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Hyundai N800 Series, Installation Manual

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5.  CONTROL UNIT

57

5. CONTROL UNIT

5.1    CONTROL UNIT COMPONENTS

The control unit of the AC drive contains the standard boards and the option boards. The option boards are connected to the
slots of the control board (see 5.4 Installation of option boards).

Fig. 24: The components of the control unit 

A.  The terminals for the standard I/O connections 
B.  The Ethernet connection 
C.  The terminals for 3 relay outputs or 2 relay outputs

and a thermistor

D.  The option boards
E.  A DIP switch for the RS485 bus termination

F.  A DIP switch for the signal selection of Analogue Output
G.  A DIP switch for the isolation of the digital inputs from 

ground

H.  A DIP switch for the signal selection of Analogue Input 2
I.  A DIP switch for the signal selection of Analogue Input 1

N800A

Summary of Contents for N800 Series

Page 1: ...bly operation or maintenance of the inverter This manual should be applied only to N800A inverter Thismanualdosenotincludeallitemsregardinginstallationand maintenance procdures For more information please contact authorized parteners N800 Series N800A Inverter Installation Manual ...

Page 2: ...ISSUEDATE 2015 06 26 VER 1 ...

Page 3: ......

Page 4: ...amesMR8andMR9 6 2 4 Accessories 7 2 4 1 FrameMR4 8 2 4 2 FrameMR5 8 2 4 3 FrameMR6 9 2 4 4 FrameMR7 10 2 4 5 FrameMR8 10 2 4 6 FrameMR9 11 2 5 Productmodified label 11 2 6 Disposal 11 3 Mounting 12 3 1 Generalinformationaboutmounting 12 3 2 Dimensionsforwallmounting 12 3 2 1 WallmountingofMR4 12 3 2 2 WallmountingofMR5 13 3 2 3 WallmountingofMR6 14 3 2 4 WallmountingofMR7 15 3 2 5 WallmountingofMR...

Page 5: ...5 4 4 Brakeresistorcables 37 4 5 Preparingforthecableinstallation 37 4 6 Cableinstallation 38 4 6 1 FramesMR4toMR7 38 4 6 2 FramesMR8toMR9 44 4 7 Installationinacorner groundednetwork 56 5 Controlunit 57 5 1 Controlunitcomponents 57 5 2 Controlunitcabling 58 5 2 1 Selectionofthecontrolcables 58 5 2 2 ControlterminalsandDIPswitches 58 5 3 Fieldbusconnection 62 5 3 1 UsingfieldbusthroughanEthernetca...

Page 6: ...stallationinanITsystem 77 6 5 1 FramesMR4 MR5 andMR6 77 6 5 2 FramesMR7andMR8 79 6 5 3 FrameMR9 82 6 6 Maintenance 83 7 Technicaldata 84 7 1 ACdrivepowerratings 84 7 1 1 Mainsvoltage208 240V 84 7 1 2 Mainsvoltage380 500V 86 7 1 3 Overloadcapability 87 7 1 4 Brakeresistorratings 88 7 2 N800A technicaldata 91 8 Technicaldataoncontrolconnections 93 8 1 Technicaldataoncontrolconnections 93 N800 Series...

Page 7: ... 1 The safety symbol Description WARNING CAUTION HOT SURFACE WARNING Donottouchthecomponentsofthepowerunitwhenthedriveisconnectedtomains Thecomponentsarelive whenthedriveisconnectedtomains Acontactwiththisvoltageisverydangerous WARNING DonottouchthemotorterminalsU V Worthebrakeresistorterminalswhenthedriveisconnectedtomains Theseterminalsarelivewhenthedriveisconnectedtomains alsowhenthemotordoesno...

Page 8: ...ngerous Whenthereisapower up apower brake or a fault reset the motor starts immediately if the start signal is active unless the pulse control for Start Stoplogicisselected Iftheparameters theapplicationsorthesoftwarechange theI Ofunctions including thestartinputs canchange CAUTION DonotmovetheACdrive Useafixedinstallationtopreventdamagetothedrive CAUTION DonotmakemeasurementswhentheACdriveisconne...

Page 9: ...asthefirstprotective earthconductor Table2 Protectiveearthingconductorcross section Thevaluesofthetablearevalidonlyiftheprotectiveearthingconductorismadeofthesamemetalasthephaseconductors 3 CAUTION MakesurethattheEMCleveloftheACdriveiscorrectforyourmains Seechapter6 5InstallationinanITsystem AnincorrectEMClevelcancausedamagetothedrive CAUTION Preventradiointerference TheACdrivecancauseradiointerfe...

Page 10: ...imumof120RSCE at the interface point between your mains and the public mains Make sure that you connect the drive and the motor to mains withashort circuitpowerSSC thatisaminimumof120RSCE Ifnecessary contactyourmainsoperator 1 6 USING AN RCD OR AN RCM DEVICE Thedrivecancauseacurrentintheprotectiveearthingconductor Youcanusearesidualcurrent operatedprotective RCD device oraresidualcurrent operatedm...

