air conditioner can be oper ated wit...

Page 113: ...ring the car To replace the air conditioner filter refer to the page 8 15 CAUTION o Replace the filter every 20 000 km 12 000 miles or once a year If the car is being driven in severe conditions such...

Page 114: ...the earth rather than travelling straight out into the atmosphere In addition they curve around obstructions so that they can provide better signal coverage AMandFMradiosignalsarebroadcast from transm...

Page 115: ...eak FM signals or large obstructions between the transmitter and your radio can dis turb the signal causing static or flut teringnoisestooccur Reducingthe treble level may lessen this effect until the...

Page 116: ...240A01O GAT STEREO RADIO OPERATION H240 If installed H240A01O 1 POWER ON OFF VOLUME Control Knob 2 BASS BALANCE Control Knob BASS BAL 3 TREBLE FADER Control Knob TREB FAD 4 TUNE SEEK Select Button 5 B...

Page 117: ...eble tone FAD Fader Control Knob Pull the treble control knob further out Turn the control knob counterclock wisetoemphasizefrontspeakersound rear speaker sound will be attenu ated When the control kn...

Page 118: ...which select button youhavedepressed Thefrequency display will flash after it has been stored into the memory with beep sound You should then release the button and proceed to program the next desire...

Page 119: ...UMENTS AND CONTROLS 54 H240C01O GAT CASSETTE TAPE PLAYER OPERATION H240 If installed H240A01O 1 FF REW Button 2 AUTO MUSIC Select Button 3 TAPE PROGRAM Button 4 EJECT Button 5 DOLBY Select Button 6 TA...

Page 120: ...PE PROGRAM Button This allows you to play the reverse side of the tape by merely depressing the program button An arrow will appear in the display to show tape direction NOTE When tape operation is ab...

Page 121: ...6 H260A01O AAT STEREO RADIO OPERATION H260 If installed H260A01O 1 POWER ON OFF VOLUME BALANCE Control Knob 2 FADER Control Knob 3 BASS TREBLE Control Knob 4 SCAN Button 5 TUNE SEEK Select Button 6 BA...

Page 122: ...BASS Control Knob Press to pop the knob out and turn to the left or right for the desired bass tone TREB Treble Control Knob Pull the bass control knob further out Turn to the left or right for the de...

Page 123: ...preset station select button you wish to use to access that station o Press the station select button for more than two seconds A select button indicator will show in the dis play indicating which se...

Page 124: ...2 INSTRUMENTS AND CONTROLS 59 H260B01O AAT COMPACT DISC PLAYER OPERATION H260 If installed H260A01O 1 Playing CD 2 FF REW Button 3 TRACK UP DOWN 4 SCAN Button 5 REPEAT Button 6 EJECT Button...

Page 125: ...ch track o Press the SCAN button again within 10 sec When you have reached the desired track 5 REPEAT Button o To repeat the track you are cur rently listening to press the RPT button To cancel press...

Page 126: ...o Do not place beverages close to the audio system The playback mechanism may be damaged if you spill them o Do not impact on the audio sys tem or the playback mechanism could be damaged o Driving on...

Page 127: ...PERATION H280 If installed H290A01O 1 POWER ON OFF VOLUME Control Knob 2 BASS BALANCE Control Knob 4 TUNE SEEK Select Button 5 PRESET Buttons 6 BAND Select Button 7 EQUALIZER Button 8 BEST STATION MEM...

Page 128: ...ction indicator in the tape mode or CD track in either the CD mode or CD AUTO CHANGER mode To switch the power off press the button again VOLUME Control Rotate the knob clockwise to increase the volum...

Page 129: ...r button 8 BESTSTATIONMEMORYBut ton BSM If installed When the BSM button is pressed for two seconds or longer the six chan nels from the highest field intensity are selected next and stored in memory...

Page 130: ...NTS AND CONTROLS 65 H290C01E GAT CASSETTE TAPE PLAYER OPERATION H280 If installed 1 FF REW Button H290A01O 2 AUTO MUSIC Select Button 3 TAPE PROGRAM Button 4 TAPE EJECT Button 5 EQUALIZER Button 6 DOL...

Page 131: ...allows you to play the reverse side of the tape by merely depressing the program button An arrow will ap pear in the display to show tape direc tion 4 TAPE EJECT button o When the button is pressed wi...

Page 132: ...ND CONTROLS 67 7 SCAN Button If installed H290E01E GAT COMPACT DISC PLAYER OPERATION H280 If installed 1 CD Select Button H290A01O 2 FF REW Button 3 TRACK UP DOWN 4 REPEAT Button 5 EQUALIZERButton 6 C...

