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HydroMatik HeaterCompact, Manual

Introducing the HydroMatik HeaterCompact - your ultimate heating solution! This efficient and user-friendly heater ensures optimal warmth and comfort. Discover its full potential by accessing the detailed user manual. Download it for free from our website and make the most of your HydroMatik HeaterCompact experience.

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Article No.

Description

Control

1

E-2501005 main contactor 16A, (ABB), coil voltage.230VAC

1

1

1

1

1

1

B-2507041 main contactor 20A, DILM7, coil voltage.230VAC

1

1

B-2507061 main contactor 35A, DILM17, coil voltage 230VAC

51

1

1

1

1

1

1

1

1

1

E-2502412 control button 2 pole Basic, L3/DS, middle 0

1

E-2205110 solid state relais 25 A, without cooler

1

1

1

1

1

B-2602001 solid state relay 25 A, 1ph., cooling device 150 x 50 mm, thermal 

circuit breaker

1

1

B-2602103 solid state relay 50 A, 2ph., cooling device 150 x 50 mm, thermal 

circuit breaker (not at Slave-units

1

B-2602009 solid state relay 75 A, 1ph., cooling device 150 x 80 mm, thermal 

circuit breaker (not at Slave-units)

1

1

1

1

B-2602107 solid state relay 25 A, 1ph.

1

1

B-2602109 solid state relay 50 A, 2ph.
B-2602111 solid state relay 75 A, 1ph.

1

1

E-2205102 Protection c ap against contact with cutout

1

1

1

1

1

1

1

E-2205116 cooling device 150 x 50 mm

1

E-2205118 cooling device 150 x 80 mm

1

1

1

1

1

1

1

1

1

E-2205108 Thermal circuit breaker with manual reset, 100°C ± 5K

1

1

1

1

1

E-3720010 Fan,  230VAC

Basic

1

1

1

1

1

1

1

1

1

B-2526203 Elektronic pcb type Basic  
B-2526203 Elektronic pcb type Basic for Slave-units

(1)

(1) (1)

(1) (1)

(1) (1) (1)

(1)

B-2526213 Elektronic pcb type Basic for HC steam bath

1

B-2120915 Mounting plate with foil for Basic (without display), small

1

1

1

1

1

1

1

1

B-2120901 Mounting plate with foil for Basic (without display)

(1)

B-2120919 Mounting plate with foil  for Basic DS

(without display), small

(1) (1)

(1) (1)

(1) (1) (1)

(1)

B-2120909 Mounting plate with foil  for Basic DS

(without display)

(1)

(1) (1)

(1) (1)

(1) (1) (1)

(1)

B-2526301 Relais pcb for Basis pcb

Comfort

1

1

1

1

1

1

1

1

1

B-2526203 Elektronic pcb type Basic  
B-2526203 Elektronic pcb type Basic for Slave-units

(1)

(1) (1)

(1) (1)

(1) (1) (1)

(1)

B-2526213 Elektronic pcb type Basic for HC steam bath

1

B-2526489 Comfort display C01/02 HC02, small

(1) (1)

(1) (1)

(1) (1) (1)

(1)

B-2526401 Comfort display incl. mounting plate with foil 

1

B-2526487 Comfort Display DS C01/02 HC02

(1) (1)

(1) (1)

(1) (1) (1)

(1)

B-2526445 Comfort display incl. mounting plate with foil steam bath

1

B-2120917 mounting plate with foil for Comfort unit (without display), small

(1) (1)

(1) (1)

(1) (1) (1)

(1)

B-2120903 mounting plate with foil for Comfort unit (without display)

1

B-2120919 mounting plate with foil for Comfort unit for steam bath DS (without 

display), small

(1) (1)

(1) (1)

(1) (1) (1)

(1)

B-2120911 mounting plate with foil for Comfort unit for steam bath DS (without 

display)

