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ELECTRICAL CONNECTORS

Connector Types

Connector types are identified by letter codes. Mul-

tiple  pin  or  socket  connectors  have  a  three  letter
code.  Terminators,  that  are  not  isolated  when  de-
tached,  have  a  two  letter  code.  The  explanation  of
the letter codes is shown in Table 6.

Table 6.  Connector Types 

Letter

Code

Explanation

CRP

Connector Receptacle Pin

CRS

Connector Receptacle Socket

CPP

Connector Plug Pin

CPS

Connector Plug Socket

TS

Terminal Socket

TP

Terminal Pin

Connector Identification

Each connector is identified by the letter code of the
connector type and a unique identification number.
Eg CRP07.

Connectors have the same identification number if
they  interconnect  between  two  wire  harnesses.  Eg
CRP07 interconnects with CPS07.

On  the  schematic  a  connector  may  be  represented
complete  with  all  wires  it  normally  contains,  or
partial, showing the few wires that are relevant for
the particular page of the schematic.

A  completely  represented  connector  shows  two
rounded corners, as shown on Figure 1, item 11.

A  partially  represented  connector  has  one  curled
corner, as shown on Figure 1, item 12.

As  the wires  in  a  connector will relate to different
functions,  portions  of  a  connector  can  be  divided
over  several  schematic  pages  according  the  differ-

ent electrical function of the wires. In general there
is no relation between a connector and a schematic
location. The only possibility to look up a schematic
location is through the connector listing.

A  connector  is  not  shown  on  the  schematic  if  the
connector is an integral part of a component or if it
does  not  have  a  minimum  length  of  wire  harness
between the component and the connector. In these
cases  the  schematic  just  shows  the  wire  harness
connector.

Connector Pin Numbers

On the schematic the pin numbers are indicated by
a  number  or  letter  inside  the  connector  symbol,
with  the  relevant  wire  ending  at  the  relevant  pin
number.

On  the  connector  itself  pin  numbers  are  shown  in
relief,  but  can  be  as  small  as  1  mm  high.  To  read
the  numbers,  clean  the  housing  and  provide  suffi-

cient lighting.

Pin numbers can be located on the inside of the con-
nector  next  to  the  pin,  on  the  backside  of  the  con-
nector next to the wires, or on the connector hous-
ing.

Connector Description

For  orientation  purposes  each  connector  has  been
provided with a description, which is shown in the
connector  overview  in  Table  11,  and  in  the  legend
for the wire harnesses. The description matches the
component it is attached with.

For  connectors  between  harnesses  the  description
is a combination of the two harness names. For in-
stance  CPS139:  Frame-Mast.  The  first  part  of  the
description indicates the wire harness that the con-
nector is part of, the second part indicates the wire
harness  that  the  connector  connects  with.  An  ex-
ception  is  the  interconnection  between  frame  and
side  console  harness,  which  is  through  three  con-
nectors.  To  avoid  having  three  identical  descrip-
tions, the descriptions Cab Signals, Cab Power and
Aux Signals have been assigned.

2200 SRM 1592

Electrical Schematic and System Description

7

Summary of Contents for H360HD2

Page 1: ...Hyster J019 H300HD2 H330HD2 H360HD2 H360HD2 EC Forklift Service Repair Manual...

Page 2: ...TEM H8 0 12 0XM 6 H190 280HD2 K007 H13 0 14 0XM 6 H300 330HD2 J019 H16 0XM 6 H360HD2 J019 H10 0 12 0XM 12EC H360HD2 EC J019 H16XM 9 H16XM 12 H18XM 7 5 H18XM 9 H360 36HD H360 48HD A238 PART NO 4059559...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...ack Diodes 13 CAN Controller Area Network 13 Diagnostic 14 Troubleshooting 14 Instrument Panel 14 General Fault Finding 17 Preparation 17 Define the Problem Area 17 Identify Possible Causes of Malfunc...

Page 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Page 7: ...enoid which would be located in Transmission 1300SRM1456 The actual electrical schematic drawings are located in Diagrams SRM Electrical Schematic and System Description ELECTRICAL SCHEMATIC The elect...