Page 133: ...To cancel press again o If you do not release RPT operation whenthetrackends itwillautomati cally be replayed This process will be continued until you push the button again 5 EQUALIZER Button Press t...

Page 134: ...nto the player slot as damage to the unit may occur o Do not place beverages close to the audio system The playback mechanism may be damaged if you spill them o Do not impact on the audio sys tem or t...

Page 135: ...TAPE DECK ERROR TAPE EJECT ERROR TEMPERATURE IS TOO HIGH After resetting the audio push the eject button If disc is not ejected consult your hyundai dealer Make sure the disc is not scratched or dama...

Page 136: ...se verely damage the playback mecha nism Storage When not in use place your discs in their individual case and store them in a cool place away from the sun heat and dust Do not grip or pull out the d...

Page 137: ...60 minutes total Tapes such as C 120 or C 180 are very thin and do not perform as well in the automo tive environment o Be sure that the cassette label is not loose or peeling off or tape ejection ma...

Page 138: ...k NOTE Look at a tape before you insert it If the tape is loose tighten it by turning one of the hubs with a pen cil or your finger If the label is peeling off do not put it in the drive mechanism whe...

Page 139: ...ower Antenna If installed The antenna will automatically be ex tended when the radio power switch is turned on while the ignition key is in either the ON or ACC position The antennawillautomaticallybe...

Page 140: ...make sure that no one is near the an tenna o Before entering an automatic car wash or a place with a low height clearance be sure that the an tenna is retracted and stored o If the antenna is dirty b...

Page 141: ...l Transmission 3 7 Automatic Transmission 3 9 Driving with Electronic Dual Range Automatic Transmission 3 13 Four Wheel Drive 4WD 3 15 Brake System 3 19 Anti Lock Brake System ABS 3 23 Back Warning Sy...

Page 142: ...foreyoustarttheengine youshould always 1 Look around the vehicle to be sure there are no flat tires puddles of oil water or other indications of pos sible trouble 2 After entering the car check to be...

Page 143: ...eeds with the air intake control leversetinthe Fresh position Mini bus Van KEY POSITIONS C040A01A AAT C040A01E 1 LOCK ACC ON START WARNING The engine should not be turned off or the key removed from t...

Page 144: ...e left in the ON position This will discharge the battery and may also damage the ignition system o ACC With the key in the ACC position the someelectricalaccessories radioetc may be operated o LOCK T...

Page 145: ...preheat again C050B01HP Amber lamp ON Amber lamp OFF C050B02S GAT NORMAL CONDITIONS The Starting Procedure 1 Insert key and fasten the seat belt 2 Depress the clutch pedal fully and place the gearshif...

Page 146: ...for longer than ten seconds doing so could run down the battery If the engine does not start turn the ignition switch back to LOCK wait a few minutes and then try again o If the engine cannot be star...

Page 147: ...CHARGER INTER COOLER If installed 1 Do not race the engine or sudden accelerate the engine immediately after start it If the engine is cold allow the engine to idle for several seconds before it is d...

Page 148: ...into 1st or R gear position o Do not use the shift lever as a handrest during driving as this can result in premature wear of the transmission shift forks CAUTION When downshifting from fifth gear to...

Page 149: ...lycarefulwhenbraking acceler ating or shifting gears On a slippery surface an abrupt change in engine speed can cause thedrivewheels tolosetractionand the vehicle to go out of control CAUTION o The ri...

Page 150: ...h position is as follows o P Park Use to hold the vehicle in place when parking or while starting the engine shift the selector lever to the P posi tion Whenever parking the car apply theparkingbrakea...

Page 151: ...ear Use for driving on slippery road hill climbing or engine braking downhill 2 automatically shifts between 1st and 2nd gears This means that no shift up to 3rd gear is performed However the shift up...

Page 152: ...ke when shifting from P or N to R D 2 or L position o Do not use the P position in place of the parking brake Al ways set the parking brake shift the transmission into P and turn off the ignition when...

Page 153: ...AL mode where the switch is not pressed The PWR and HOLD indicators go out D070B01P GAT NORMAL Mode The N Normal mode offers quiet andsmoothauto shiftingwithoutstand ing fuel economy The N Normal mode...

Page 154: ...slow down and shift to a lower gear When you do this engine braking will help slow the car o Slow down before shifting to a lower gear Otherwise thelowergearmay not be engaged D070D01P GAT HOLD mode...