Comfort Plus

1

1

1

1

1

1

1

1

B-2526203 Elektronic pcb type Basic  
B-2526203 Elektronic pcb type Basic for Slave-units

(1) (1)

(1) (1)

(1) (1) (1)

(1)

B-2526213 Elektronic pcb type Basic for HC steam bath

(1) (1)

(1) (1)

(1) (1) (1)

(1)

B-2526403 Comfort Plus Display incl. Mounting plate 

(1) (1)

(1) (1)

(1) (1) (1)

(1)

B-2120905 mounting plate with foil for Comfort Plus unit (without display)

(1) (1)

(1) (1)

(1) (1) (1)

(1)

B-2526447 Comfort plus display incl. mounting plate with foil steam bath

Summary of Contents for HeaterCompact

Page 1: ...Electric Heater Steam Humidifier HeaterCompact Installation yellow Plumbing blue Electrics red Maintenance green General Information white ÁHC EN0È HC EN Manual ...

Page 2: ...ctrical components of this unit to be performed by qualified electricians only Disconnect power supply before installation and servicing Copyright HYGROMATIK GmbH HeaterCompact 08 09 2015 Information in this manual is subject to change or alteration without prior notice Current version of this manual can be found at www hygromatik co uk ...

Page 3: ...tion 15 5 1 Steam Humidifier environmental conditions 15 5 1 1 Equipment Dimensions HC 16 5 1 2 Fitting Measures 18 5 2 Absorption Distance BN 19 5 2 1 Determining the Absorption Distance 19 5 3 Fan Unit option 21 5 3 1 Fan Unit Type VG 21 5 3 2 Absorption Distance Nomogram 23 5 4 Steam Manifold 24 5 4 1 Notes on Installation 24 5 5 Steam Line 28 5 6 Cover Plate 29 5 7 Drill Pattern 30 5 8 Condens...

Page 4: ...with Tap Water or Partially Softened Water 51 8 3 Access to Control Unit 52 8 4 Removing and Cleaning the Steam Cylinder 53 8 5 Maintenance of the Control Cylinder 58 8 5 1 Cleaning the nozzle in the steam hose adapter 58 8 6 Replacing Heater Elements 58 8 7 Replacing Thermo Sensor for Heater Element 59 8 8 Unlocking of a Released Thermo Sensor for heater element 60 8 9 Unlocking of a Released The...

Page 5: ...t Hotline Fax 441 0 31 931 08 67 e mail info badgermeter ch For all technical questions or spare parts orders please be pre pared to provide unit type and serial number see name plate on the unit 1 1 Typographic Distinctions preceded by a bullet general specifications preceded by an arrow Procedures for servicing or maintenance which should or must be performed in the indicated order Installation ...

Page 6: ...also entails following HygroMatik s instructions for installation dismantling reassembly initial operation and opera tion and maintenance as well as disposal procedures Only qualified and authorised personnel may operate the unit Persons transporting or working on the unit must have read and unde rstood the corre sponding parts of the Operation and Maintenance Instruct ion and especially the chapt...

Page 7: ...en to protect against ESD Reminder Materials and consumables must be handled and or disposed of as required by law Note App ears before explanations o r cross refere nces which refer to other sections of the operating instructions 2 2 Guidelines for Safe Operation Overview Obey all safety notes and warnings present on the unit In case of a malfunction switch off the unit immediately and pre vent a...

Page 8: ...ng Maintenance and Re pair of the Unit Disconnect unit components from power supply prior to mainte nance or repair work Attaching or installing additional components is permitted only with the written consent of the manufacturer Electrical Work on the e lectrical system must be p erformed by q ualified personnel Disconnect unit components from power supply prior to work It is not allowed to conne...

Page 9: ...s affixed to the box 3 4 Interim Storage Keep the unit dry and protect from frost 3 5 Check for Complete and Correct Delivery of Goods Upon receipt of the unit make sure that type and serial number on the name plate match what is in the purchasing and delivery documents equipment is complete and in perfect condition Note In case of damage during shipment and or missing parts immediately file a wri...

