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LT-4201TM/4301TM
Installation Guide

Summary of Contents for LT-4201TM

Page 1: ...LT 4201TM 4301TM Installation Guide ...

Page 2: ...tions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Pro face All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and...

Page 3: ...s carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure ...

Page 4: ...el No responsibility is assumed by Pro face for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved ...

Page 5: ...ose that appear online In line with our policy of constant improvement we may revise content over time to improve clarity and accuracy In the event that you see a difference between the manual and online information use the online information as your reference Related Documents You can download these technical publications and other technical information from our support site at http www pro face ...

Page 6: ...ons specified in the appropriate hardware guide for this equipment Always use a properly rated voltage sensing device to confirm the power is off where and when indicated Replace and secure all covers accessories hardware cables and wires and confirm that a proper ground connection exists before applying power to the unit Use only the specified voltage when operating this equipment and any associa...

Page 7: ...or failures The operator being unable to control the machine The operator making errors in the control of the machine Design outside the LT operations such as emergency stop safety circuits interlocks that operate with opposing actions such as clockwise counterclockwise rotation and circuits that prevent machine damage with positioning limits on top bottom and movement For important operations han...

Page 8: ...8 English ...

Page 9: ...01TM Modular Type DIO PFXLM4201TADDC PFXLM4201TADDK 20 Points Standard Input 2 Points for Fast Input 10 Points Standard Output and 2 Points Fast Output None None 3 5 in LT 4301TM Modular Type DIO PFXLM4301TADDC PFXLM4301TADDK 5 7 in LT 4000M Modular Type DIO PFXLM4B01DDC PFXLM4B01DDK None LT 4201TM Modular Type Analog PFXLM4201TADAC PFXLM4201TADAK 12 Points Standard Input 2 Points for Fast Input 6...

Page 10: ...ory systems When using this product in a system the system should comply with the following standards in regards to the installation environment and handling WEEE Directive 2012 19 EU RoHS Directives 2011 65 EU RoHS China Standard SJ T 11364 2014 REACH regulation EC 1907 2006 CE Markings This product conforms to the necessary requirements of the following Directives for applying the CE label 2006 ...

Page 11: ...N HAZARDOUS LOCATIONS Verify that the power input and output I O wiring are in accordance with Class I Division 2 wiring methods Do not substitute components that may impair compliance to Class I Division 2 Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous Securely lock externally connected units and each interface before turning on ...

Page 12: ...splay module Yes Yes No 2 Rear module Yes No Yes 3 Display installation nut attached to the display module Yes Yes No 4 Anti rotation tee Yes Yes No 5 Socket wrench Yes No No 6 USB clamp type A Yes No Yes 7 DC power supply connector Yes No Yes 8 I O connector 15 pin 2 No 2 9 I O connector 6 pin 2 No 2 10 LT 4201TM 4301TM Installation Guide Yes No Yes 11 Warning Caution information Yes ...

Page 13: ... the product label on the panel The following diagram is a representation of a typical label LT4200 4300 Series model which unit s version number PV is 02 or later can also be used as Rear Module CAUTION SERIOUS EYE AND SKIN INJURY The liquid present in the LCD contains an irritant Avoid direct skin contact with the liquid Wear gloves when you handle a broken or leaking unit Do not use sharp objec...

Page 14: ...rt Description A Display module B Rear module C USB type A interface connector USB1 D USB mini B interface connector USB2 E1 I O terminal block 1 E2 I O terminal block 2 F DC power supply connector G Ethernet interface H Serial link RS 232C 485 I CANopen interface J Yellow button lock ...

Page 15: ...anel from the front The figure shows the panel cut out Dimensions NOTE The display module supports a rotating torque of 6 N m 53 10 lb in Without the tee option the display module supports a rotating torque of 2 5 N m 22 12 lb in A B 1 B 2 C D 22 500 0 30 mm 0 880 0 01 in 1 5 6 mm 0 06 0 23 in 3 6 mm 0 11 0 23 in 300 0 20 mm 1 180 0 0007 in 40 0 20 mm 0 150 0 007 in 1 Steel sheet 2 Glass fiber rei...

Page 16: ...ay Module with Spacer The spacer supplied in the accessory kit PFXZGMAK1 sold separately allows mounting the product on a steel sheet support with a thickness between 1 and 1 5 mm 0 039 in and 0 059 in plastic support with a thickness between 1 and 3 mm 0 039 in and 0 118 in glass fiber reinforced plastic with a thickness between 2 and 3 mm 0 078 in and 0 118 in ...

Page 17: ...orrectly run an application on the LT both the display module and the rear module must be connected WARNING EXPLOSION HAZARD Do not connect or disconnect while circuit is live Potential electrostatic charging hazard wipe the front panel of the terminal with a damp cloth before turning ON Refer to Hardware Manual for instructions Failure to follow these instructions can result in death serious inju...

Page 18: ...logic controller does not start and all outputs remain in the initial state The power must be off when you connect the 2 modules There are 2 ways to install the LT Installing the LT on the panel Installing the rear module on a DIN rail with a display module rear module separation cable ...