Page 155: ...f rollover is greatly in creased if you lose control of your vehicle at highway speeds o Loss of control often occurs if two or more wheels drop off the roadwayandthedriveroversteers to reenter the ro...

Page 156: ...Do not select 4WD mode on dry paved roads Especially on dry high way never select the 4WD 4H or 4L Four wheel driving on dry paved roads for a long period will increase the fuel consumption with possi...

Page 157: ...orm this operation when driving straight CAUTION If four wheel drive is to be used both the left and right free wheel hubs must be set to the LOCK position Do not attempt to drive the vehicle with the...

Page 158: ...into N position automatic trans mission 3 Select the 4H or 4L mode switch D090E01P GAT Driving Four wheel drive safely o The driving posture should be more upright and closer to the wheel than usual a...

Page 159: ...lower speeds in strong crosswinds Because of your vehicle s high center of gravity its stability will be affected in cross winds Slowerspeedsensurebetter vehicle control o Wheneveryoudriveoff roadthr...

Page 160: ...ngtoalowergearwhiledriving on steep downhill roads in order to prevent the brakes from overheat ing 7 Periodically confirm that the brake warning lamp functions properly 8 With new brake linings if po...

Page 161: ...loth etc Exhaust pipe temperature is very high just after driving and dry grass etc if present around the exhaust pipe can catch fire Also avoid such places for parking where there are inflammable ob...

Page 162: ...may be ex tremely hazardous Keep the vehicle in gear at all times use the brakes to slow down then shift to a lower gear so that engine braking will help you maintain a safe speed o Don t ride the bra...

Page 163: ...anti lock braking systemmaybelongerthanforthose without it in the following road con ditions During these conditions the ve hicle should be driven at reduced speeds o On rough gravel or snow cov ered...

Page 164: ...ion ofthebackwarningsystemwhen driving in uneven surfaces such as woods gravel road jagged road or gradient o Do not push or scratch the sur face of the sensor This will likely damage the covering o T...

Page 165: ...Sound 2nd Warning approx 800 mm to 410 mm from the rear bumper Buzzer sounds beeps more frequently 3rd Warning approx 400 mm Buzzer sounds continously DRIVING FOR ECONOMY C140A01A GAT You can save fu...

Page 166: ...e your engine a slightly longer warm up period o Don t lug or over rev the engine Lugging is driving too slowly in too high a gear resulting in the engine bucking If this happens shift to a lower gear...

Page 167: ...d resistance and fuel consumption In addition low tire pressures adversely affect tire wear and driving control D170H01P GAT 7 Load Do not drive with unnecessary articles in the luggage compartment Es...

Page 168: ...eze and cause severe dam age to the engine and or radiator Be sure to add a sufficient amount of antifreeze to the coolant to prevent it from freezing Theenginecoolantmixtureusedatthe factory is inten...

Page 169: ...care to avoid burning your fingers NOTE The proper temperature for using the immobilizer key is from 40 C to 80 C If you heat the immobilizer key over 80 C to open the frozen lock it may cause damage...

Page 170: ...damage to the vehicle body Before driving over long stretches of roadwhicharefreeofsnow youshould remove the chains to avoid damage to the tires NOTE The laws and regulations concern ing tire chains v...

Page 171: ...s that if the wheel on one side of the vehicle loses traction a greater amount of torque is applied to the rear wheel on the other side to improve traction NOTE In a stationary position the LD Locking...

Page 172: ...ingtheenginecontinuously at high rpm because doing so could damage the locking differ ential The following procedures can be used to confirm that the locking differential is functioning properly 1 Pos...

Page 173: ...e Fuel System 4 18 Removal of Water from the Fuel Filter 4 19 If the Engine Will Not Start 4 20 Jump Starting 4 21 If the Engine Overheats 4 22 Checking and Replacing Fuses 4 24 Headlight Aiming Adjus...

Page 174: ...TOOLS E020A01P GAT JACK To use the jack The tool box is at the right rear corner of the luggage compartment minibus van or on the floor behind the seat truck Minibus Van Truck 1 Tool case 2 Wheel nut...

Page 175: ...holding nut E010B01P 1 HA14001 GS40050A GS40060A SPARE TIRE E050A02P GAT Minibus Van If installed Check the air pressure of the spare tire frequently and make sure it is ready for emergency use at an...