Page 10: ...ifier type including selected con trol Water installation hose Manuals for the steam humidifier and the control Ordered accessories steam manifold steam hose con densate hose etc Maintenance o ring set for steam cylinder Transport Company After Receipt of Goods Mail 24 hours at the latest Rail 7 days at the latest Truck and railway compa nies 4 days at the latest Parcel Service immediatly ...

Page 11: ...d water is practi cally free of minerals This ensures long life for the cylinder and heater elements since virtually no mineral deposits can settle or build up Fully demineralized water minimizes the number of ser vice maintenance checks When tap water is used some of the minerals dissolved in the water will settle in the cylinder as solids of various compositions Most of these scale deposits are ...

Page 12: ...ower supply to the heater element is shut off when water levels are too low The cylinder water level is controlled by a level control 27 The level control consists of a stainless steel cylinder with two float switches and three reed contacts The float switches indicate the water level in the steam cylinde r Dry Run Humidification and Max Level The control capsule is pressure equalized At the stand...

Page 13: ...y blow down pump 10 Steam is fed into air condition ing ducts through special steam hoses a nd steam ma nifolds Under normal condition s t his steam has virtually no heating effect on the air to be humidified Accumulated condensate can be returned to the steam cylinder via a condensate hose Direct room humidification without ducts is performed using fan units with blower and n ozzle T he st eam g ...

Page 14: ...nder can cause a serious hazard such as giving an electric shock Warning During blow down hot wat er wit h a temperature of about 95 C is being drained This can cause burns to the skin at direct contact 4 3 Internal Output Setting Continuous control of the HeaterCompact Type steam humidifier is achieved by proportional control of the heater elements In this way th e hu midifier ca n be prop ortion...

Page 15: ...ing Ambient temperature must be between 5 and 40 C Relative humidity may not exceed 80 RH Observe clearances specified in the diagrams below to ensure adequate ventilation An Installation in a closedroom requires aeration and if neccessary temperature conditioning in order to reach the above mentioned environmental conditions HygroMatik humidifiers are not suitable for direct out door installation...

Page 16: ...Page 16 5 1 1 Equipment Dimensions HC c a e l j m k o n d b h f i g View from below Rear view View from top Water inlet Waste water connection Steam outlet Condensate inlet Cable entries ...

Page 17: ...12 HC27 a 390 562 707 b 394 427 490 c 260 257 306 d 320 382 445 e 351 513 657 f 33 30 30 g 170 190 250 h 48 35 50 i 80 44 50 j 158 145 162 k 110 109 138 l 178 100 81 m 167 50 86 n 43 56 56 o 18 18 18 all dimensions in mm General Survey ...

Page 18: ...difier Wall Mounting Note To function properly the steam humidifier must be installed vertically Measures for drills for wall mounting please see table measures d and e in chapter Equipment Dimensions If there is no suit able wall it is recommended that th e equipment is inst alled on brackets which can be embedded in the floor all dimensions in mm B B ...

Page 19: ...alculated as a multiplier of the absorption distance BN The absorptio n dist ance has no fixe d value but depe nds on many factors T hese are dep icted in th e absorptio n dist ance nomogram below 5 2 1 Determining the Absorption Distance To determine the absorption distance the following parameters are required Air humidity before humidification x1 in g kg Air temperature after humidification t2 ...

Page 20: ...he p arameters enumerated above into the respective quadrants The resulting point of inter section ind icates the value of the desired absorption dist ance BN Notes x1 _______________________________ g kg t2 _______________________________ C x _______________________________ g kg _______________________________ kg h wL _______________________________ m s lD _______________________________ mm Air h...

Page 21: ... the fan during operation During operation hot steam discharges from the nozzle In the field of the visible steam cloud contact can cause burns to the skin During operation the cross flow fan rotates Do not touch the fan during operation 5 3 1 Fan Unit Type VG The fan unit is installed above the steam humidifier When using multiple fan units do not exceed a maxi mum distance of 5 m from the steam ...