Page 11: ... 1 ThepackagelabeloftheACdrives A ThebatchID F Theratedoutputcurrent B TheordernumberofVacon G TheIPclass C Thetypedesignationcode H Theapplicationcode D Theserialnumber I Theordernumberofthecustomer E Themainsvoltage 2 2 TYPE DESIGNATION CODE ThetypedesignationcodeofHHIismadeofstandardcodesandoptionalcodes Eachpartofthetypedesignationcodeagrees tothedatainyourorder Thecodecanhavethisformat forexa...

Page 12: ...itwasboltedto 2 Usealiftingdevicethatissufficientlystrongfortheweightofthedrive 6 Code Description N800A Thispartissameforalltheproducts 0100 Theproductrange 0100 Vacon100 3L Input Function 3L A3 phaseinput 0061 Thedriveratinginamperes Forexample 0061 61A 5 Themainsvoltage 2 208 240 V 5 380 500 V xxxx yyyy Theoptionalcodes Therearemanyoptions forexample IP54 anACdrivewiththeIPprotectionclassIP54 W...

Page 13: ...edrive Afteryouliftthedrive doacheck forsignsofdamageonthedrive Makesurethatthecontentsofthepackagearecorrect Ifthedrivewasdamagedduringtheshipping speaktothecargoinsurancecompanyorthecarrier 2 4 ACCESSORIES Afteryouopenthepackageandliftthedriveout makesurethatyoureceivedalltheaccessories Thecontentoftheaccessories bagisdifferentforthedifferentframesandprotectionclasses 7 N800A ...

Page 14: ...optional grounding Screw for the external grounding of the drive Control cable grounding Clamping brake cable Clamping power cables Power cable grounding Data about changes Sealing for the cables Sealing for the cables Sealing for the cables Item M4x16 screw M4x8 screw M5x12 screw Control cable grounding lamella EMC cable clamp size M25 Grounding clamp Product modified label IP21 Cable grommet IP5...

Page 15: ...able grommet hole diameter 40 3 mm IP54 Cable grommet hole diameter 25 3 mm Quantity 10 3 1 1 3 1 2 2 1 1 2 3 Purpose Screws for the power cable clamps 6 and the grounding clamps 4 Screws for the control cable clamps Screw for the optional grounding Screw for the external grounding of the drive Control cable grounding Clamping the brake resistor cable Clamping the power cables Power cable groundin...

Page 16: ...ontrol cable clamps Screw for the external grounding of the drive Control cable grounding Clamping the power cables Power cable grounding Data about changes Sealing for the cables Sealing for the cables Item M4x16 screw Control cable grounding lamella Cable lugs KP40 Cable insulator Cable grommet hole diameter 25 3 mm IP00 Touch shield IP00 M4x8 screw Quantity 3 3 3 11 4 1 2 Purpose Screws for the...

Page 17: ... Touch shield IP00 M4x8 screw Quantity 3 3 5 10 4 1 2 Purpose Screws for the control cable clamps Control cable grounding Clamping power cables To prevent contact between cables Sealing for the cables To prevent contact with live parts To attach the touch protection shield When the drive is at the end of its operation life do not discard it as a part of municipal waste You can recycle the primary ...

Page 18: ...stallthedriveinahorizontalposition itispossiblethatsomefunc tionswiththenominalvaluesthatarefoundinchapter7Technicaldataarenotavailable AttachtheACdrivewiththescrewsandothercomponentsthatyoureceivedinthedelivery 3 2 DIMENSIONS FOR WALL MOUNTING 3 2 1 WALL MOUNTING OF MR4 Fig 2 ThedimensionsoftheACdrive MR4 12 N800A ...

Page 19: ...3 MOUNTING 3 2 2 WALL MOUNTING OF MR5 Fig 3 ThedimensionsoftheACdrive MR5 13 N800A ...

Page 20: ...3 MOUNTING 3 2 3 WALL MOUNTING OF MR6 Fig 4 ThedimensionsoftheACdrive MR6 14 N800A ...

Page 21: ...3 MOUNTING 3 2 4 WALL MOUNTING OF MR7 Fig 5 ThedimensionsoftheACdrive MR7 15 N800A ...

Page 22: ...3 MOUNTING 3 2 5 WALL MOUNTING OF MR8 IP21 AND IP54 Fig 6 ThedimensionsoftheACdrive MR8 IP21andIP54 16 N800A ...

Page 23: ...3 MOUNTING 3 2 6 WALL MOUNTING OF MR8 IP00 Fig 7 ThedimensionsoftheACdrive MR8 IP00 17 N800A ...

Page 24: ...3 MOUNTING 3 2 7 WALL MOUNTING OF MR9 IP21 AND IP54 Fig 8 ThedimensionsoftheACdrive MR9 IP21andIP54 18 N800A ...

Page 25: ...TING OF MR9 IP00 Fig 9 ThedimensionsoftheACdrive MR9 IP00 A Anoptionalmainconnectorcoverforthecabinetinstallation 3 3 DIMENSIONS FOR FLANGE MOUNTING YoucanalsoinstalltheACdriveintothecabinetwallwithaflangemountingoption 19 N800A ...

Page 26: ...NTING NOTE Theprotectionclassesaredifferentindifferentsectionsofthedrive Fig 10 Exampleofflangemounting frameMR9 A Thecabinetwallorothersurface D IP00 ULOpenType B Thefront E IP54 ULType12 C Therear 20 N800A ...