Page 176: ...e is changed put the flat tire in the spare tire mounting posi tion and use the wheel nut wrench to secure it firmly To remove the spare tire 1 Open the tailgate 2 Remove the plastic cover HSRFL052 HS...

Page 177: ...d the spare tire comes down 3 Disconnect the steel wire 3 from the tire support hook 4 after the spare tire comes down completely 4 To install the spare tire build the spare tire as following E050C01P...

Page 178: ...oes flat while you are driving 1 Take your foot off the accelerator pedal and let the car slow down while driving straight ahead Do not apply the brakes immediately or at tempt to pull off the road as...

Page 179: ...lever is in P automatic transmission or reverse gear manual transmission and that the parking brake is set then HSRFL060 D060A01P GAT 1 Obtain Spare Tire and Tool E010B01P 3 HSRFL050 Remove the spare...

Page 180: ...handle pull up on it with steady pres sure Do not remove the nuts at this time Just loosen them about one half turn HSRFL056 D060E01P AAT 4 Put the Jack in Place Rear E040A03P HSRFL040 HSRFL042 2WD Fr...

Page 181: ...own to raise the ram until just before the jack contacts the jacking point of the car Position the jack with the jack handle Position it only at the specified points indicated in the Put the Jack in P...

Page 182: ...will leak and the jack cannot be used o This jack is hydraulic and the ram is a two stage type When both rams are raised and the stop mark Green paint of the upper Stop mark ram becomes visible stop j...

Page 183: ...ers may have sharp edges Handle them carefully to avoid possible severe injury Before putting the wheel into place be sure that there is nothing on the hub or wheel such as mud tar gravel etc that int...

Page 184: ...ap is not replaced air may leak from the tire If you lose a valve cap buy another and install it as soon as possible After you have changed wheels al ways secure the flat tire in its place and return...

Page 185: ...ition 4 To prevent the exhaust gas from entering the towing vehicle set the air selection lever on the heater control to the recirculation position 5 Turn on the hazard warning lamps 6 Duringtowing ma...

Page 186: ...ditional load See Maintenance Under Severe Usage Conditions on page 6 11 CAUTION o Neverconnectatrailerbrakesys tem directly to the vehicle brake system o When towing a trailer on steep grades in exce...

Page 187: ...AT Trailer Weight Limit Tongue loads can be increased or decreased by redistributing the load in the trailer This can be verified by checking the total weight of the loaded trailer and then checking t...

Page 188: ...Super kg lbs With brake Type Without brake Type MaximumTowableWeight Trailerweight 1 500 3 307 700 1 543 Tongueload Minibus Van 60 132 3 Truck 75 165 4 C190E02P mm in C190E01P 3 Thefrontorrearaxlewei...

Page 189: ...nt load shift while driving 6 Check the condition and air pres sure of all tires on the trailer and your car Low tire pressure can se riously affect the handling Also check the spare tire 7 The vehicl...

Page 190: ...the fuel filter is replaced or if the vehicle is not used for a long time 1 Loosen the air plug at the top of the fuel filter E090A01P 13 Avoidholdingthebrakepedaldown toolongortoofrequently Thiscoul...

Page 191: ...fuel If in doubt consult your nearest authorized HYUNDAI dealer E090A02P REMOVALOF WATERFROM THE FUEL FILTER E100A02P GAT If the fuel filter warning lamp illumi nates during driving it indicates that...

Page 192: ...ot start do not push or pull the car to start it This could result in a collision or cause other damage In addition push or pull starting may cause the cata lyticconvertertobeoverloadedand create a fi...

Page 193: ...ct a Hyundai dealer or seek other quali fied assistance If Engine Turns Over Normally but Does Not Start 1 Check fuel level 2 With the key in the OFF position check all connectors at ignition coils an...

Page 194: ...here is no visible loss of engine coolant and no steam leave the engine running and check to be sure the engine cooling fan is operating If the fan is not running turn the engine off the other end to...

Page 195: ...ople usingpacemakersshouldnotmove than 30cm closer to the ECU or wiring harness within the engine room while engine is running since the high currents in the Common Rail system produce considerable ma...

Page 196: ...h fuse If any of your car s lights or other electrical accessories stop working a blown fuse could be the reason If the fuse has burned out you will see that the metal strip inside the fuse has burned...

Page 197: ...ip repaired or replaced by a Hyundai dealer If you do not have a spare fuse you may be able to borrow a fuse of the same or lower rating from an acces sory you can temporarily get along without the ra...