Page 8: ...Truck 17 Front End CH Front End Container Handler Table 2 Electrical Schematic Index Tier IV Number Title Contents 1 Index 2 Main Power Battery Key Switch 3 Engine Engine controller and components 4...

Page 9: ...schematic has an identification number that is also printed on the insulation of the wires The wire identification numbers consist of a func tion ID number and when needed a suffix letter The function...

Page 10: ...Figure 1 Schematic Example Electrical Schematic and System Description 2200 SRM 1592 4...

Page 11: ...ntification number and pin numbers it connects to The actual location of a connector code can be looked up in Connector Overview Electrical Wire Colors In addition to the function ID numbers on the el...

Page 12: ...and CPS67 Rear lights harness Connects to CPS68 and CPS69 Not shown on the figures for the frame harness are the connectors for engine components such as sen sors fan clutch starter and grid heater r...

Page 13: ...s through the connector listing A connector is not shown on the schematic if the connector is an integral part of a component or if it does not have a minimum length of wire harness between the compon...

Page 14: ...strument panel The four fuse panels contain the fuses that protect all other electrical circuits On the inside of this cover a label is fitted that shows the location of the fuses in the four fuse pan...

Page 15: ...B 3 Starter Relay TS11 38 B 4 Starter Relay TS10 TS26 38 B 5 Fuse Alternator 100 A TS16 37 A 6 Fuse Grid Heater 125 A TS32 33 E 32 E 7 Grid Heater Relay TS12 33 G 32 G 8 Grid Heater Relay TS20 33 G 3...

Page 16: ...ion Fuse Tier III Tier IV 5A PARKING BRAKE SOLE NOID F8 103 A 112 A 10A INSTRUMEN TATION F9 100 B 109 B FUSE PANEL 2 Value Description Fuse Tier III Tier IV 5A OPS SWITCH F10 118 E 127 E 30A FLOOD LIG...

Page 17: ...N F26 15A SEAT SUS PENSION COMPRESSOR F27 102 F 111 F 20A HEATER AC VENTILATION FAN F28 152 F 161 F 15A AC FAN 1 F29 159 H 168 H FUSE PANEL 4 Value Description Fuse Tier III Tier IV 15A AC FAN 2 F30 1...

Page 18: ...1 Flood Lights CPS62 55 I 64 I 2 Main Lights CPS62 56 I 64 I 3 Start Inhibit CPS13 29 C 29 C 4 Neutral CPS13 29 B 29 B 5 Hydraulic Con troller CPS36 27 H 26 H 6 Reverse Lights Alarm CPS36 62 I 71 J 7...

Page 19: ...troller does not func tion Communication occurs through sending and receiv ing signals Each signal contains amongst others a code for the type of message eg coolant tempera ture the message itself 83...

Page 20: ...AK cable and the instrument cluster contain a controller that makes these codes visible on a lap top computer respec tively on the hour meter display The explanation of these codes is shown on the dif...

Page 21: ...Figure 8 Tier III Instrument Panel Figure 9 Tier IV Instrument Panel 2200 SRM 1592 Electrical Schematic and System Description 15...

Page 22: ...Pressure Warning Light 13 13 14 Parking Brake Warning Light 7 7 15 Voltmeter Gauge See NOTE 2 1 1 16 Fuel Level Gauge 24 24 17 Engine Oil Pressure Gauge See NOTE 2 23 23 18 Seat Belt Warning Light 2...

Page 23: ...e 1 Prioritize each of the listed possible faults 2 Perform a Fuse Check a Wiring Check and a Component Check for each of the listed faults Fuse Check Determine which fuse protects the component in th...

Page 24: ...CM Signals 38J 40 F 39 I Figure 10 and Figure 11 Frame CPS03 Engine ECM Power 39 J Figure 10 and Figure 11 Frame CPS04 Throttle Pedal 36 I 37 I Figure 10 and Figure 11 Frame CPS05 CAN Termination Resi...

Page 25: ...4 Side Console CPS117 Side console AC 162 C 153 C Figure 14 Side Console CPS118 Twist locks 130 G 132 G 122 G 123 G Figure 16 Armrest CPS119 Hydraulic Stop 131 I 122 I 123 I Figure 16 Armrest CPS12 Fr...

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