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6. HOW TO PERFORM PLANNED MAINTENANCE
VISUAL INSPECTION
First, perform a visual inspection of the lift truck
and its components. Walk around the truck and
take note of any obvious damage or maintenance
problems.
Check to be sure all capacity, safety, and warning
plates are attached and legible.
NAMEPLATES AND DECALS: Do not operate
a lift truck with damage or lost decals and
nameplates. Replace them immediately. They
contain important information.
Inspect the truck, before and after starting the
engine, for any sign of external leakage of fuel,
engine coolant, transmission fluid, etc..
Check for hydraulic oil leaks and loose fittings.
HYDRAULIC FLUID PRESSURE: Do not use
your hands to check for hydraulic leakage.
Fluid under pressure can penetrate your skin
and cause serious injury.
OVERHEAD GUARD
Be sure that the driver's overhead guard and any
safety devices are in place, undamaged, and
attached securely. Check the overhead guard for
damage. Be sure that it is properly positioned and
all mounting fasteners are in place and tight.
LOAD HANDLING COMPONENTS
Inspect the mast assembly, load backrest(LBR),
rails, carriage rollers, lift chains, and lift and tilt
cylinders. Look for obvious wear and maintenance
problems and damaged or missing parts. Check
for any loose parts or fittings. Check for leaks,
damaged or loose rollers, and rail wear(metal
flaking). Carefully check the lift chains for wear,
rust, corrosion, cracked or broken links, stretching
etc.. Check that the lift and carriage chains are
correctly adjusted to have equal tension. Check
that the lift chain anchor fasteners and locking
means are in place and tight. Inspect all lift line
hydraulic connections for leaks.
Mast and lift chains require special attention
and maintenance to remain in safe operating
condition. Refer to lift chain maintenance in
this section for additional information.
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