Page 198: ...0 mm 1 18 in under the horizontal line 7 Adjust each cut off line of the low beamtotheparallellinewithaphillips screwdriver VERTICAL AIMING 8 Adjust each cut off line of the low beam to the each verti...

Page 199: ...33 66 TRUCK 847 33 35 845 33 27 2WD 4WD Longwheel base Extra long wheel base MINIBUS VAN TRUCK 1272 50 08 1380 54 33 REPLACEMENT OF LIGHT BULBS G260A03A AAT Before attempting to replace a head light b...

Page 200: ...the headlight assembly mounting bolts HSRFL272 5 Disconnect the power cord from the back of the headlight Replacement instructions 1 Allow the bulb to cool Wear eye protection 2 Open the engine hood...

Page 201: ...gnal light HSRFL275 1 2 3 G270A03O WARNING This halogen bulb contains gas under pressure and if impacted could shatter resulting in flying fragments Always wear eye pro tection when servicing the bulb...

Page 202: ...of the rear combination light with a phillips screwdriver 4 To replace the rear combination light remove it from the bulb holder and install the new bulb 1 Rear turn signal light 2 Tail Stop light HS...

Page 203: ...REPEATER If installed 1 Push the cover toward the front of the vehicle and remove it HSRFL292 3 Replace with a new bulb HSRFL284 2 Disconnect the power cord G270D01P GAT INTERIOR LIGHT Map light 1 Re...

Page 204: ...FL290 2 Replace with a new bulb HSRFL301 With sunroof Without sunroof HSRFL291 Front Room light 1 Remove the plastic cover with a flat head screwdriver HSRFL298 2 Replace with a new bulb HSRFL302 With...

Page 205: ...h a flat head screwdriver HSRFL286 2 Removethemountingscrewsofthe roomlightholderwithphillipsscrew driver HSRFL287 G270E01P GAT STEP LIGHT 1 Remove the mounting screws with phillips screwdriver and th...

Page 206: ...4IN CASE OF EMERGENCY 34 E130F01P GAT LICENCE PLATE LIGHT HSRFL299 Remove the lens mounting screws remove the lens then remove the bulb by turning it counterclockwise while pressing it inward Minbus V...

Page 207: ...LED 5 21 5 O S LAMP 5 I S LAMP 21 16 5 Part Name Rear fog light High mounted stop light License plate light Rearcombinationlight Step light NO 6 7 8 9 10 Part Name Headlight Front fog light Interior S...

Page 208: ...ight License plate light Wattage 10 21 21 21 5 G280B01P GAT TRUCK G280B01P NO 1 2 3 Part Name Front fog light Headlight Interior Wattage 55 55 55 21 5 55 8 1 2 3 4 6 5 High Low Turn signal light Posit...

Page 209: ...ay Condenser fan relay LOW Ignition switch Generator Start relay COMP Fuse I C FAN Fuse ECU Fuse ABS control module Power window relay Siren relay Tail lamp relay Head lamp relay Front fog lamp relay...

Page 210: ...relay Head lamp relay Front fog lamp relay Horn relay Power connector Inter cooler fan relay Air temperature switch Windshield glass defogger A C compressor relay Main power relay D4CB Engine control...

Page 211: ...ad blower relay Outside mirror defogger relay Rear window defogger relay Rear blower relay Rear blower main switch Rear blower sub switch Rear fog lamp relay Seat warmer switch Instrument cluster SRS...

Page 212: ...luster Room lamp switch TCM Room lamp Ignition key ILL Door warning switch Back warning buzzer Immobilizer control module Audio Power antenna Door lock relay Door unlock relay Overhead blower relay Co...

Page 213: ...ROTECTED Generator Glow control Blower control Power window control Fog lamp Horn Power connector Fuse 13 14 15 Ignition switch Start relay Generator Tail lamp relay Head lamp fuse TCI fuse Compressor...

Page 214: ...elay Intercooler fan relay EGR solenoid valve SRS control module SRS control module Back up lamp switch Vehicle speed sensor ABS relay Instrument cluster Pre excitation resistor Hazard switch TACM Ins...

Page 215: ...Washing Waxing Polishing 5 2 Window Glass 5 3 Chassis and Underbody Protection 5 3 Engine Compartment 5 4 Tire 5 5 5 APPEARANCE CARE 5...

Page 216: ...re dirt is likely to re main F010C01P GAT Waxing Waxing the vehicle will help prevent the adherence of dust and road chemi cals to the paintwork Apply a wax solution after washing the vehicle and appl...

