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S&C 6800 Series Automatic Switch Controls with
IntelliTeam® SG Automatic Restoration System

Instruction Sheet  1045-510

June 25, 2012©  S&C Electric Company

Section  

 Page

Introduction

Qualified Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Read this Instruction Sheet . . . . . . . . . . . . . . . . . . . . .2
Retain this Instruction Sheet . . . . . . . . . . . . . . . . . . . .2
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Safety Information

Understanding Safety-Alert Messages . . . . . . . . . . . .3
Following Safety Instructions  . . . . . . . . . . . . . . . . . . .3
Replacement Instructions and Labels . . . . . . . . . . . . .3

Installation

Applicable Software  . . . . . . . . . . . . . . . . . . . . . . . . . .4
Planning Your IntelliTeam SG/II System . . . . . . . . . . .5
Suggested Team Setup Procedure . . . . . . . . . . . . . . .5 
IntelliTeam SG System Setup . . . . . . . . . . . . . . . . . . .8
Pre-Installation Checklist  . . . . . . . . . . . . . . . . . . . . . 11 

GPS Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
WiFi Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Communication Connections . . . . . . . . . . . . . . . . . .17 
Optional In-Shop Setup  . . . . . . . . . . . . . . . . . . . . . .17 
Installation Steps  . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Install the Enclosure and Connect Wiring . . . . . . . . .18
Connect the Battery  . . . . . . . . . . . . . . . . . . . . . . . . .22
Check Input Connections . . . . . . . . . . . . . . . . . . . .  24
Add Ac Power and Test  . . . . . . . . . . . . . . . . . . . . .  25
Check Communication Equipment . . . . . . . . . . . . .  28
Put the Control Into Local/Non-Automatic Service .  28

Installation Diagrams

(5800 and 6800 Series Controls use the same 
installation drawings.) . . . . . . . . . . . . . . . . . . . . . . .  29

Table of Contents

Installation

Section  

 Page

NOTICE

The latest 6800 Series Instruction Sheets are posted as PDF files at 

w w w. s a n d c . c o m

 > 

Support > Product Literature. 6800 Series software (all revisions) can be downloaded at 

www.sandc.com > Support > S&C Automation Customer Support Portal

. If you need assistance, 

please contact 

[email protected]

 or phone (800) 621-5546.

Summary of Contents for 6800 Series

Page 1: ...1 GPS Option 14 WiFi Option 15 Communication Connections 17 Optional In Shop Setup 17 Installation Steps 18 Install the Enclosure and Connect Wiring 18 Connect the Battery 22 Check Input Connections 2...

Page 2: ...f said warranty is replaced by the following 1 General Seller warrants to immediate purchaser or end user for a period of 10 years from the date of shipment that the equipment delivered will be of the...

Page 3: ...injury or product or property damage if instructions including recommended precautions are not followed NOTICE NOTICE identifies important procedures or requirements that can result in product or prop...

Page 4: ...all locally approved safety procedures when working on or around this switch control Before attempting to access an existing switch installation check carefully for visible or audible signs of electr...

Page 5: ...cluding this switch control NOTICE These flowcharts assume that the team consists entirely of S C 6800 Series Switch Controls If your team includes other types of controls or IntelliRupter PulseCloser...

Page 6: ...Phase 2 Team Installation Setup Phase 2 Go to Phase 3 see next page Start here after you have completed Phase 1 Program all DNP radios in the shop Make sure all radios communicate Go to the site of th...

Page 7: ...S C Instruction Sheet 1045 510 7 Installation Figure 3 Suggested Team Setup Phase 3 Team Installation Setup Phase 3 Start here after you have completed Phase 2...

Page 8: ...eam designations for Team 1 to Team 8 as needed for the Setup Restoration IntelliTeam SG II Team X screens Teams that share a team member must have different designations 4 Assign each team member a D...

Page 9: ...when the switch would not be involved when restoring power to the line segment because the other line segments have no alternate sources Open Switches Tie Sub Use this value when the tie switch is the...

Page 10: ...Tie switch es 3 try any Load Tie switch es and 4 try the normal source switch Enter this information in the Alternate Source Sequence setpoints on the Setup Restoration IntelliTeam SG II Team X screen...

Page 11: ...sandc com An onboard Ethernet card is required for IntelliTeam Designer Software Serial or USB Cable Connects the computer to the DATA PORT on the control Use a straight through cable not a null mode...

