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Legend for Figure 1

1. ROW LETTER - A

2. COLUMN NUMBER - 30

3. WIRE HARNESS NAME - SIDE CONSOLE

4. WIRE HARNESS NAME - FRAME

5. WIRE CONTINUATION LOCATION- [20, E]

6. MEGA FUSE - 100 AMP

7. WIRE NUMBER AND COLOR - 761-F-WHITE

8. RELAY - STARTER

9. SHEET NAME - ENGINE

10. SPLICE - S761A

11. DIODE BLOCK

12. CONNECTOR - CPS07

13. CONNECTOR - CRP07

14. FUSE - 5 AMP

15. HARNESS DIVIDING LINE

Wires  with  the  same  number  are  interconnected
through splices and connectors, and therefore have
the same electrical function.

When  a  circuit  is  spliced  into  several  wires,  or
when  a  wire  passes  a  connector,  then  each  wire
number  receives  the  next  unique  suffix  letter.  An
example is 42-a, 42-b.

To  simplify  the  schematic,  sometimes  the  identifi-
cation  has  been  omitted  for  a  spliced  function.  It
may concern an intersection between a switch and
a  splice,  or  a  right-hand  component  operating  si-
multaneously with a left hand component.

There  is  a  wire  number  overview  in  the  Diagrams
SRM. In this overview each wire is listed with the
wire  harness  it  is  part  of,  and  with  the  connector
identification number and pin numbers it connects
to.  The  actual  location  of  a  connector  code  can  be
looked up in Connector Overview.

Electrical Wire Colors

In addition to the function ID numbers on the elec-
trical wires, different wire isolation colors are used
to identify the circuit levels. See Table 4.

Wire Harnesses

Wires  are  bound  together  in  wire  harnesses  to  se-
cure against the adverse effects of vibration, abra-
sion  and  moisture.  The  description  of  wire  har-
nesses follows from its location in the truck or from
the functions it connects with.

Table  5  provides  an  overview  of  the  different  har-
nesses that belong to the different truck options.

Figure  10  through  Figure  16  show  a  3D-view  of
most  of  the  wire  harnesses  with  their  terminals
and connectors. The legends for these figures men-
tion  the  connector  codes  and  connector  description
for  verification.  See  also  Wire  Harness  Identifica-
tion and Connector Location.

Table 4.  Electrical Wire Colors 

Wire Color

Circuit Level

Red

Battery Level Power

Circuits

Black

Heavy Current Grounds

Green

Signal Grounds

Pink

12 Volt

Orange

5 Volt Supply

White

Other Circuits

Yellow (Twisted Pair)

CAN Hi

Green (Twisted Pair)

CAN Lo

2200 SRM 1592

Electrical Schematic and System Description

5

Summary of Contents for H360HD2

Page 1: ...Hyster J019 H300HD2 H330HD2 H360HD2 H360HD2 EC Forklift Service Repair Manual...

Page 2: ...TEM H8 0 12 0XM 6 H190 280HD2 K007 H13 0 14 0XM 6 H300 330HD2 J019 H16 0XM 6 H360HD2 J019 H10 0 12 0XM 12EC H360HD2 EC J019 H16XM 9 H16XM 12 H18XM 7 5 H18XM 9 H360 36HD H360 48HD A238 PART NO 4059559...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...ack Diodes 13 CAN Controller Area Network 13 Diagnostic 14 Troubleshooting 14 Instrument Panel 14 General Fault Finding 17 Preparation 17 Define the Problem Area 17 Identify Possible Causes of Malfunc...

Page 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Page 7: ...enoid which would be located in Transmission 1300SRM1456 The actual electrical schematic drawings are located in Diagrams SRM Electrical Schematic and System Description ELECTRICAL SCHEMATIC The elect...

Page 8: ...Truck 17 Front End CH Front End Container Handler Table 2 Electrical Schematic Index Tier IV Number Title Contents 1 Index 2 Main Power Battery Key Switch 3 Engine Engine controller and components 4...