Page 27: ...ottomoftheopening B Thewidthoftheopening F Theoutlineoftheopening C Theheightofthedrive G Theoutlineofthedrive D Thewidthofthedrive H Thetopofthedrive Table11 Thedimensionsofthedrive framesMR4toMR9 21 Frame MR4 MR5 MR6 MR7 MR8 MR9 C mm 357 454 580 680 898 1060 D mm 152 169 220 286 359 550 C in 14 1 17 9 22 8 26 8 35 4 41 7 D in 6 0 6 7 8 7 11 3 14 1 21 7 N800A ...

Page 28: ...eningforMR8andMR9 A TheACdrive C Gaskettape B Theoutlineoftheopening D Thetopofthedrive 22 Frame MR4 MR5 MR6 MR7 MR8 MR9 A mm 315 408 541 655 859 975 B mm 137 152 203 240 298 485 E mm 24 23 23 13 18 54 A in 12 4 16 1 21 3 25 8 33 8 38 4 B in 5 4 6 0 8 0 9 4 11 7 19 1 E in 0 9 0 9 0 9 0 5 0 7 2 1 N800A ...

Page 29: ...3 MOUNTING 3 3 1 FLANGE MOUNTING OF MR4 Fig 13 ThedimensionsoftheACdrive flangemounting MR4 23 N800A ...

Page 30: ...3 MOUNTING 3 3 2 FLANGE MOUNTING OF MR5 Fig 14 ThedimensionsoftheACdrive flangemounting MR5 24 N800A ...

Page 31: ...3 MOUNTING 3 3 3 FLANGE MOUNTING OF MR6 Fig 15 ThedimensionsoftheACdrive flangemounting MR6 25 N800A ...

Page 32: ...3 MOUNTING 3 3 4 FLANGE MOUNTING OF MR7 Fig 16 ThedimensionsoftheACdrive flangemounting MR7 26 N800A ...

Page 33: ...3 MOUNTING 3 3 5 FLANGE MOUNTING OF MR8 Fig 17 ThedimensionsoftheACdrive flangemounting MR8 27 N800A ...

Page 34: ...3 MOUNTING 3 3 6 FLANGE MOUNTING OF MR9 Fig 18 ThedimensionsoftheACdrive flangemounting MR9 28 N800A ...

Page 35: ...freespaceisalsonecessaryformaintenance Makesurethatthetemperatureofthecoolingairdoesnotbecomemorethanthemaximumambientoperatingtemperature orlessthantheminimumambientoperatingtemperatureofthedrive Fig 19 Installationspace A theclearancearoundthedrive C thefreespaceabovethedrive B thedistancefromadrivetoasecond D thefreespacebelowthedrive drive orthedistancetothecabinetwall 29 N800A D A B C ...

Page 36: ...inimum clearance in MR4 MR5 MR6 MR7 MR8 MR9 A 20 20 20 20 20 20 B 20 20 20 20 20 20 C 100 120 160 250 300 350 D 50 60 80 100 150 200 A 0 8 0 8 0 8 0 8 0 8 0 8 B 0 8 0 8 0 8 0 8 0 8 0 8 C 3 9 4 7 6 3 9 8 11 8 13 8 D 2 0 2 4 3 1 3 9 5 9 7 9 The quantity of cooling air h 45 75 190 185 335 621 Frame MR4 MR5 MR6 MR7 MR8 MR9 The quantity of cooling air CFM 26 5 44 1 111 8 108 9 197 2 365 2 N800A ...

Page 37: ...fyouinstallmanydrivesaboveeachother 1 ThenecessaryfreespaceisC D 2 Maketheoutletairofthelowerunitgoawayfromtheairintakeoftheupperunit Todo this attachametalplatetothecabinetwallbetweenthedrives 3 Whenyouinstallthedrivesinacabinet makesurethatyoupreventrecirculationofair 31 N800A ...

Page 38: ...runit B Thecontrolunit Usecableswithaminimumheatresistanceof 70 C 158 F Intheselectionofthecablesandthefuses refertothenominal outputcurrentofthedrive Youcanfindthenominaloutputcurrentontheratingplate Table15 Theselectionofthecorrectcable 32 Cable type 2nd environment The mains cable The motor cable The control cable Category C2 1st environment EMC requirements 1 3 4 Category C3 1 2 4 Category C4 ...

Page 39: ...leaJAMAK oranSAB ÖZCuY Ocable Fig 22 CableswithPEconductors A ThePEconductorandtheshield C Theshield B ThePEconductors Inalltheframes toobeytheEMCrequirements usethedefaultvaluesoftheswitchingfrequencies Ifyouinstalledasafetyswitch makesurethattheEMCprotectioncontinuesfromthestartofthecablesuntiltheirends 4 2 UL STANDARDS ON CABLING ToobeytheUL UnderwritersLaboratories regulations useaUL approvedC...

Page 40: ... 34 Frame MR4 MR5 MR6 MR7 Type 0003 2 0004 2 0003 5 0004 5 0006 2 0008 2 0005 5 0008 5 0011 2 0012 2 0009 5 0012 5 0018 2 0016 5 0024 2 0023 5 0031 2 0031 5 0038 5 0048 2 0046 5 0062 2 0061 5 0075 2 0072 5 0088 2 0087 5 0105 2 0105 5 Mains motor and brake resistor cable Cu 3 1 5 1 5 3 1 5 1 5 3 2 5 2 5 3 6 6 3 6 6 3 10 10 3 10 10 3 16 16 Cu 3 25 16 Al 3 25 16 Cu 3 35 10 Al 3 35 16 Cu 3 50 16 Al 3 ...