Page 217: ...by flying stones road chemicals etc as the vehicle is driven Have the underbody checked regularly autumn and spring and have addi tional protection treatment carried out as required As not all of the...

Page 218: ...0O01P GAT Load weight and driving speed Remove any luggage etc which is not necessary from the vehicle The load weight placed on the roof or towed in a trailer also should not be exces sive Correctly...

Page 219: ...this manual entitled Consumer Informa tion F010S01P GAT Tire air pressure The air pressure of the tires must always be maintained in accordance with the specifications and should be measured when the...

Page 220: ...Maintenance Intervals 6 2 Scheduled Maintenance 6 4 Maintenance Under Severe Usage Conditions 6 11 Explanation of Scheduled Maintenance Items 6 12 VEHICLE MAINTENANCE REQUIREMENTS 6 6...

Page 221: ...procedures must be per formed Although careful design and engineering have reduced these to a minimum those that are required are of the utmost importance It is your responsibility to have these main...

Page 222: ...in your glovebox This will help ensure that you can document that the required procedures have been per formed to keep your warranties in ef fect This is especially important when service is not perfo...

Page 223: ...good vehicle control and performance Keep receipts for all vehicle services to protect your warranty Where both kilometers and time are shown the frequency of service is determined by whichever occur...

Page 224: ...EL SYSTEM LEAKS INJECTION NOZZLE IF EXHAUST GAS INCLUDES BLACK SMOKE VACUUM PUMP WITH ALTERNATOR G020A04P GAT R Replace I Inspect and after inspection clean adjust repair or replace if necessary 80 64...

Page 225: ...LANT HOSES BRAKE PIPE CORROSION SEATBELTS MOUNTINGS HEAD LAMPS AIR CONDITIONER FILTER FOR EVAPORATOR AND BLOWER UNIT G020A05P GAT R Replace I Inspect and after inspection clean adjust repair or replac...

Page 226: ...I I 7 5 6 KILOMETERS X 1000 MONTHS G040A03P GAT FOR EUROPEAN COMMUNITY ONLY The following maintenance services must be performed to assure good vehicle control and performance Keep receipts for all v...

Page 227: ...ER PUMP ALTERNATOR ENGINE IDLE SPEED INJECTION NOZZLE IF EXHAUST GAS INCLUDES BLACK SMOKE VACCUM PUMP WITH ALTERNATOR 75 60 I I I 90 72 R I R I I R I I I 60 48 R I R I I I I I I 45 36 I I I 30 24 R I...

Page 228: ...IVE BELT FOR WATER PUMP AND SALTERNATOR INJECTION NOZZLE IF EXHAUST GAS INCLUDES BLACK SMOKE VACCUM PUMP 75 60 R I I 90 72 R R I R I I 60 48 R R I R R I 45 36 R I I 30 24 R R I R I I 15 12 R I I KILOM...

Page 229: ...D FRONT BRAKE PAD FRONT BRAKE CALIPERS CYLINDERS DISC REAR BRAKE DRUMS LININGS CYLINDERS HAND BRAKE TIRE CONDITION PRESSURE EXHAUST SYSTEM MOUNTING STEERING JOINT RACK BOX OIL LEAKS SUSPENSION JOINT S...

Page 230: ...driving conditions Refer to the chart below for the appropriate maintenance intervals R Replace I Inspect and after inspection clean adjust repair or replace if necessary R R R R I I I R R R SEVERE D...

Page 231: ...ly G080D01P GAT o Fuel Filter A clogged filter can limit the speed at which the vehicle may be driven dam age the emission system and cause hard starting If an excessive amount of foreign matter accum...

Page 232: ...r Hose and Fuel Filler Cap The fuel hose vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance schedule Make sure that a new fuel hose vapor hose or fuel f...

Page 233: ...P GAT o Parking Brake Inspect the parking brake system such as parking brake lever cables and so on For detailed service procedures refer to the Shop Manual G080S01P GAT o Exhaust Pipe Connections Muf...

Page 234: ...for excessive free play in the steering wheel Check the linkage for bends or damage Check the dust boots and ball joints for deterioration cracks or damage Replace any dam aged parts G080U01P GAT o Wh...

Page 235: ...7 Emission Control System 7 2 Catalytic Converter 7 3 EMISSION CONTROL SYSTEM 7...

Page 236: ...aner Inside the crankcase the fresh air mixes with blow by gases then passes through the PCV valve into the induction system H080A01P GAT PCV Valve The crankcase ventilation system must be kept clean...

