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SCHEMATIC LOCATION NUMBER

The  schematic  is  divided  into  rows  with  a  letter
from A to J and into columns numbered 0 to 9 for
each sheet. See Figure 1.

The  column  numbering  consists  of  the  sheet  num-
ber plus the column number. For example, column
57 is the 7th column on sheet 5.

The  schematic  location  number  is  the  combination
of  a  row  letter  and  column  number,  which  allows
quick identification of a point on the schematic. For
example, [57, A] is the 7th column on sheet 5, row
A.

ELECTRICAL COMPONENTS

Electrical  components  are  indicated  by  a  symbol
and  a  description  that  are  placed  close  to  each
other  on  the  schematic.  An  example  is  the  starter
relay on [38,C]. See Figure 1.

ELECTRICAL WIRES

Each electrical wire is indicated by a solid line and
has  been  identified  with  an  identification  number
and  a  color  indication  of  the  wire  insulation.  If  a
wire  continues  on  a  different  sheet,  then  the  solid
line  ends  with  an  arrow  and  receives  in  addition
the schematic location number where this wire con-
tinues.

Wire Identification Number

Each electrical wire in the electrical schematic has
an identification number that is also printed on the
insulation of the wires.

The  wire  identification  numbers  consist  of  a  func-
tion ID number and when needed a suffix letter.

The  function  ID  numbers  are  numbered  from  1
through  999.  Specific  ranges  of  numbers  are  as-
signed for different function ID groups. See Table 3.

Table 3.  Function ID Numbers 

Function Group

Number

Range

Grounds

101 - 149

Current sense ground

150 - 199

Switched B+

200 - 239

Fused B+

240 - 249

Regulated power 5V

250 - 279

Regulated power 12V

280 - 299

Analog inputs - hydraulics/mast

300 - 319

Analog inputs - chassis

320 - 339

Analog inputs - powertrain

340 - 399

Analog inputs - CAB/OHG

400 - 419

Additional analog inputs

420 - 499

Digital inputs - hydraulics/mast

500 - 509

Digital inputs - chassis

510 - 539

Digital inputs - powertrain

540 - 559

Digital inputs - CAB/OHG

560 - 569

Encoder inputs

570 - 599

Additional digital inputs

600 - 699

Digital outputs - hydraulics/mast

700 - 719

Digital outputs - chassis

720 - 749

Digital outputs - powertrain

750 - 779

Digital outputs - CAB/OHG

780 - 799

PWM outputs - hydraulics/mast

800 - 829

PWM outputs - chassis

830 - 839

PWM outputs - powertrain

840 - 889

PWM outputs - CAB/OHG

890 - 899

Communication (eg., CAN)

900 - 909

Non-standard functions

910 - 999

2200 SRM 1592

Electrical Schematic and System Description

3

Summary of Contents for H360HD2

Page 1: ...Hyster J019 H300HD2 H330HD2 H360HD2 H360HD2 EC Forklift Service Repair Manual...

Page 2: ...TEM H8 0 12 0XM 6 H190 280HD2 K007 H13 0 14 0XM 6 H300 330HD2 J019 H16 0XM 6 H360HD2 J019 H10 0 12 0XM 12EC H360HD2 EC J019 H16XM 9 H16XM 12 H18XM 7 5 H18XM 9 H360 36HD H360 48HD A238 PART NO 4059559...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...ack Diodes 13 CAN Controller Area Network 13 Diagnostic 14 Troubleshooting 14 Instrument Panel 14 General Fault Finding 17 Preparation 17 Define the Problem Area 17 Identify Possible Causes of Malfunc...

Page 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Page 7: ...enoid which would be located in Transmission 1300SRM1456 The actual electrical schematic drawings are located in Diagrams SRM Electrical Schematic and System Description ELECTRICAL SCHEMATIC The elect...

Page 8: ...Truck 17 Front End CH Front End Container Handler Table 2 Electrical Schematic Index Tier IV Number Title Contents 1 Index 2 Main Power Battery Key Switch 3 Engine Engine controller and components 4...

