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Table 5.  Harnesses by Option 

Common to Truck

Side Console,

Figure 14A

Arm Rest,

Figure 16

Cab Underfloor,

Figure 15A

Steering Column,

Figure 15B

Tier IV

Frame, Figure 10

Tier III

Frame, Figure 11

Cab

Open Cab

Open Cab - Not Shown

Closed Cab

Closed Cab

Figure 13

Cab Lights

Figure 13

Rear Wiper Ex-

tension

Figure 14B

Wash Pumps

Figure 14C

Mast Work Lights

Mast Lights

Figure 12A

Mast Work Lights LH/RH

Not Shown

Mast Harness Fork Lift

Truck

Mast Fork Lift

Figure 12B

Front End

Figure 12C

Mast Harness Container

Handler

Mast Container Handler

Not Shown

Not  shown  in  a  3D-view  are  harnesses  that  are
merely  an  extension  cord  for  some  of  the  connec-
tors,  or  jumpers  that  connect  between  wires.  The
lay-out  of  these  harnesses  can  be  read  from  the
electrical schematic. For the actual location of these
harnesses,  read  the  code  of  the  mating  connector
from the electrical schematic and look up the figure
and item number from Connector Overview.

Connected with the frame harness are:

• Brake  temperature  harness:  Connects  to

CPS127 and CPS128.

• Powered  cab  tilt  harness:  Connects  to

CPS12.

• Front  drive  light  harness:  Connects  to

CPS60 and CPS61.

• Side & indicator lights harness: Connects to

CPS49 and CPS67.

• Rear lights harness: Connects to CPS68 and

CPS69.

Not shown on the figures for the frame harness are
the connectors for engine components such as sen-
sors, fan clutch, starter and grid heater relays.

Connected  with  the  mast  light  harness  is  the  RH
mast  work  light  extention,  which  connects  to  CPS
147. See Figure 12.

There are three different jumper options:

• Jumper  Power  Supply  by  Ignition,  provides

power supply for side, tail and hazard lights
when the ignition switch is turned to the ON
position.  See  schematic  location  [88,g].  This
harness  is  to  be  plugged  into  connector
CPS142, which connects pin A with pin B.

• Jumper  Power  Supply  by  Battery  directly,

provides  power  supply  from  the  batteries  to
the circuit for side, tail and hazard lights, al-
lowing to activate these lights irrespective of
the  ignition  switch  position.  See  schematic
location [87,g]. This harness is to be plugged
into connector CPS141, which connects pin B
with pin C.

• The strobe light jumper allows activation by

ignition by connecting a jumper between pin
number 2 and pin 3 of the strobe switch. See
schematic location [62,j].

Harness Interconnection

On the electrical schematic the interconnection be-
tween  two  harnesses  is  indicated  by  a  harness  di-
viding  line,  which  will  run  across  the  two  mating
harness connectors. See Figure 1, item 15.

Electrical Schematic and System Description

2200 SRM 1592

6

Summary of Contents for H360HD2

Page 1: ...Hyster J019 H300HD2 H330HD2 H360HD2 H360HD2 EC Forklift Service Repair Manual...

Page 2: ...TEM H8 0 12 0XM 6 H190 280HD2 K007 H13 0 14 0XM 6 H300 330HD2 J019 H16 0XM 6 H360HD2 J019 H10 0 12 0XM 12EC H360HD2 EC J019 H16XM 9 H16XM 12 H18XM 7 5 H18XM 9 H360 36HD H360 48HD A238 PART NO 4059559...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...ack Diodes 13 CAN Controller Area Network 13 Diagnostic 14 Troubleshooting 14 Instrument Panel 14 General Fault Finding 17 Preparation 17 Define the Problem Area 17 Identify Possible Causes of Malfunc...

Page 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Page 7: ...enoid which would be located in Transmission 1300SRM1456 The actual electrical schematic drawings are located in Diagrams SRM Electrical Schematic and System Description ELECTRICAL SCHEMATIC The elect...

Page 8: ...Truck 17 Front End CH Front End Container Handler Table 2 Electrical Schematic Index Tier IV Number Title Contents 1 Index 2 Main Power Battery Key Switch 3 Engine Engine controller and components 4...

