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Diagnostic

Interconnection between the controllers is schemat-
ically  shown  in  Figure  6.  The  controllers  are  con-
nected  through  data  inverse  wire  number  900
(green) and data wire number 901 (yellow) that are
twisted  together.  The  purpose  of  twisting  is  to  re-
duce  sensitivity  to  electromagnetic  interference.
For  the  same  purpose  there  are  termination  resis-
tors at the extreme ends of the string of controllers.
The system will not function if both 120 Ohm resis-
tors are faulty or disconnected.

The ZF transmission controller has an end resistor
included in the controller unit.

The  sensors  that  relate  to  the  different  controllers
are  primarily  shown  on  sheet  9  of  the  electrical
schematic. Sensors for the transmission are shown
on sheet 4.

The optional electronic climate control has an inde-

pendent control system that does not communicate
through can bus wires 900 and 901.

Figure 6. CAN Bus Circuit

Troubleshooting

Most controllers have a memory that retains codes
for  situations  that  occurred  within  their  own  con-
trolled circuit. Also faults in the controller itself are
stored as fault codes. Both the IFAK cable and the
instrument cluster contain a controller that makes
these  codes  visible  on  a  lap  top  computer,  respec-
tively  on  the  hour  meter  display.  The  explanation
of  these  codes  is  shown  on  the  different  fault  code
tables  for  engine,  transmission,  hydraulic  system
and Electronic Climate Control.

The  can  bus  connection  itself  can  be  verified  by
checking  continuity  of  the  data  inverse  wires  900
(green)  and  the  data  wires  901  (yellow),  and  by
checking  the  120  Ohm  resistance  value  of  the  ter-
mination  resistor.  For  schematic  and  actual  loca-
tion see Table 11.

Diagnostics  of  a  faulty  CAN  bus  systems  requires
thorough  knowledge  and  specific  software.  As  con-
trollers cannot be repaired there is no other option
than to replace a controller if it is found to be defec-
tive.

Instrument Panel

The lights and instruments that are shaded in Fig-
ure 7 
and Figure 8 are controlled by CAN bus sig-
nals.  The  legend  also  shows  the  related  pin  num-
bers  of  connector  CPS94.  To  test  functionality  of
the  individual  warning  lights,  switch  the  ignition
from OFF to ON. All lights should light up for one

second.

As there are no serviceable components, the entire
instrument  panel  must  be  replaced  if  found  defec-
tive.

1. CENTRAL WARNING LIGHT

Figure 7. Instrument Panel

Electrical Schematic and System Description

2200 SRM 1592

14

Summary of Contents for H360HD2

Page 1: ...Hyster J019 H300HD2 H330HD2 H360HD2 H360HD2 EC Forklift Service Repair Manual...

Page 2: ...TEM H8 0 12 0XM 6 H190 280HD2 K007 H13 0 14 0XM 6 H300 330HD2 J019 H16 0XM 6 H360HD2 J019 H10 0 12 0XM 12EC H360HD2 EC J019 H16XM 9 H16XM 12 H18XM 7 5 H18XM 9 H360 36HD H360 48HD A238 PART NO 4059559...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...ack Diodes 13 CAN Controller Area Network 13 Diagnostic 14 Troubleshooting 14 Instrument Panel 14 General Fault Finding 17 Preparation 17 Define the Problem Area 17 Identify Possible Causes of Malfunc...

Page 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Page 7: ...enoid which would be located in Transmission 1300SRM1456 The actual electrical schematic drawings are located in Diagrams SRM Electrical Schematic and System Description ELECTRICAL SCHEMATIC The elect...

Page 8: ...Truck 17 Front End CH Front End Container Handler Table 2 Electrical Schematic Index Tier IV Number Title Contents 1 Index 2 Main Power Battery Key Switch 3 Engine Engine controller and components 4...

Page 9: ...schematic has an identification number that is also printed on the insulation of the wires The wire identification numbers consist of a func tion ID number and when needed a suffix letter The function...