Page 9: ...schematic has an identification number that is also printed on the insulation of the wires The wire identification numbers consist of a func tion ID number and when needed a suffix letter The function...

Page 10: ...Figure 1 Schematic Example Electrical Schematic and System Description 2200 SRM 1592 4...

Page 11: ...ntification number and pin numbers it connects to The actual location of a connector code can be looked up in Connector Overview Electrical Wire Colors In addition to the function ID numbers on the el...

Page 12: ...and CPS67 Rear lights harness Connects to CPS68 and CPS69 Not shown on the figures for the frame harness are the connectors for engine components such as sen sors fan clutch starter and grid heater r...

Page 13: ...s through the connector listing A connector is not shown on the schematic if the connector is an integral part of a component or if it does not have a minimum length of wire harness between the compon...

Page 14: ...strument panel The four fuse panels contain the fuses that protect all other electrical circuits On the inside of this cover a label is fitted that shows the location of the fuses in the four fuse pan...

Page 15: ...B 3 Starter Relay TS11 38 B 4 Starter Relay TS10 TS26 38 B 5 Fuse Alternator 100 A TS16 37 A 6 Fuse Grid Heater 125 A TS32 33 E 32 E 7 Grid Heater Relay TS12 33 G 32 G 8 Grid Heater Relay TS20 33 G 3...

Page 16: ...ion Fuse Tier III Tier IV 5A PARKING BRAKE SOLE NOID F8 103 A 112 A 10A INSTRUMEN TATION F9 100 B 109 B FUSE PANEL 2 Value Description Fuse Tier III Tier IV 5A OPS SWITCH F10 118 E 127 E 30A FLOOD LIG...

Page 17: ...N F26 15A SEAT SUS PENSION COMPRESSOR F27 102 F 111 F 20A HEATER AC VENTILATION FAN F28 152 F 161 F 15A AC FAN 1 F29 159 H 168 H FUSE PANEL 4 Value Description Fuse Tier III Tier IV 15A AC FAN 2 F30 1...

Page 18: ...1 Flood Lights CPS62 55 I 64 I 2 Main Lights CPS62 56 I 64 I 3 Start Inhibit CPS13 29 C 29 C 4 Neutral CPS13 29 B 29 B 5 Hydraulic Con troller CPS36 27 H 26 H 6 Reverse Lights Alarm CPS36 62 I 71 J 7...

Page 19: ...troller does not func tion Communication occurs through sending and receiv ing signals Each signal contains amongst others a code for the type of message eg coolant tempera ture the message itself 83...

Page 20: ...AK cable and the instrument cluster contain a controller that makes these codes visible on a lap top computer respec tively on the hour meter display The explanation of these codes is shown on the dif...

Page 21: ...Figure 8 Tier III Instrument Panel Figure 9 Tier IV Instrument Panel 2200 SRM 1592 Electrical Schematic and System Description 15...

Page 22: ...Pressure Warning Light 13 13 14 Parking Brake Warning Light 7 7 15 Voltmeter Gauge See NOTE 2 1 1 16 Fuel Level Gauge 24 24 17 Engine Oil Pressure Gauge See NOTE 2 23 23 18 Seat Belt Warning Light 2...

Page 23: ...e 1 Prioritize each of the listed possible faults 2 Perform a Fuse Check a Wiring Check and a Component Check for each of the listed faults Fuse Check Determine which fuse protects the component in th...

Page 24: ...CM Signals 38J 40 F 39 I Figure 10 and Figure 11 Frame CPS03 Engine ECM Power 39 J Figure 10 and Figure 11 Frame CPS04 Throttle Pedal 36 I 37 I Figure 10 and Figure 11 Frame CPS05 CAN Termination Resi...

Page 25: ...4 Side Console CPS117 Side console AC 162 C 153 C Figure 14 Side Console CPS118 Twist locks 130 G 132 G 122 G 123 G Figure 16 Armrest CPS119 Hydraulic Stop 131 I 122 I 123 I Figure 16 Armrest CPS12 Fr...

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