Page 237: ...e en gine coolant temperature is low and during idling it closes so that evapo rated fuel is not taken into the surge tank After engine warm up during ordinary driving it opens so as to introduce evap...

Page 238: ...re 8 14 Changing the Air Conditioner Filter 8 15 Checking the Brake Fluid 8 16 Checking the Clutch Fluid 8 17 Checking the Automatic Transmission Fluid 8 17 Filling the Washer Reservoir 8 19 Windshiel...

Page 239: ...asher fluid reservoir cap 2 Engine oil filler cap 3 Engine oil level dipstick I010A01P GAT DIESEL ENGINE 2 6 N A 4 Brake booster 5 Brake fluid reservoir 6 Radiator cap 7 Air cleaner 8 Power steering f...

Page 240: ...r fluid reservoir cap 2 Automatic transmission fluid level dipstick If installed 3 Engine oil filler cap 4 Engine oil level dipstick 5 Brake booster 6 Brake fluid reservoir 7 Engine coolant reservoir...

Page 241: ...ke booster 4 Brake fluid reservoir 5 Engine coolant reservoir 6 Air cleaner 7 Power steering fluid reservoir 8 Engine oil level dipstick 9 Battery 10 Fuse and relay box I010C02P CAUTION When inspectin...

Page 242: ...cap 3 Engine oil level dipstick 4 Brake booster 5 Brake fluid reservoir 6 Radiator cap 7 Air cleaner 8 Power steering oil tank 9 Battery 10 Fuse and relay box I011A03P CAUTION When inspecting or servi...

Page 243: ...o Exhaust system condition o Light condition and operation o Windshield glass condition o Wiper blade condition o Paint condition and corrosion o Fluid leaks o Door and hood lock condition o Tire pre...

Page 244: ...unc tion or other problem is discovered have it corrected by an authorized HYUNDAI dealer This section con tains information on inspection main tenance procedures that you can do yourself if you so de...

Page 245: ...eet the following API classification 2 6 N A CF 4 or ABOVE 2 5 4D56 TCI CF 4 or ABOVE 2 5 CRDi TCI CF 4 or ABOVE 2 The engine oil quality should meet the following ACEA classification 2 6 N A B2 or B3...

Page 246: ...r before starting a long trip This check must be made with the engine warm but not running Park the vehicle on a level surface stop the engine and then wait a few mo ments to allow the engine oil in c...

Page 247: ...sucks some of the oil into the combustion cham ber This oil with some oil of the cylin der wall is burned by the high tem perature combustion gases during the combustion process o The engine oil consu...

Page 248: ...in a 50 50 mix with water The engine coolant should be compatible with aluminum engine parts Addi tional corrosion inhibitors or additives should not be used The cooling sys tem must be maintained wi...

Page 249: ...ine is not running Use extreme caution when working near the blades of the cooling fan so that you are not injured by a rotat ing fan blade As the engine cool ant temperature decreases the fan will au...

Page 250: ...milk of magnesia eat a raw egg or drink vegetable oil Get medical assistance as soon as possible While batteries are being charged either by a battery charger or by the vehicle s alternator they prod...

Page 251: ...ccumulation of dirt dead insects leaves etc These can interfere with maximum cooling effi ciency When removing such accu mulations brush or hose them away carefully to avoid bending the cooling fans G...

Page 252: ...ion should be approx 8 0 mm 0 315 in If the belt is too loose have it ad justed by your Hyundai dealer NOTE The compressor drive belt tension for diesel engine 2 5 CRDi only is adjusted automatically...

Page 253: ...falls markedly in a short time it indicates leaks from the brake system In such a case have your vehicle checked by an au thorized HYUNDAI dealer Use SAE J1703 or DOT3 or DOT 4 or equivalent type brak...

Page 254: ...KINGTHEAUTOMATIC TRANSMISSION FLUID I120A02P GAT If installed Transmission fluid in the automatic transmission should be changed at those intervals specified in the ve hicle maintenance schedule in Se...

Page 255: ...engaged When the transmission fluid level is checked the transmission fluid should be at normal operating temperature and the engine idling While the engine is idling apply the brakes and move the ge...

Page 256: ...her fluid should be used to fill the washer reservoir The fluid level should be checked more frequently during bad weather or whenever the washer system is in more frequent use WARNING Diesel only Nev...

Page 257: ...ed to remove accumulations of road film or other debris To clean the wiper blades and arms use a clean sponge or cloth with a mild soap or detergent and water If the wipers continue to streak or smear...