Page 19: ...ce on the rear module exceeding a punctual factor of 10 and to avoid any induced permanent vibration resonance To reduce the resonance use the panel adaptor accessory The ambient operating temperature and the ambient humidity are within their specified ranges Horizontal installation 0 50 C 32 122 F Vertical installation 0 40 C 32 104 F Relative humidity 5 85 w o condensation non condensing wet bul...

Page 20: ... installing the unit in a slanted panel The power plug is positioned vertically when the unit is vertically installed The unit is at least 100 mm 3 94 in away from adjacent structures and other equipment for easier maintenance operation and improved ventilation ...

Page 21: ...uired into the panel hole use a torque between 1 2 and 2 N m 10 62 lb in and 17 70 lb in to screw the nut with the tightening wrench 3 Insert and push the rear module until it locks into place To remove the rear module push the yellow button to unlock it and then pull out the rear module NOTICE EQUIPMENT DAMAGE Be sure to remove the rear module from the display module without twisting Failure to f...

Page 22: ...mounted with steel sheet horizontally or vertically plane as shown in the figure NOTE Keep adequate spacing for proper ventilation to maintain an ambient temperature between 0 50 C 32 122 F for horizontal installation and 0 40 C 32 104 F for vertical installation ...

Page 23: ...module and the front installation panel Distance and separation between the rear module and wiring ducts Distance and separation between the rear module and peripherals WARNING UNINTENDED EQUIPMENT OPERATION Place devices dissipating the most heat at the top of the cabinet and ensure adequate ventilation Avoid placing this equipment next to or above devices that might cause overheating Install the...

Page 24: ... using screws Affix the display module rear module separation cable to the rear module Position the top groove of the rear module on the top edge of the DIN rail and press the assembly against the DIN rail until you hear the DIN rail clip click into place Install the display module onto the cabinet Affix the display module rear module separation cable to the display The figure shows how to install...

Page 25: ...describes how to remove the rear module from a DIN rail Push down the yellow lock button of the rear module and remove it from the display module rear module separation cable Push down the display module rear module separation cable from the DIN rail The figure shows how to remove the rear module from a DIN rail ...

Page 26: ...26 English ...

Page 27: ...Supply Connections If you use a temperature sensor with thermocouple inputs make sure you use the compensation cable Prevent temperature changes to the thermocouple connection terminal Correct temperature measurement may not be possible if the thermocouple cold junction LT s thermocouple compensation wiring to the connection terminal experiences temperature changes DANGER HAZARD OF ELECTRIC SHOCK ...

Page 28: ...s on the thermocouple s connection terminal Temperature measurements may not be accurate due to temperature changes in the cold junction LT connection terminal for the thermocouple compensation cable WARNING IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION Use cables with insulated shielded jackets for analog I O fast I O and communication signals Ground shielded cables for analog I O f...

Page 29: ...lock Screwdriver Required to Wire Terminal Blocks Recommended type 1891348 1 Tyco electronics AMP If another manufacturer be sure that the part has the following dimensions point depth 1 5 mm 0 06 in point height 2 4 mm 0 09 in Point shape must be DIN5264A and meet standard DN EN60900 CAUTION EQUIPMENT DAMAGE Be sure to remove the terminal blocks from the equipment prior to wiring Failure to follo...

Page 30: ... against each other or against the terminals which can create an electric short If not enough jacket is removed the wire may not make sufficient contact with the terminal Insert each wire completely into its opening Improper insertion can lead to a loss of unit power or short circuit either against the wire filaments or against the terminals or to over heating of the wire and terminal 3 Do not rot...

Page 31: ...s NOTE Confirm the connector label ABCD and the stamp ABCD on the unit before wiring WARNING IMPROPER WIRING PRACTICES CAN MAKE EQUIPMENT INOPERABLE Use only the specified wire sizes for I O channels and power supplies Prepare wires and make connections as specified in this documentation Do not connect more than one wire per terminal block connector Failure to follow these instructions can result ...

Page 32: ...0 Standard Output A3 V1 Standard Output B3 V1 A4 V1 B4 V1 A5 Q3 B5 Q2 A6 Q5 B6 Q4 Pin Arrangement Group Pin Signal Name Group Pin Signal Name Standard Output C1 Q7 Standard Output D1 Q6 C2 Q9 D2 Q8 C3 Q11 D3 Q10 Fast Input Standard Input C4 I0 Fast Input Standard Input D4 IC0 C5 I1 Standard Input D5 I2 Standard Input C6 I3 D6 IC1 C7 I5 D7 I4 C8 I7 D8 I6 C9 I9 D9 I8 C10 IC2 D10 IC2 C11 I11 D11 I10 ...

Page 33: ...r Type Analog terminal blocks NOTE Confirm the connector label ABCD and the stamp ABCD on the unit before wiring The figure shows the group and the signal names of the terminal blocks Pin Arrangement Group Pin Signal Name Group Pin Signal Name Fast Output A1 V0 Fast Output B1 V0 A2 Q1 B2 Q0 Standard Output A3 V1 Standard Output B3 V1 A4 Q3 B4 Q2 A5 Q5 B5 Q4 A6 Q7 B6 Q6 ...