Page 41: ...recommended Table17 Make sure that the operation time of the fuse is less than 0 4 seconds The operation time agrees with the fuse type and the impedanceofthesupplycircuit Formoreinformationonfasterfuses speaktothemanufacturer Themanufacturercanalso recommendsomehighspeedClassJ UL CSA andaR ULrecognised fuseranges The solid state short circuit protection does not supply protection for the branch c...

Page 42: ...il 2 250kcmil 2 350kcmil Main terminal AWG Terminal cable size AWG24 AWG10 AWG24 AWG10 AWG24 AWG10 AWG24 AWG10 AWG24 AWG10 AWG24 AWG10 AWG20 AWG5 AWG20 AWG5 AWG20 AWG5 AWG13 AWG0 AWG13 AWG0 AWG13 AWG0 AWG9 AWG2 0 AWG9 AWG2 0 AWG9 AWG2 0 AWG1 350 kcmil AWG1 350 kcmil AWG1 350 kcmil AWG1 350 kcmil AWG1 350 kcmil Earth terminal AWG AWG17 AWG10 AWG17 AWG10 AWG17 AWG10 AWG17 AWG10 AWG17 AWG10 AWG17 AWG...

Page 43: ...we recommend for the brake resistor cablesinthetablesinchapters4 3 1Cableandfusesizesand4 3 2Cableandfusesizes NorthAmerica Seethebrakeresistorratingsinchapter7 1 4Brakeresistorratings NOTE TheframesMR7 MR8 andMR9havethebrakechopper onlyiftheirtypedesignationcodehasthecode DBIN TheframesMR4 MR5 andMR6havethebrakechopperasstandard 4 5 PREPARING FOR THE CABLE INSTALLATION Beforeyoustart makesurethat...

Page 44: ...s in Seethefigureinstep1 38 Frame MR4 MR5 MR6 MR7 A 15 20 20 20 B 35 40 90 80 C 10 10 15 20 D 20 30 60 80 E 7 10 15 20 F 35 40 60 80 G As short as possible Frame MR4 MR5 MR6 MR7 A 0 6 0 8 0 8 0 8 B 1 4 1 6 3 6 3 1 C 0 4 0 4 0 6 0 8 D 0 8 1 2 2 4 3 1 E 0 9 0 4 0 6 0 8 F 1 4 1 6 2 4 3 1 G As short as possible The distance between cables m 0 3 1 The length of the shielded cable m 50 200 N800A ...

Page 45: ...ABLING 1 Stripthemotorcable themainscable andthe brakeresistorcable G Theearthconductor 2 OpenthecoveroftheACdrive 3 Removethescrewsofthecablecover Removethe cablecover Donotopenthecoverofthepowerunit 39 N800A ...

Page 46: ...4 POWERCABLING 4 Putthegrommetsintheopeningsofthecable entryplate Thesepartsareincludedinthepackage ThepictureshowsthegrommetsinIP21intheEUversion 40 N800A ...

Page 47: ...metsstraight b Donotcutthegrommetopeningswiderthanwhatisnecessary forthecablesthatyouuse c WiththeenclosureclassIP54 theconnectionbetweenthe grommetandthecablemustbetight Pullthefirstbitofthe cableoutofthegrommetsothatisstaysstraight Ifthisisnot possible maketheconnectiontightwithsomeinsulationtape oracabletie 6 Removethecableclampsandthegroundingclamps 41 A Themainscable C Themotorcable B Thebrak...

Page 48: ...ectionwiththecableclamp b Connectthephaseconductorsofthemainscableandof themotorcable andtheconductorsofthethebrakeresistor cableintothecorrectterminals c Attachtheearthconductorofeachcabletoanearthtermi nalwithaclamp d SeethecorrecttighteningtorquesinTable21 A Thecableclamp D Themainscable B Theterminals E Thebrakeresistorcable C Theearthterminal F Themotorcable N800A ...

Page 49: ...reidentifiedwith a ToobeytherequirementsofthestandardEN61800 5 1 obeytheinstructionsinchapter1 4Earthingandearthfault protection b Ifadoubleearthingisnecessary usetheearthterminal underthedrive UseanM5screwandtightenitto2 0Nm or17 7lb in 10 Attachagainthecablecoverandthecoverofthedrive 43 N800A ...

Page 50: ...TO MR9 Table22 Thecablestrippinglengths mm Seethefigureinstep1 44 Frame MR4 MR5 MR6 MR7 Type 00032 00122 00035 00125 00182 00312 00165 00315 00482 00622 00385 00615 00752 01052 00725 01055 Nm Tightening torque the power and motor terminals Tightening torque the EMC grounding clamps Tightening torque the earth terminals 0 5 0 6 1 2 1 5 10 8 5 6 Ib in 4 5 5 3 10 6 13 3 88 5 70 8 49 6 Nm 1 5 1 5 1 5 ...