Page 258: ...he steering wheel back and forth Use very light finger pressure and be sen sitive to changes in resistance that mark the limits of the freeplay If the freeplay is greater than specified have it inspec...

Page 259: ...dal With the engine off press down on the brake pedal several times to re duce the vacuum in the brake booster Then using your hand press down slowly on the brake pedal until you feel a change in resi...

Page 260: ...he greater chance of skidding or hydroplaning The tread depth of the tires must exceed 1 6 mm 0 06 in in order for the tires to meet the minimum re quirement for use If there are belt line wear indica...

Page 261: ...as ply tires they must be installed in sets of four o Using tires and wheels of other than the recommended sizes may cause unusual handling characteristics that may cause death serious injury or prop...

Page 262: ...in the sequence illustrated Take the vehicle to an authorized HYUNDAI dealer to have the chance of the wheels properly adjusted CAUTION If the front wheels are of a different type from the rear and s...

Page 263: ...Measurement 9 2 Engine 9 3 Lubrication Chart 9 4 9 VEHICLE SPECIFICATIONS 9...

Page 264: ...verall height Wheel base Wheel tread ITEMS FUEL TANK CAPACITY MINIBUS VAN 65L TRUCK 70L LONG 1ton STANDARD 5085 200 1820 71 3080 121 1570 62 1408 55 EXTRA LONG 1 25 ton STANDARD 5415 213 1820 71 3280...

Page 265: ...sion ratio Firing order Injection or Ignition timing Idle speed RPM D4BB N A 2 607 cc 22 1 3 4 2 ATDC 5 850 100 DIESEL GASOLINE Minibus Van 12V 68AH MF 13 5V 110A 12V 1 2 kw FOR USE ONLY IN COLD AREA...

Page 266: ...25 C SAE 5W 20 BELOW 10 C 1 2 SAE 5W 30 BELOW 10 C 1 SAE 5W 40 BELOW 20 C 1 NORMAL DRIVING CONDITION SEVERE DRIVING CONDITION ITEMS ENGINE OIL DIESEL ENGINE OIL GASOLINE ENGINE OIL CONSUMPTION QUANTIT...

Page 267: ...R ALUMINUM RADIATOR SAE J 1703 EQUIVALENT SAE J310a MULTI PURPOSE GREASE NLGI 2 OR EQUIVALENT API GL 4 MS517 15 SAE 90 140 API GL 5 MS517 15 SAE 80 ITEMS MANUAL TRANSMISSION OIL AUTOMATICTRANSMISSIONO...

Page 268: ...INDEX 10 10...

Page 269: ...TOMATIC TRANSMISSION 3 9 AUTOMATIC TRANSMISSION FLUID 8 17 AUXILIARY SEAT 1 33 B BACK WARNING SYSTEM 3 24 BATTERY 8 13 BEFORE STARTING THE ENGINE 3 2 BI LEVEL HEATING 2 42 BLEEDING THE FUEL SYSTEM 4 1...

Page 270: ...OF SCHEDULED MAINTENANCE ITEMS 6 12 F FOUR WHEEL DRIVE 4WD 3 15 FRONT DOOR EDGE WARNING LIGHT 2 25 FRONT DOOR WINDOW GLASS 1 25 FRONT FOG LIGHT SWITCH 2 25 FRONT REAR WINDOW DEFROSTER SWITCH 2 26 FUEL...

Page 271: ...L LOADING 3 22 LOCKING DIFFERENTIAL 3 31 LUBRICATION CHART 9 4 M MAINTENANCE INTERVALS 6 2 MAKING A FLAT SEAT 1 34 MANUAL TRANSMISSION 3 7 MEASUREMENT 9 2 MULTI FUNCTION LIGHT SWITCH Daytime Running...

Page 272: ...S SCHEDULED MAINTENANCE 6 4 SEAT BELTS 1 37 Pre tensioner seat belt 1 40 SEAT WARMER 1 36 SEATBACK HOLDER 1 37 SEATS Auxiliary Seat 1 33 Fourth Seat 1 33 Front Seat 1 29 Making a flat Seat 1 34 Secon...

Page 273: ...E Condition 8 23 Inflation Pressure 8 24 Rotation 8 25 TOOLS AND JACK 4 2 TOWING 4 13 TRAILER OR VEHICLE TOWING 4 14 TRANSAXLE FLUID 9 4 TWIN SWING DOOR 1 21 V VENTILATION 2 42 VEHICLE IDENTIFICATION...

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