Page 9: ...schematic has an identification number that is also printed on the insulation of the wires The wire identification numbers consist of a func tion ID number and when needed a suffix letter The function...

Page 10: ...Figure 1 Schematic Example Electrical Schematic and System Description 2200 SRM 1592 4...

Page 11: ...ntification number and pin numbers it connects to The actual location of a connector code can be looked up in Connector Overview Electrical Wire Colors In addition to the function ID numbers on the el...

Page 12: ...and CPS67 Rear lights harness Connects to CPS68 and CPS69 Not shown on the figures for the frame harness are the connectors for engine components such as sen sors fan clutch starter and grid heater r...

Page 13: ...s through the connector listing A connector is not shown on the schematic if the connector is an integral part of a component or if it does not have a minimum length of wire harness between the compon...

Page 14: ...strument panel The four fuse panels contain the fuses that protect all other electrical circuits On the inside of this cover a label is fitted that shows the location of the fuses in the four fuse pan...

Page 15: ...B 3 Starter Relay TS11 38 B 4 Starter Relay TS10 TS26 38 B 5 Fuse Alternator 100 A TS16 37 A 6 Fuse Grid Heater 125 A TS32 33 E 32 E 7 Grid Heater Relay TS12 33 G 32 G 8 Grid Heater Relay TS20 33 G 3...

Page 16: ...ion Fuse Tier III Tier IV 5A PARKING BRAKE SOLE NOID F8 103 A 112 A 10A INSTRUMEN TATION F9 100 B 109 B FUSE PANEL 2 Value Description Fuse Tier III Tier IV 5A OPS SWITCH F10 118 E 127 E 30A FLOOD LIG...

Page 17: ...N F26 15A SEAT SUS PENSION COMPRESSOR F27 102 F 111 F 20A HEATER AC VENTILATION FAN F28 152 F 161 F 15A AC FAN 1 F29 159 H 168 H FUSE PANEL 4 Value Description Fuse Tier III Tier IV 15A AC FAN 2 F30 1...

Page 18: ...1 Flood Lights CPS62 55 I 64 I 2 Main Lights CPS62 56 I 64 I 3 Start Inhibit CPS13 29 C 29 C 4 Neutral CPS13 29 B 29 B 5 Hydraulic Con troller CPS36 27 H 26 H 6 Reverse Lights Alarm CPS36 62 I 71 J 7...

Page 19: ...troller does not func tion Communication occurs through sending and receiv ing signals Each signal contains amongst others a code for the type of message eg coolant tempera ture the message itself 83...

Page 20: ...AK cable and the instrument cluster contain a controller that makes these codes visible on a lap top computer respec tively on the hour meter display The explanation of these codes is shown on the dif...

Page 21: ...Figure 8 Tier III Instrument Panel Figure 9 Tier IV Instrument Panel 2200 SRM 1592 Electrical Schematic and System Description 15...

Page 22: ...Pressure Warning Light 13 13 14 Parking Brake Warning Light 7 7 15 Voltmeter Gauge See NOTE 2 1 1 16 Fuel Level Gauge 24 24 17 Engine Oil Pressure Gauge See NOTE 2 23 23 18 Seat Belt Warning Light 2...

Page 23: ...e 1 Prioritize each of the listed possible faults 2 Perform a Fuse Check a Wiring Check and a Component Check for each of the listed faults Fuse Check Determine which fuse protects the component in th...

Page 24: ...CM Signals 38J 40 F 39 I Figure 10 and Figure 11 Frame CPS03 Engine ECM Power 39 J Figure 10 and Figure 11 Frame CPS04 Throttle Pedal 36 I 37 I Figure 10 and Figure 11 Frame CPS05 CAN Termination Resi...

Page 25: ...4 Side Console CPS117 Side console AC 162 C 153 C Figure 14 Side Console CPS118 Twist locks 130 G 132 G 122 G 123 G Figure 16 Armrest CPS119 Hydraulic Stop 131 I 122 I 123 I Figure 16 Armrest CPS12 Fr...

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