Page 51: ... 7 1 C 1 1 A A 11 8 11 8 E 1 1 F 11 8 11 8 G Asshortaspossible 1 Strip the motor cable the mains cable and the brake resistor cable 2 MR9only OpenthecoveroftheACdrive Table23 Thecablestrippinglengths in Seethefigureinstep1 G Theearthconductor N800A ...

Page 52: ...4 POWERCABLING 46 3 Removethecablecover MR8 MR9 N800A ...

Page 53: ...4 POWERCABLING 47 4 Removethecableentryplate MR8 MR9 N800A ...

Page 54: ...4 POWERCABLING 48 5 MR9only Loosenthescrewsandremovethesealingplate N800A ...

Page 55: ...4 POWERCABLING 49 6 RemovetheEMCshieldplate A ThewingnutinMR8 A MR9 N800A ...

Page 56: ...4 POWERCABLING 50 MR8 MR9 7 Findtheterminalsofthemotorcables Thelocationoftheterminals isunusual especiallyinMR8 N800A ...

Page 57: ...uputthecable pullthe cablebacktomakethegrommetsstraight 9 Attachthegrommetandthecablesothattheframeofthe drivegoesintothegrooveofthegrommet a WiththeenclosureclassIP54 theconnectionbetween thegrommetandthecablemustbetight Pullthefirstbitofthe cableoutofthegrommetsothatitstaysstraight b Ifthisisnotpossible maketheconnectiontightwithsomein sulationtapeoracabletie N800A ...

Page 58: ...4 POWERCABLING 52 10 Ifyouusethickcables putthecableinsulatorsinbetween theterminalstopreventcontactbetweenthecables N800A ...

Page 59: ...rcableintothecorrectterminals Ifyouuseabrakeresistor cable connectitsconductorsintothecorrectterminals b Attachtheearthconductorofeachcabletoanearthterminalwith aclamp c SeethecorrecttighteningtorquesinTable24 A Connectionofthecables B MakeagroundingconnectioninMR8 A MakeagroundingconnectioninMR9 N800A ...

Page 60: ...r put the cable lugs on top of each other 13 Expose the shield of all 3 cables to make a 360 degree connection with the cable clamp 14 Attach again the EMC shield plate For MR9 attach the sealing plate A Thefirstcablelug B Thesecondcablelug C Theconnector N800A ...

Page 61: ...thecontrolconnectionsfirst 17 Makesurethattheearthconductorisconnectedtothemotor andalsototheterminalsthatareidentifiedwith a ToobeytherequirementsofthestandardEN61800 5 1 obeytheinstructionsinchapter1 4Earthingandearth faultprotection b Connecttheprotectiveconductorto1ofthescrewconnectors withacableshoeandanM8screw N800A ...

Page 62: ...onleveltoC4 Seetheinstructionsin6 5InstallationinanITsystem Do not use corner grounding with the drive types MR4 to MR6 with a rating of 3 4 61 A with a 380 480 V mains or 3 7 62 A witha208 240Vmains Type 0140 2 0205 2 0140 5 0205 5 0261 5 0310 5 Frame MR9 Tightening torque the power and motor terminals lb in Nm 20 20 177 177 Nm lb in Nm 1 5 1 5 13 3 13 3 lb in Nm 20 20 177 177 Tightening torque t...

Page 63: ...rds Fig 24 Thecomponentsofthecontrolunit A TheterminalsforthestandardI Oconnections B TheEthernetconnection C Theterminalsfor3relayoutputsor2relayoutputs andathermistor D Theoptionboards E ADIPswitchfortheRS485bustermination F ADIPswitchforthesignalselectionofAnalogueOutput G ADIPswitchfortheisolationofthedigitalinputsfrom ground H ADIPswitchforthesignalselectionofAnalogueInput2 I ADIPswitchforthe...

Page 64: ...e control unitandthedescriptionsofsignalsinFig 25 5 2 1 SELECTION OF THE CONTROL CABLES Thecontrolcablesmustbeaminimumof0 5 screenedmulticorecables SeemoreonthecabletypesinTable15These lection of the correct cable The terminal wires must be a maximum of 2 5 for the terminals of the relay board and other terminals Table25 Thetighteningtorquesofthecontrolcables 5 2 2 CONTROL TERMINALS AND DIP SWITCH...

Page 65: ... DI3 10 Digital input 3 External fault CM 11 DI1 DI6COMMON 24Vout 12 24V auxiliary voltage GND 13 I O ground DI4 14 Digital input 4 DI5 15 Digital input 5 DI6 16 Digital input 6 Fault reset CM 17 DI1 DI6COMMON AO1 18 Analogue signal output Output frequency AO1 GND 19 Analogueoutputcommon I Oground 24Vin 30 24V auxiliary input voltage RS485 A Serial bus negative ModbusRTU BACnet N2 RS485 B Serial b...

Page 66: ...s Youcanmake2selectionswiththeDIPswitchesforspecifiedterminals Theswitcheshave2positions upanddown Youcan seethelocationoftheDIPswitchesandthepossibleselectionsinFig 27 Terminal Signal Default 25 RO2 CM 26 RO2 NO 27 RO3 CM 28 RO3 NC 24 RO2 NC 23 RO1 NO 22 21 Relayoutput1 Relayoutput2 Relayoutput3 RUN FAULT READY RO1 CM RO1 NC From Standard I O board From term 6 or 12 From term 13 RUN Relay board N...

