HYDROSCAND H120BASIC, User Manual

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h120bASIc uSEr mAnuAL EdItIon II 2016-12-28
5.8 Changing die set with QC tool
As an addition to the machine there is a die set rack (qc-stand) and a qc tool. using the qc-tool,
the entire die set can be changed in one operation as follows. If there are no dies in the machine
start directly at step 4.
1. Fully contract the dies together to zero (0). Insert the qc-tool in the holes for
the qc - tool in the contracted dies and then completely retract (return) the
dies. Insert the die set in its storage compartment (qc-stand or qc-plate) and
turn the tool counter-clockwise until it stops. remove the tool.
2. Insert the qc-tool in the desired die set and turn clock-wise until it stops. pull
out the die set and mount them in the machine.
3. contract the dies* together until you hear or feel that they click in place.
* TO AVOID DAMAGING THE MACHINE, MAKE SURE THAT THE DIE SET PINS CENTRE WITH THE HOLES IN THE
mAStEr dIES.
note!
make sure the die set pins in the die set are aligned with the holes in the machine. Stop
immediately if the pins are not aligned with the holes. Great care is encouraged!
mistakes will lead to extensive repairs.
5.9 Crimping
1. once the desired die set is mounted and crimping diameter is set, place the hose
application between the dies.
2. Press and hold the Crimping push button.
3. Press the Opening push button until the hose application is free.
4. Measure the crimped connector and make adjustments if necessary.
5.10 Crimping with electrical backstop or foot pedal
1. Plug in the backstop or foot pedal into the socket.
2. Adjust the backstop axial position (1) by loosening
the handle (2) to fit the application to be crimped.
3. press the application onto the contact plate (3) to start crimping.
The contact plate must be held down until the set crimping diameter is reached.
When the set crimping diameter is achieved the machine returns automatically.
4. Check crimping diameter and adjust if necessary.
5. When the backstop is not in use turn it into a position
so that it is not in the way. Loosen the handle (4), move and
tighten again.
Die set change sequence
4
2
3
1