Page 9: ...schematic has an identification number that is also printed on the insulation of the wires The wire identification numbers consist of a func tion ID number and when needed a suffix letter The function...

Page 10: ...Figure 1 Schematic Example Electrical Schematic and System Description 2200 SRM 1592 4...

Page 11: ...ntification number and pin numbers it connects to The actual location of a connector code can be looked up in Connector Overview Electrical Wire Colors In addition to the function ID numbers on the el...

Page 12: ...and CPS67 Rear lights harness Connects to CPS68 and CPS69 Not shown on the figures for the frame harness are the connectors for engine components such as sen sors fan clutch starter and grid heater r...

Page 13: ...s through the connector listing A connector is not shown on the schematic if the connector is an integral part of a component or if it does not have a minimum length of wire harness between the compon...

Page 14: ...strument panel The four fuse panels contain the fuses that protect all other electrical circuits On the inside of this cover a label is fitted that shows the location of the fuses in the four fuse pan...

Page 15: ...B 3 Starter Relay TS11 38 B 4 Starter Relay TS10 TS26 38 B 5 Fuse Alternator 100 A TS16 37 A 6 Fuse Grid Heater 125 A TS32 33 E 32 E 7 Grid Heater Relay TS12 33 G 32 G 8 Grid Heater Relay TS20 33 G 3...

Page 16: ...ion Fuse Tier III Tier IV 5A PARKING BRAKE SOLE NOID F8 103 A 112 A 10A INSTRUMEN TATION F9 100 B 109 B FUSE PANEL 2 Value Description Fuse Tier III Tier IV 5A OPS SWITCH F10 118 E 127 E 30A FLOOD LIG...

Page 17: ...N F26 15A SEAT SUS PENSION COMPRESSOR F27 102 F 111 F 20A HEATER AC VENTILATION FAN F28 152 F 161 F 15A AC FAN 1 F29 159 H 168 H FUSE PANEL 4 Value Description Fuse Tier III Tier IV 15A AC FAN 2 F30 1...

Page 18: ...1 Flood Lights CPS62 55 I 64 I 2 Main Lights CPS62 56 I 64 I 3 Start Inhibit CPS13 29 C 29 C 4 Neutral CPS13 29 B 29 B 5 Hydraulic Con troller CPS36 27 H 26 H 6 Reverse Lights Alarm CPS36 62 I 71 J 7...

Page 19: ...troller does not func tion Communication occurs through sending and receiv ing signals Each signal contains amongst others a code for the type of message eg coolant tempera ture the message itself 83...

Page 20: ...AK cable and the instrument cluster contain a controller that makes these codes visible on a lap top computer respec tively on the hour meter display The explanation of these codes is shown on the dif...

Page 21: ...Figure 8 Tier III Instrument Panel Figure 9 Tier IV Instrument Panel 2200 SRM 1592 Electrical Schematic and System Description 15...

Page 22: ...Pressure Warning Light 13 13 14 Parking Brake Warning Light 7 7 15 Voltmeter Gauge See NOTE 2 1 1 16 Fuel Level Gauge 24 24 17 Engine Oil Pressure Gauge See NOTE 2 23 23 18 Seat Belt Warning Light 2...

Page 23: ...e 1 Prioritize each of the listed possible faults 2 Perform a Fuse Check a Wiring Check and a Component Check for each of the listed faults Fuse Check Determine which fuse protects the component in th...

Page 24: ...CM Signals 38J 40 F 39 I Figure 10 and Figure 11 Frame CPS03 Engine ECM Power 39 J Figure 10 and Figure 11 Frame CPS04 Throttle Pedal 36 I 37 I Figure 10 and Figure 11 Frame CPS05 CAN Termination Resi...

Page 25: ...4 Side Console CPS117 Side console AC 162 C 153 C Figure 14 Side Console CPS118 Twist locks 130 G 132 G 122 G 123 G Figure 16 Armrest CPS119 Hydraulic Stop 131 I 122 I 123 I Figure 16 Armrest CPS12 Fr...

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