Page 22: ...G30 Quantity of Steam kg h 8 17 30 Steam Inlet mmφ 25 25 40 Condensate Outlet mmφ 12 12 12 Airflow Capacity cbm h 150 185 350 Nominal Output W 26 35 67 Nominal voltage V 230 230 230 Dimensions W mm 441 507 550 H mm 171 171 171 D mm 180 237 277 Weight kg 3 6 6 7 Sound Level 1m dis tance to th e sou rce of noise dB A 52 54 57 ...

Page 23: ...Page 23 5 3 2 Absorption Distance Nomogram Source Henne Erich Luftbefeuchtung Air Humidification 3rd Edition 1984 Page 101 Olden bourg Industrieverlag Munich ...

Page 24: ...e the total hight of the duct Minimum distances in order to avoid condensation Lmin 210mm distance steam manifold next ste am mani fold L4min 120mm distance lowest steam manifold duct bot tom L5min 120mm distance highest steam manifold duct ceiling Installations depending on special designs of air ducts Horizontal installation of steam manifold Steam Manifold L1 L2 L3 Duct Steam Manifold Air flow ...

Page 25: ... Air flow very flat By tilting t he steam manifo ld 30 45 towards the air flow directio n the mini mum upper clearan ce ca n be reduced to 70mm min distances H1 mm H2 mm 30 45 DN25 182 168 225 DN40 193 179 230 very flat duct narrow high Identical lenghts one on top of the other Staggered laterally if possible square Identical leng hts st aggered vertically and laterally low very wide facing each o...

Page 26: ...ired Shown instal lation and position dimensions are based on experimental values S pecial environment al con ditions could re quire adjustments We note that th e German Association of Engineers VDI Guideline 6022 specifies a water drain within the absorp tion distance inside the air duct For steam ba th ap plications Install the ste am manifold safe from contact with people in order to prevent in...

Page 27: ...DN40 DN12 HY45 HY60 2xDN40 2xDN40 2xDN12 HY90 HY116 4xDN40 4xDN40 4xDN12 Type Steam Manifold Steam Hose Condensate Hose C01 C17 1xDN25 DN25 DN12 C10 DS C17DS for SPA 1xDN40 DN40 DN12 C22 C30 1xDN40 DN40 DN12 C45 2xDN40 DN40 DN12 C58 2xDN40 2xDN40 2xDN12 Type Steam Manifold Steam Hose Condensate Hose HC02 Kit 1 xDN25 DN25 DN12 HC03 12 1xDN25 DN25 DN12 HC03 12 Kit 1xDN40 DN40 DN12 HC16 27 Kit 1xDN40...

Page 28: ...ensate will be decreased If the installation is carrie d out in this way only o ne steam hose is necessary for the main part loss of condensate will be decreased In deviation of this the y piece tha t is delivered ex works with a humidifier type C45 HL36 HL45 should be installed near the humidifier Depending on how the hose is laid hose clips should be set at intervals of approx 500 mm Allow acces...

Page 29: ...k flange plates may be used to neatly complete instal lation of the steam humidifier in the air duct Two piece flange plates are ava ilable for the DN2 5 and DN40 steam manifolds flange plate DN25 E 2604260 flange plate DN40 E 2604410 ...

Page 30: ...Page 30 5 7 Drill Pattern Drill Pattern DN25 not to scale Note Due to variable print med ia the dimension s are not to scale ...

Page 31: ...Page 31 Drill Pattern DN40 not to scale Note Due to variable print med ia the dimension s are not to scale ...

Page 32: ...p should be filled with water before commissioning If the ste am ma nifold is position ed lower than 5 00 mm above the steam humidifier The condensate must be drained separately To prevent steam loss lay a loop at least 200 mm in di ameter The loop should be filled with water before commissioning To ensure condensate drainage place the loop vapor trap as far away as possible below the steam manifo...

