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h120bASIc uSEr mAnuAL EdItIon II 2016-12-28

1. Introduction

do not unpack or operate the crimping machine until you have thoroughly read this manual.

All who operate the crimping machine must read this manual.

this manual provides necessary information for safe use of this machine.
this manual is the result of continual development, testing and technical evaluations that 

are registered and verified by Hydroscand Machine AB according to 2006/42/EC in order to 

secure result validity. 

this information is intended only for specialized operators who can operate the machine 
without risk to themselves, other persons, property, the machine, or the environment. the 

operator should have fundamental knowledge in trouble-shooting methods, perform machi

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ne inspections and simple maintenance according to the information provided in this ma-
nual and according to local legislation for protection of health and safety.

This manual does not explain disassembly or comprehensive maintenance in detail. These 
may only be performed by an authorized service technician.

It is necessary to store the manual and keep it in good condition for future use. contact your 
closest authorized supplier for a replacement manual or additional information if necessary.

This manual should be preserved and stored for the length of the machine’s lifetime or at 
least ten (10) years in a well-known, easily accessible location together with other machine 

documentation.

Hydroscand Machine AB is not liable for injury/damage to persons/machine or property as a 
result of improper use, having made prohibited modifications to the machine or misinterpre

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ting this manual’s safety instructions.

2. safety rules

Always ensure that the minimum standards for safety, installation and operation are complied with be

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fore operating the machine. Observe the surrounding environmental conditions such as temperature, 
humidity, lighting, vibrations, dust and other conditions at the machine operation site. Never remove 
the machine’s information or warning plates. Ensure that they remain clearly readable. Contact an aut

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horized service workshop for replacement plates if they become unreadable. 

The use of any spare parts that deviate from this manual’s specifications, any other changes/manipula

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tions (however insignificant) made to your machine releases Hydroscand Machine AB from any liability 
for consequences that arise due to the machine’s performance, level of safety for nearby persons and/or 

personal property.

Summary of Contents for H120BASIC

Page 1: ...UseR MAnUAL edition II 2016 12 28 serial number H120BAsIC...

Page 2: ...l installation 9 5 4 selecting die set 9 5 5 SETTOMG CRIMPING MEASUREMENTS 9 5 6 die sets 10 5 7 Changing die set 10 5 8 changing die set with qc tool 11 5 9 crimping 11 5 10 crimping with electrical...

Page 3: ...e use Contact your closest authorized supplier for a replacement manual or additional information if necessary This manual should be preserved and stored for the length of the machine s lifetime or at...

Page 4: ...s of the chassie tank crimping head the electronic unit and pump unit The machine comes packaged on a pallet wooden box marked with the product serial num ber order number weight and volume Make sure...

Page 5: ...pproved by Hydroscand Machine AB Lost income or extra costs that may arise for any reason are not covered by the warranty note Ensure that the machine is undamaged and that all of the described items...

Page 6: ...red year Weight Voltage Note It is absolutely prohibited to remove or damage the identification plates Contact an autho rized service workshop for new plates if they become damaged and unreadable Alwa...

Page 7: ...h120bASIc uSEr mAnuAL EdItIon II 2016 12 28 1 6 3 4 2 5 7 H120BAsIC 1 Mirror 2 Manometer 3 electrical box 4 Door to access the oil filler cap and the filter 5 Crimping head 6 Control panel 7 emergenc...

Page 8: ...achine is equipped with a simple calibration function Use the calibration tool to perform a simple calibration If the actual crimping measurement differs too much from the set crimping measurements th...

Page 9: ...die set with the correct interval that corresponds to the crimping measurement For example A crimping measurement of 17 mm requires the die set size nr 16 since it covers the 16 19 mm interval Always...

Page 10: ...at they all have the same number The label should be facing you and the dies should be inserted from the front Insert the die by pulling the knob push the pin in the die into the hole in the machine a...

Page 11: ...et pins in the die set are aligned with the holes in the machine Stop immediately if the pins are not aligned with the holes Great care is encouraged Mistakes will lead to extensive repairs 5 9 Crimpi...

Page 12: ...s power and the sliding surfaces inside the machine will be damaged Use only grease recommended by Hydroscand machine Ab Recommended grease Optimol viscogen 6 2 Oil and filter change Oil should be cha...

Page 13: ...rical mechanical failure 5 Insufficient lubrication 6 The machine need to be recalibrated 7 Electrical mechanical failure 1 No power 2 EM stop no reset 3 Motor protection has been tripped Change direc...

Page 14: ...h in mm 99 97 Master die Diam Length in inches 3 90 3 82 Machine control Manual Motor size in kW 5 5 Motor size in HP 7 5 Colour Black Orange DIMENSIONS Widht Depth Height 760x1050x1470 mm Weight 1100...

Page 15: ...Page 15 H120BASIC USER MANUAL EDITION II 2016 12 28 9 Electrical Draws...

Page 16: ...Page 16 H120BASIC USER MANUAL EDITION II 2016 12 28 9 Electrical Draws...

Page 17: ...Page 17 H120BASIC USER MANUAL EDITION II 2016 12 28 9 Electrical Draws...

Page 18: ...Page 18 H120BASIC USER MANUAL EDITION II 2016 12 28 9 Electrical Draws...

Page 19: ...Page 19 H120BASIC USER MANUAL EDITION II 2016 12 28 9 Electrical Draws...

Page 20: ...Page 20 H120BASIC USER MANUAL EDITION II 2016 12 28 9 Electrical Draws...

Page 21: ...Page 21 H120BASIC USER MANUAL EDITION II 2016 12 28 9 Electrical Draws...

Page 22: ...Page 22 H120BASIC USER MANUAL EDITION II 2016 12 28 9 Electrical Draws...

Page 23: ...Page 23 H120BASIC USER MANUAL EDITION II 2016 12 28 9 Electrical Draws...

Page 24: ...Page 24 H120BASIC USER MANUAL EDITION II 2016 12 28 9 Electrical Draws...

Page 25: ...r 2 8 90270613 D110175 Kabelr nna 1 9 90270602 D110115 Skydd 2 10 90270600 S110140 Pl t h ger 1 11 90270606 S110139 Pl t v nster 1 12 90175011 T0568 Pop nut M5 30 13 90270107 SC MK6S 10 9 M5 x 12 16 1...

Page 26: ...45 44 46 Measurement from bottom of angle iron and flat iron to bottom of frame 1 Measure added 2015 11 24 2 Connectors added 2015 11 30 3 Generally updated added screws 2016 01 18 4 Master die kit ad...

Page 27: ...0 90175051 ISO 4762 Screw M8 x 25 2 21 90175020 ISO 7089 Washer BRB M8 2 22 90181854 ISO 7089 Washer M10 4 23 90270842 Filter compl 1 24 90270944 Filter insert 25 90270866 D110207 Tank top plate 1 26...

Page 28: ...50 Ballbearing 4 9 90270649 D110137 Guide 10 10 90175378 MC6S 5x8 10 11 90270646 D110173_P Plug 4 12 90270146 MC6S 6x40 2 13 90270645 Grease nipple 6 QTY Material Date Part name Drw No Scale Approved...

Page 29: ...1 90270527 Mirror 1 2 90270675 S110129 Arm for mirror 1 3 90270673N GN146_20 Arm bracket 1 4 90270373 T0555 Adjustable handle M8x30 1 QTY Material Date PART LIST Part name Drw No Scale Drawn by Appro...

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