Page 10: ...Figure 1 Schematic Example Electrical Schematic and System Description 2200 SRM 1592 4...

Page 11: ...ntification number and pin numbers it connects to The actual location of a connector code can be looked up in Connector Overview Electrical Wire Colors In addition to the function ID numbers on the el...

Page 12: ...and CPS67 Rear lights harness Connects to CPS68 and CPS69 Not shown on the figures for the frame harness are the connectors for engine components such as sen sors fan clutch starter and grid heater r...

Page 13: ...s through the connector listing A connector is not shown on the schematic if the connector is an integral part of a component or if it does not have a minimum length of wire harness between the compon...

Page 14: ...strument panel The four fuse panels contain the fuses that protect all other electrical circuits On the inside of this cover a label is fitted that shows the location of the fuses in the four fuse pan...

Page 15: ...B 3 Starter Relay TS11 38 B 4 Starter Relay TS10 TS26 38 B 5 Fuse Alternator 100 A TS16 37 A 6 Fuse Grid Heater 125 A TS32 33 E 32 E 7 Grid Heater Relay TS12 33 G 32 G 8 Grid Heater Relay TS20 33 G 3...

Page 16: ...ion Fuse Tier III Tier IV 5A PARKING BRAKE SOLE NOID F8 103 A 112 A 10A INSTRUMEN TATION F9 100 B 109 B FUSE PANEL 2 Value Description Fuse Tier III Tier IV 5A OPS SWITCH F10 118 E 127 E 30A FLOOD LIG...

Page 17: ...N F26 15A SEAT SUS PENSION COMPRESSOR F27 102 F 111 F 20A HEATER AC VENTILATION FAN F28 152 F 161 F 15A AC FAN 1 F29 159 H 168 H FUSE PANEL 4 Value Description Fuse Tier III Tier IV 15A AC FAN 2 F30 1...

Page 18: ...1 Flood Lights CPS62 55 I 64 I 2 Main Lights CPS62 56 I 64 I 3 Start Inhibit CPS13 29 C 29 C 4 Neutral CPS13 29 B 29 B 5 Hydraulic Con troller CPS36 27 H 26 H 6 Reverse Lights Alarm CPS36 62 I 71 J 7...

Page 19: ...troller does not func tion Communication occurs through sending and receiv ing signals Each signal contains amongst others a code for the type of message eg coolant tempera ture the message itself 83...

Page 20: ...AK cable and the instrument cluster contain a controller that makes these codes visible on a lap top computer respec tively on the hour meter display The explanation of these codes is shown on the dif...

Page 21: ...Figure 8 Tier III Instrument Panel Figure 9 Tier IV Instrument Panel 2200 SRM 1592 Electrical Schematic and System Description 15...

Page 22: ...Pressure Warning Light 13 13 14 Parking Brake Warning Light 7 7 15 Voltmeter Gauge See NOTE 2 1 1 16 Fuel Level Gauge 24 24 17 Engine Oil Pressure Gauge See NOTE 2 23 23 18 Seat Belt Warning Light 2...

Page 23: ...e 1 Prioritize each of the listed possible faults 2 Perform a Fuse Check a Wiring Check and a Component Check for each of the listed faults Fuse Check Determine which fuse protects the component in th...

Page 24: ...CM Signals 38J 40 F 39 I Figure 10 and Figure 11 Frame CPS03 Engine ECM Power 39 J Figure 10 and Figure 11 Frame CPS04 Throttle Pedal 36 I 37 I Figure 10 and Figure 11 Frame CPS05 CAN Termination Resi...

Page 25: ...4 Side Console CPS117 Side console AC 162 C 153 C Figure 14 Side Console CPS118 Twist locks 130 G 132 G 122 G 123 G Figure 16 Armrest CPS119 Hydraulic Stop 131 I 122 I 123 I Figure 16 Armrest CPS12 Fr...

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