Page 33: ... mm above the steam humidifier Lay steam hose at a height of at least 400 mm above unit and then connect to the steam manifold with a con stant fall Lay condensate hose with a loop of 200 mm diameter vapour trap to the drain The dist ance between vapour trap and steam manifold should have at least 500mm Lay the loop of condensate hose 200 mm directly above the drain Detail x ...

Page 34: ...p The best position is just above the steam humidifier Installation of Steam Solenoid Valve 5 11 Unit Installation Check Attention This unit may only be operated by qualified and prop erly trained personnel Please check the installation using the following list Does unit hang vertically Are wall distances to the unit within the range Does steam hose have a slope of 5 10 Is condensate hose installe...

Page 35: ...th risks and or imp aired unit operation cannot be ruled out Use of additives is not advised unless specifi cally recommended by the unit manufacturer When employing demineralized water or purified conden sate do not use copp er or brass in the supp ly or drain lines of the HeaterCompact unit These materials ca n be corroded by demineralized water or pu rified condensate Instead use stainless stee...

Page 36: ...supply line Note Shut o ff valve AV wate r filter W F and backflow pre venter are not provided by HygroMatik Install as follows Check whether the valve strainer has been inserted in the solenoid valve Screw cap nut Q onto the supply connection Tighten by hand The supply connection protrudes from the intermediate tray Note Excessive tightening will damage the threads Slide 13mm inner diameter hose ...

Page 37: ... filter WF are not supplied with the unit HygroMatik provides a water hose 56 with a cap nut at both ends which can be used for water installation Install as follows Screw and tighten the cap n ut with its inner seal ring around the water su pply screw con nection t hat pro trudes from the base Note T ightening to o much will destroy the fitting The va lve strainer must be placed inside the soleno...

Page 38: ...sert a feed pump or install the humidifier lower if possible 6 4 Water Treatment For water treatment system specifications use the following table The figures below assume that the humidifier has been running for 24 hours at 100 output HeaterCompact Max Water Consump tion in over24 h l 2 55 3 83 6 166 9 248 12 331 18 497 27 745 HeaterSlim Max Water Consump tion in over24 h l 3 83 6 166 10 277 opti...

Page 39: ...ure free outlet according to DIN EN 1717 Please ensure that ascending vapor does not condensate on the humidifier s housing Slide the drain hose over the pump discharge hose and secure to the cabinet drain connection A grounding clip is fixed on the inner surface of the cabinet drain connection Slide the end of th e pump d rain hose onto this clip During blow down the grou nding clip will be in di...

Page 40: ...s the water supply line properly flushed out Has the water installation been performed correctly Is the drainage system correctly installed Are the water supply and drain lines free of leaks Warning Flush out the water supply line before connecting to the solenoid valve especially when installing a ne w line T his prevents dirt particles from damaging the solenoid valve ...

Page 41: ...nst restart Verify the absence of electric current Installation or removal of the display and control unit may only be performed when the unit is switched off See also section Access to Control Electrical connector cables must be wired by qualified per sonnel Install electrical connections as specified in the wiring diagrams For units with power ratings over 33 kW only a permanent connection to a ...

Page 42: ...nal 1 and 2 an electrical bridge has to be set Note Install contact interlocks i e max hygrostat vane relay pressure controller air interlock etc in series between Terminals 1 and 2 Warning It is st andard practice for air condition ing to in stall a max hygrostat in the safety interlock not valid for stea m bath applications The max hygrostat acts as a sa fety device in the event of a humidit y s...

Page 43: ...for the set point of steam bath temperature is 45 C After switching the main switch to I ON the humidifier starts to produce steam if the cabin temperature is a below setpoint of temperature and b if the safety interlock is closed please see also chapter Safety Interlock Connection for other steam bad components is described in the technical manual for the DS Control 7 5 Control Connecti on Air Co...