Page 34: ...uses 24 Vdc power Using any other level of power can damage both the power supply and the unit Since the unit is not equipped with a power switch connect a power switch to the unit s power supply Field wiring terminal marking for wire type 75 C 167F copper conductors only Pin Arrangement Group Pin Signal Name Group Pin Signal Name Fast Input Standard Input C1 I0 Fast Input Standard Input D1 IC0 C2...

Page 35: ...tor type is solid or stranded wire To reduce electromagnetic noise make the power cord as short as possible Power Plug Illustration Connecting the Power Cord The table explains how to connect the power plug Connection Wire 24 Vdc 0 Vdc FG Grounded terminal connected to the unit chassis Step Action 1 Confirm the power cord is not connected to the power supply 2 Check the rated voltage and remove th...

Page 36: ...ndle power surges Excessive stress on the power connection or attempting to install the rear module with the power cables connected may disconnect or cause damage to the power connections This can cause short circuits fire or unintended equipment operation 6 Insert each pin terminal into its corresponding hole Release the Opening button to clamp the pin in place 7 After inserting all three pins in...

Page 37: ...2 and B2 Signal Name Q1 Q0 are wired to external I O turn on the LT before turning on the external device Otherwise the wrong signal for Pulse Output PWM Output and High speed Counter Synchronize Output will be output When transferring a program that turns off or resets the LT first turn off the external device When using a system with multiple power supplies please note there is also a power supp...

Page 38: ...length of the cable If the purpose is for both functional and protective grounding as is often the case for communication cables the cable must have continuous shielding Wherever possible keep cables carrying one type of signal separate from the cables carrying other types of signals or power Protective Earth Ground on the Backplane For protective grounding connect braided copper cable that can wi...

Page 39: ...nd of the Ethernet connection is internal WARNING UNINTENDED EQUIPMENT OPERATION When connecting DIN rails connect the DIN rails to functional ground FE Failure to follow these instructions can result in death serious injury or equipment damage WARNING ACCIDENTAL DISCONNECTION FROM PROTECTIVE GROUND PE Do not use the grounding bar to provide a protective earth ground PE Use the grounding bar only ...

Page 40: ...st be clamped securely to the conductive backplane to ensure good contact Exclusive Grounding Connect the frame ground FG terminal on the power plug to an exclusive ground When supplying power to the LT unit be sure to separate the input output and power lines as shown Step Description 1 Strip the shielding for a length of 15 mm 0 59 in 2 Use the metal grounding clamp 2 to attach the cable to the ...

Page 41: ...exclusive grounding is not possible use a common connection point Grounding Procedure NOTE FG and SG terminals are internally connected in the LT When connecting an external device to the LT using the SG terminal be sure to check that no short circuit loop is created when you setup the system Step Action 1 Check that the grounding resistance is less than 100 Ω Grounding resistance of 100 Ω or less...

Page 42: ...42 English ...

Page 43: ...der to the USB interface on the side of the unit to prevent the USB cable from being disconnected Attaching the USB Type A Holder Hook the upper pick of the USB holder to the attachment hole and insert the lower pick to fix the USB holder in place 1 USB holder 2 USB cable 3 USB cover Removing the USB Type A Holder Push down the tab of the USB holder and then remove the USB cover 1 USB holder 2 USB...

Page 44: ...ualified person When you use a 1 1 connection to connect to a device such as PC you can use a cross cable but we recommend using a hub Ethernet Interface Pin Assignment The figure shows the RJ45 Ethernet connector pin assignment The table describes the RJ45 Ethernet connector pins NOTE The LT supports the MDI MDIX auto crossover cable function You do not have to use special Ethernet crossover cabl...

Page 45: ...Pin RS 232C RS 485 Description 1 RxD N C Received data RS 232C 2 TxD N C Transmitted data RS 232C 3 N C N C Not connected 4 N C D1 Differential data RS 485 5 N C D0 Differential data RS 485 6 N C N C Not connected 7 N C N C Not connected 8 GND GND Signal ground WARNING UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals or terminals marked Not Connected N C Failure to follow th...

Page 46: ...he 0 Vdc pin NOTE Pin 9 is not connected internally The controller does not provide power on CAN_V WARNING UNINTENDED EQUIPMENT OPERATION Do not connect more than 16 CANopen slave devices to the LT Failure to follow these instructions can result in death serious injury or equipment damage NOTICE DEGRADATION OF PERFORMANCE Do not exceed 32 TPDOs and 32 RPDOs for the LT Failure to follow these instr...

Page 47: ...tus OFF No CANopen configured CANopen is not active in the application Single flash red with green ON Acceptable detected error limit threshold has been reached The controller has detected that the maximum number of error frames has been reached or exceeded Double flash red with green ON Node Guarding or Heartbeat event The controller has detected either a Node Guarding or Heartbeat exception for ...

Page 48: ...Communication Interfaces 48 English ...

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