Page 67: ...s from ground Itispossibletoisolatefromgroundthedigitalinputs terminals8 10and14 16 onthestandardI Oboard Todothis change thepositionofaDIPswitchonthecontrolboard A Thevoltagesignal 0 10Vinput B Thecurrentsignal 0 20mAinput C OFF D ON The DIP switch The default position RS485 bus termination AO1 AI2 AI1 OFF I I U 종단저항 bustermination N800A ...

Page 68: ... 5 3 FIELDBUS CONNECTION YoucanconnectthedrivetofieldbuswithanRS485oranEthernetcable IfyouuseanRS485cable connectittoterminalAor BofthestandardI Oboard IfyouuseanEthernetcable connectittotheEthernetterminalbelowthecoverofthedrive A Thedigitalinputs B Floating C ConnectedtoGND default N800A ...

Page 69: ...N ETHERNET CABLE Table27 Ethernetcabledata A RS485A Data B RS485B Data C TheDIPswitches D TheEthernetterminal E TheI Oterminals F Thegroundingbar The plug type A shielded RJ45 plug maximum length 40 mm The cable length The cable type Maximum 100 m 328 ft CAT5e STP Item Description N800A ...

Page 70: ... cutaholeinagrommetandmovethe cablethroughit a Ifthegrommetfoldsinwhenyouputthecable pullthecable backtomakethegrommetstraight b Theholeinthegrommetmustnotbewiderthanyourcable c Pullthefirstbitofthecableoutofthegrommetsothatit staysstraight Ifthisisnotpossible maketheconnection tightwithsomeinsulationtapeoracabletie IP21 IP54 N800A ...

Page 71: ... 65 3 Putthecoverofthedriveback Keepthedistancebetween theEthernetcableandthemotorcableataminimumof 30cm SeemoreintheInstallationManualofthefieldbusthatyouhave A TheEthernetcableinIP54 A TheEthernetcableinIP21 N800A ...

Page 72: ...terminals Donotkeepmorethan10mmofthecable outsidetheterminals b Stripthecableatsuchadistancefromtheterminalthatyou canattachittotheframewiththecableclamp Stripthecable atamaximumlengthof15mm Donotremovethealuminium shieldofthecable The plug type The cable type The cable length 2 5 Item Desctiption STP shielded twisted pair Belden 9841 or almost the same So that it agrees with the fieldbus See the ...

Page 73: ...5 CONTROLUNIT 67 2 ConnectthecabletothestandardI Oboardofthedrive interminals AandB A negative B positive 3 Attachtheshieldofthecabletotheframeofthedrivewithacable clamptomakeagroundingconnection N800A ...

Page 74: ...FindtheDIPswitchesontherightsideofthecontrolpanelofthedrive b SettheDIPswitchoftheRS485busterminationtotheONposition c Biasingisbuiltinthebusterminationresistor Theresistanceis220Ω 5 InIP21 unlessyouhavecuttheopeningsforothercables cutan openingonthecoverofthedrivefortheRS485cable N800A ...

Page 75: ...imumof30cm b Movethefieldbuscablesawayfromthemotorcable 7 Setthebusterminationforthefirstandthelastdeviceofthefieldbusline Werecommendthatthefirstdeviceonthefieldbus isthemasterdevice A Theterminationisactivated B Theterminationisdeactivated C TheterminationisactivatedwithaDIPswitch D Thebustermination Theresistanceis220Ω A Thefieldbuscables N800A ...

Page 76: ...helastdevice thereisnobustermination 5 4 INSTALLATION OF OPTION BOARDS CAUTION Donotinstall remove orreplaceoptionboardsonthedrivewhenthepowerison Doingthiscancausedamagetotheboards Installtheoptionboardsintotheoptionboardslotsofthedrive RefertoTable29 N800A ...

Page 77: ...V OPT B5 V OPT B9 V OPT BF V OPT BH V OPT BJ V OPT C4 V OPT E3 V OPT E5 V OPT E6 V OPT E7 V Description of the option board TheI Oexpanderboard TheThermistorrelayboard TheI Oexpanderboard TheRelayboard TheI Oexpanderboard TheI Oexpanderboard TheTemperaturemeasurementboard TheSafeTorqueOffboard TheLonWorksfieldbusboard TheProfibusDPV1fieldbusboard TheProfibusDPV1fieldbusboard withatypeDconnector Th...

Page 78: ...belonitsays dv dualvoltage Thisshowsthat theoptionboardiscompatiblewiththedrive NOTE Itisnotpossibletoinstalloptionboardsthatarenot compatiblewiththedrive 3 Togetaccesstotheoptionboardslots openthecoverofthe controlunit 5 CONTROLUNIT 72 A Theslotcoding N800A ...

Page 79: ...acapacityof1000 1200mAh Youcanuse forexample aPanasonicBR 1 2AAora VitzrocellSB AA02 2 Installthebatteryontheleftsideofthecontrolpanel SeeFig 24Thecomponentsofthecontrolunit Thebatterywilllastapproximately10years SeemoreaboutthefunctionsoftheRTCintheApplicationManual 5 6 GALVANIC ISOLATION BARRIERS Thecontrolconnectionsareisolatedfrommains TheGNDterminalsarepermanentlyconnectedtoI Oground Thedigit...