Page 44: ... the jumpers must be set as indicated below By the use of a Comfort Comfort Plus control For 1 step con trols Parameter U6 must be set to 1 step a lso see Section Parameter Setting with Codes P0 10 Advan ced Customer Level in the technical manual for the Control 7 5 2 Proportional Control wi th an external control signal The control can be adjusted to the following external control sig nals 0 2 5 ...

Page 45: ...al control connected to an exte rnal control signal Software Parameters U6 and E3 must be set as indicated below Setting for External Control Signall Parameter U6 E3 0 2 10V DC external control ler 0 10 V 0 4 20 mA external control ler 0 20 mA 0 140 Ohm external control ler 0 140 Ohm Basic Control A B C JP1 Setting fo r External Control Signal 0 2 10 V DC A B C JP1 Setting for External Control Sig...

Page 46: ...er types of active sensors are used Paramter E3 has to be adjusted Humidifier Terminals Note The desired relative humidity value is set at Parameter P8 factory setting P8 50 Setting for Sensor Signall Parameter U6 E3 0 2 10V DC PI Control 0 10 V 0 4 20 mA PI Control 0 20 mA 0 140 Ohm PI Control 0 140 Ohm Connection Active Se nsor one cylinder and double cyl inder humidifier voltage out put active ...

Page 47: ... 38 are supplied with the unit only when the fan unit a nd humidifier a re purchased simult aneously In other cases i e re trofitting the fan unit motor p hase can be connected to Terminal 2 guided via the a uxiliary contact of the main contactor Only cables with same diameter are alllowed to be connected to one common clamp Unit Connection M16 Connection M25 Connection M32 HC02 09 4 2 0 HC06P HC0...

Page 48: ...e requirements and public power utility regulations Does the mains voltage match the voltage on the name plate Have all electrical connections been made according to the terminal diagram Have all electrical cable and plug connections been properly tightened Are all electrical plug connections secure Is the unit grounded After this check the unit can be switched on Warning The unit must be closed a...

Page 49: ...a steam hose hot steam could leave the steam hose if several humidifiers are working on the same air duct although the currently maintained unit is switched off Have the unit serviced only by qualified authorized per sonnel Obey safety regulations Switch off the unit prior to maintenance and secure against restart After maintenance work have qualified personnel check that the unit is operating saf...

Page 50: ...e b ased exclusively on typical empirically determined values Cycle Maintenance Task 4 W eeks af ter Initial Operation Visual check o f electrical and me chanical connections Visual check of water level control Visual check of steam cylinder interior Annually Visual check of electrical and mechanical connections Visual check of water level control Visual check of heater elements thermo sen sor Vis...

Page 51: ...found in the steam cylinder Blow Down Cycles The vaporization process causes mineral calcium deposits of different compositions to settle in the steam cylinder Part of this solid build up is removed through periodic blow downs and fresh tap water refills Water quality When using tap water note that clean ing intervals short en as the carbonate hardness level in the water increases As a gen eral ru...

Page 52: ...t display panel A out of its guide Turn display panel see drawing and hang display panel on the humidifier cabinet B by placing the two guide pins in the two front guides The PCB C is now accessible Danger Hazardous Voltage Switch off unit before installing or removing the display plate ...

Page 53: ... and or dam age to the unit The steam cylinder may still be hot wh en you begin maintenance work Handle carefully Note After a longer period of operation the steam cylinder could shrink a little This doesn t matter but could lead to tightness dis crepancies when o nly one h alf of the cylinder is b eing exchanged Therefore we recommend not to change only one half of the cylinder but a complete cyl...

Page 54: ...Page 54 disconnect unit from water supply check for voltage disconnection check cylinder temperature remove steam hose from adapter lift steam cylinder out of base push clip on adapter outside cabinet ...