Page 12: ...or your type of distribution system 3 Wires Grounding Type Use Uni grounded Wye System Delta jumper s 4 Wires Grounding Type Use Uni grounded Wye System Primary Neutral Delta jumper s Multi grounded W...

Page 13: ...losure interior 6 Check the battery A 6800 Series Switch Control is shipped with either a Hawker Gates Monoblock 24 Vdc or 36 Vdc battery The battery is terminated with a connector that can be connect...

Page 14: ...pin 24 pin cable adapter available from S C This is only necessary for early Scada Mate Switches GPS Option The optional GPS board is mounted on the display side of the processor board and covered by...

Page 15: ...d enclosure the WiFi antenna is mounted on the bottom and for pad mounted gear a dual GPS WiFi antenna is installed on the top of the low voltage enclosure See Figure 11 on page 16 The WiFi transceive...

Page 16: ...right on this pad mounted gear enclosure Figure 12 The WiFi transceiver connects to the Serial port on the control panel Figure 13 Connections to the WiFi transceiver board other jacks are not used P...

Page 17: ...figuration instructions see the manufacturer s documentation or contact S C 4 If a repeater radio is needed to link this switch control to the other team members configure the repeater radio For radio...

Page 18: ...as already been integrated into pad mounted equipment and the switch control is powered from the sensors only skip the remainder of this chapter and go directly to S C Instruction Sheet 1045 530 For a...

Page 19: ...nd associated mounting hardware as if they were elevated to primary high voltage You must follow the sequence of installation steps outlined in this chapter to ensure a safe and successful switch cont...

Page 20: ...low voltage compartment as follows 1 Find the four studs on the wall of the low voltage compartment 2 Position the switch control so that the four studs align with the four holes in the mounting flan...

Page 21: ...communication and may optionally communicate with SCADA You must toggle the faceplate SCADA CONTROL switch to LOCAL to ensure that the switch control does not carry out remote switching commands until...

Page 22: ...battery was shipped separately install it now WARNING If the enclosure heater was recently on the battery bracket may be hot Be careful not to touch a hot bracket The battery bracket is near the high...

Page 23: ...he clip on the battery bracket 2 Connect the battery With the AC Line Fuse still removed connect the red and black battery leads to the corresponding leads from the switch control This will supply dc...

Page 24: ...uts at J2 and J4 See Figure 22 For installations using three voltage sensors and nine current sensors the voltage input should be connected at J3 and the current inputs at J2 J4 and J6 See Figure 22 C...

Page 25: ...G ON LEDs When you insert the 10 A AC Line fuse the red AC ON and CHG ON LEDs should illuminate See Figure 21 on page 23 If the AC ON and CHG ON LEDs do not illuminate check the external ac voltage so...

Page 26: ...o OFF see S C Instruction Sheet 1045 550 d Check that the LCD is backlit and that data is displayed Then press the PREV and NEXT and buttons to make sure that the display will scroll in all four direc...

Page 27: ...ellow Sensor Calibration sheet that came with the switch There will be a sheet for each set of sensors Put a copy in the door pocket of the control or low voltage cabinet The Sensor Calibration sheet...

Page 28: ...ications equipment has power For overhead switch controls the communications equipment is on the back of the faceplate For 6800 Series Switch Controls installed in pad mounted gear the communication e...

Page 29: ...S C Instruction Sheet 1045 510 29 Installation Diagrams...

Page 30: ...30 S C Instruction Sheet 1045 510 Installation Diagrams...

Page 31: ...S C Instruction Sheet 1045 510 31 Installation Diagrams...

Page 32: ...32 S C Instruction Sheet 1045 510 Installation Diagrams...

Page 33: ...S C Instruction Sheet 1045 510 33 Installation Diagrams...

Page 34: ...34 S C Instruction Sheet 1045 510 Installation Diagrams...

Page 35: ...S C Instruction Sheet 1045 510 35 Installation Diagrams...

Page 36: ...36 S C Instruction Sheet 1045 510 Installation Diagrams...

Page 37: ...S C Instruction Sheet 1045 510 37 Installation Diagrams...

Page 38: ...38 S C Instruction Sheet 1045 510 Installation Diagrams...

Page 39: ...S C Instruction Sheet 1045 510 39 Installation Diagrams...

Page 40: ...40 S C Instruction Sheet 1045 510 Printed in U S A Installation Diagrams...

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