Page 80: ...5 CONTROLUNIT 74 Fig 30 Thegalvanicisolationbarriers A Thecontrolunit B Thepowerunit N800A ...

Page 81: ...nectionstoorfromtheACdrivewhenitisconnectedtomains Thereisadangerousvoltage WARNING Todoworkontheconnectionsofthedrive disconnectthedrivefrommains Wait5minutesbeforeyouopenthe coverofthedrive Thenuseameasuringdevicetomakesurethatthereisnovoltage Theconnectionsofthedrive arelive5minutesafteritisdisconnectedfrommains WARNING Beforeyoudoelectricalwork makesurethatthereisnovoltage WARNING Donottouchth...

Page 82: ...air MakesurethatthereisnocondensationontheinnersurfacesoftheACdrive Makesurethattherearenounwantedobjectsintheinstallationspace Beforeyouconnectthedrivetomains doacheckoftheinstallationandtheconditionofallthefusesandotherprotective devices 6 3 OPERATION OF THE MOTOR 6 3 1 CHECKS BEFORE STARTING THE MOTOR Beforeyoustartthemotor dothesechecks MakesurethatalltheSTARTandSTOPswitchesthatareconnectedtot...

Page 83: ...ethesameorhigherthanthemotornominal voltage butnothigherthan1000V 4 Theinsulationresistancemustbe 1MΩattheambienttemperatureof20 C 68 F 5 Obeytheinstructionsofthemotormanufacturer 6 5 INSTALLATIONINANITSYSTEM Ifyourmainsisimpedance grounded IT theACdrivemusthavetheEMCprotectionlevelC4 IfyourdrivehastheEMCpro tectionlevelC2 itisnecessarytochangeittoC4 Todothis removetheEMCjumpers WARNING Do not mak...

Page 84: ...6 COMMISSIONINGANDADDITIONALINSTRUCTIONS 78 3 FindtheEMCjumpersthatconnecttheRFIfilterstoground N800A ...

Page 85: ...ound removetheEMCjumpers 5 Afterthechange write TheEMClevelwaschanged andthedateonthe productchanged label Ifthelabelisnotattachedatthistime attachiton thedrivenearthenameplate 6 5 2 FRAMES MR7 AND MR8 ChangetheEMCprotectionoftheACdrivetolevelC4 1 OpenthecoveroftheACdrive N800A ...

Page 86: ...6 COMMISSIONINGANDADDITIONALINSTRUCTIONS 80 2 FindtheEMCbox TogetaccesstotheEMCjumper removethe coveroftheEMCbox 3 RemovetheEMCjumper AttachthecoveroftheEMCboxagain N800A ...

Page 87: ...arbetweentheconnectors R andU Toremovethebusbarfromtheframe removetheM4screw 5 InMR8 findthegroundingarmandpushitdown 6 Afterthechange write TheEMClevelwaschanged andthedate onthe productchanged label Ifthelabelisnotattachedatthistime attachitonthedrivenearthenameplate N800A ...

Page 88: ...rofthefan 3 InIP54 alsoremovethefan 4 Findtheplaceofthejumperbehindthefan 5 IfyouchangetheEMClevel write TheEMClevelwas changed andthedateonthe productchanged label Ifthe labelisnotattachedatthistime attachitonthedrivenear thenameplate HOWTOFINDTHEEMCJUMPERS2AND3 1 Removethecoveroftheextensionbox thetouch shield andtheI OplatewiththeI Ogrommet plate 2 Findthe2EMCjumpersontheEMCboard They arenotadj...

Page 89: ...ngtorquesoftheterminals Doacheckofthefilters Doacheckoftheinputandoutputterminalsandthe controlI Oterminals Makesurethatthecoolingfanoperatescorrectly Makesurethatthereisnocorrosionontheterminals thebusbarsorothersurfaces Doacheckofthedoorfilters ifyouhaveacabinet installation Cleantheheatsinkandthecoolingtunnel InIP54 changetheinternalfan Changethemainfan ReplacethebatteryoftheRTC Maintenance int...

Page 90: ...9 9 12 16 5 18 8 27 37 5 46 5 72 93 112 5 132 171 210 255 316 5 376 5 2 6 3 7 4 8 6 6 8 9 6 12 5 18 25 31 48 62 75 88 114 140 170 211 251 4 1 5 3 7 3 8 8 12 1 13 8 19 8 26 4 34 1 52 8 68 2 82 5 96 8 115 5 154 187 225 5 287 1 341 3 7 4 8 6 6 8 0 11 12 5 18 24 31 48 62 75 88 105 143 170 208 261 310 0003 0004 0007 0008 0011 0012 0018 0024 0031 0048 0062 0075 0088 0105 0140 0170 0205 0261 0310 MR4 MR5...

Page 91: ...ts in given ambient temperatures in Table 36 The technical data of the N800A AC drive are achievedonlywhentheswitchingfrequency thefactorydefault Ifyourprocessincludesacyclicalload forexampleifthereareliftsorwinches speaktothemanufacturertoget thedimensioninginformation N800A ...

Page 92: ...4 12 14 4 18 24 34 5 46 5 57 69 91 5 108 130 5 157 5 210 255 307 5 376 5 2 6 3 4 4 3 5 6 8 0 9 6 12 16 23 31 38 46 61 72 87 105 140 170 205 251 3 7 5 3 6 2 8 8 10 6 13 2 17 6 25 3 34 1 41 8 50 6 67 1 79 2 95 7 115 5 154 187 225 5 287 1 341 3 4 4 8 5 6 8 0 9 6 12 16 23 31 38 46 61 72 87 105 140 170 205 261 310 0003 0004 0005 0008 0009 0012 0016 0023 0031 0038 0046 0061 0072 0087 0105 0140 0170 0205...

Page 93: ...1 3 OVERLOAD CAPABILITY Thelowoverloadmeansthatif110 oftheratedcontinuouscurrent IL isrequiredfor1minuteevery10minutes theremaining 9minutesmustbeapproximately98 ofIL orless ThisistomakesurethattheoutputcurrentisnotmorethanIL duringthedutycycle Fig 31 LowoverloadinN800A The highoverload means that if 150 of the rated continuous current IH is required for 1 minute every 10 minutes the re maining9mi...

Page 94: ...mresistance Thepowerhandlingcapacitymustbesufficientfor theapplication Table33 Therecommendedbrakeresistortypesandthecalculatedresistanceofthedrive N800A Frame Duty cycle Resistance Ω Lightduty MR4 MR5 MR6 MR7 MR8 MR9 Heavyduty Lightduty Heavyduty Lightduty Heavyduty Lightduty Heavyduty Lightduty Heavyduty Lightduty Heavyduty 63 0 63 0 41 0 41 0 21 0 21 0 14 0 14 0 6 5 6 5 3 3 3 3 ...

Page 95: ...istorisratedfora3 secondfullpowerbrakingwitha7 secondrampto0 Fig 33 TheLDandHDpulses Fig 34 ThedutycyclesoftheLDandHDpulses Table34 Theminimumresistanceandthebrakepower mainsvoltage208 240V Whenyouuserecommendedresistortypes A Relativepower B Lightduty C Heavyduty N800A Mainsvoltage208 240V 50 60Hz 3 The minimum brake resistance Ω 30 0 20 0 10 0 5 5 3 0 1 4 Brakepower 405VDC kW 2 6 3 9 7 8 11 7 25...

Page 96: ...ndthebrakepower mainsvoltage380 500V Whenyouuserecommendedresistortypes N800A Mainsvoltage380 500V 50 60Hz 3 The minimum brake resistance Ω 63 0 41 0 21 0 14 0 6 5 3 3 Brakepower 845VDC kW 17 0 34 0 51 0 109 9 216 4 11 3 Frame MR4 MR5 MR6 MR7 MR8 MR9 ...

Page 97: ...est Method1 H2S hydrogen sulfide andSO2 sulfurdioxide Designedaccordingto IEC60721 3 3 unitinoperation class3C3 IP21 ULType1Models3C2 IEC60721 3 3 unitinoperation class3S2 Ambient operating tem perature Storage temperature Relative humidity Air quality chemical vapours mechanical particles 50 60Hz 5 10 Onceperminuteorless 6s MR4 MR6 8s MR7 MR9 0 Uin IL Ambienttemperaturemax 40 Coverload1 1xIL 1min...

Page 98: ...svoltage240V triplimit211VDC Mainsvoltage400V triplimit351VDC Mainsvoltage500V triplimit421VDC Earthfaultprotection Mainssupervision Motorphasesupervi sion Overcurrentprotection Unitovertemperature protection Motoroverloadprotection Motorstallprotection Motorunderloadprotection Short circuitprotectionof 24V and 10Vreferencevoltages Immunity Emissions Averagenoiselevel min max soundpressure levelin...

Page 99: ...ipple 100 mVrms max 250 mA Short circuit protected Groundforreferenceandcontrols connectedinternallyto frameearththrough1MΩ Positiveornegativelogic Ri min 5kΩ 0 5V 0 15 30V 1 Digitalinputscanbedisconnectedfromground 24V 10 maxvolt ripple 100mVrmsmax 250mA Short circuitprotected Positiveornegativelogic Ri min 5kΩ 0 5V 0 15 30V 1 Groundforreferenceandcontrols connectedinternallyto frameearththrough1...

Page 100: ...sterminationwithdipswitches SelectionofterminalfunctionswithDIPswitchesTermination resistance 220Ω Common A for DIN1 DIN6 Analogue signal output Analogue output common 24V auxiliary input voltage RS485 RS485 17 18 19 30 A B Terminal Standard I O board Signal Technical information Change overcontact SPDT relay 5 5mmisolationbetween channels Switchingcapacity 24VDC 8A 250VAC 8A 125VDC 0 4A Minimumsw...

Page 101: ......

Page 102: ...x 81 6 6261 5818 5th Floor East Quadrant The IL FS Financial Centre Plot No C 22 G Block Bandra kurla Complex Bandra E Mumbai 400 051 India Tel 91 22 2653 3424 Fax 91 22 2653 3429 2nd Floor The Plaza P O Box 21840 Riyadh 11485 Saudi Arabia Tel 966 1 462 2331 Fax 966 1 464 4696 205 Building 4 Emaar Square Sheikh Zayed Road Pobox 252458 Dubai UAE Tel 971 4 425 7995 Fax 971 4 425 7996 15th Floor Al S...

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