Page 55: ...ou th oroughly rinse the unit before return ing reasse mbling it Use mineral depo sit removers only for cylinder and heater elements Note Overly strong mechanical cleaning can damage the cylin der heater elements detach connecting cable for heater element s remove flange clamps open cylinder remove used O ring clean cylinder inside clean the two strainers ...

Page 56: ... cylinder the control cylinder should also be cleaned Therefore Loosen the four top screws that interconnect floating switch 27 and control cylinder housing 29 Pull out floating switch and clean it carefully Take off sealing 28 and clean it Note The rod assembly may not be lubricated Clean the sealing surface it the control cylinder housing 28 For installation mount the a m components in reverse o...

Page 57: ...must fit together snugly Switch on the unit and check for leaks af ter 15 30 minutes of operation install connecting cable for heater element s remove old O ring insert new O ring place cylinder vertically into cylinder base reconnect to power supply fix adapter with clip push adapter onto steam outlet ...

Page 58: ...linder Detach connecting cable for the heater element in question Mark these two terminals If necessary remove the capillary tube from the thermo sensor by detaching the retainer clips Detach the heater element from the cover by removing the nut and adjusting washer If present detach cable lug for grounding Pull heater element downward out of the steam cylin der Clean the sealing surface on the un...

Page 59: ...mo Sensor P Unlocking Button for Thermo Sensor Q Seal R Steam Cylinder S Screw T Capillary tube Warning Do not bend the capillary tube of the thermo sensor Installation Install thermo sensor with new sealing Do not fix the screws too tightly Neatly connect the capillary tube to the heater element Having humidifiers with two or more heating elements the capillary tube is connected to two heating el...

Page 60: ...After the system has cooled down the release button P can be unlocked by pressing it down a few millimetres 8 9 Unlocking of a Re leased Ther mo S ensor for Solid State Relay If a th ermo sensor for solid state relay has release d due to a too high temperature 100 C 5 K the control reports a fail ure thermo sensor activated After the system has cooled down the release pin that lays between the bot...

Page 61: ...t of hole Cleaning Remove fine mesh filter from the solenoid valve and clean Installation Place solenoid valve with seal in the hole in the unit cabinet Secure solenoid valve tightly with screws Attach fresh water connection Connect elecrical cable to the solenoid valve Attach connector hose to the base by using clamps Install cylinder as described above in section Cleaning Steam Cylinder Assembly...

Page 62: ...and pump possibly replace o ring A Assemble pump Moisten o ring C and place in the side connection of the base Push pump into the base and secure tightly with screws G Moisten o ring D and place on the side connection of the pump Slide union adapter E over the side connection of the pump Connect electrical connector to the pump polarity not specified Open water supply Switch on unit and check for ...

Page 63: ...ction hose s a nd c ylinder base All connection hoses should be free of deposits and under good conditions As well check all conne ctions of the cylinder base 11 and the steam hose adapter 2 for deposits and remove if neccessary G ...

Page 64: ...t and operate for a few minutes ideally at maximum output Check safety devices Check hose connections for possible leaks 8 15 Dismantling Once the steam humidifier will no long er be used dismantle demolish or scrap it b y following the installation procedures in reverse order Warning Dismantling of th e unit may on ly be performed by qualified pe rsonnel Electrical d ismantling may only be per fo...

Page 65: ...heck to humidity demand The following functions are operating The unit performs a self test If the control includes a display the message self test is displayed If the safety interlock see also chapter Safety inter lock is closed the water inlet solenoid valve opens and feeds water into the steam cylinder If there is a demand for humidity the main contactor is switched and a few minutes later stea...

Page 66: ...Page 66 10 EC Declaration of Conformity ...

Page 67: ...2209031 heater element 230V 1 5kW with sealing and mounting set big diameter 8 1 B 2209029 heater element 230V 2 25kW with sealing and mounting set big diameter 8 1 B 2209025 heater element 230V 4 5kW with sealing and mounting set big diameter 8 1 B 2209021 heater element 400V 4 5kW with sealing and mounting set big diameter 8 1 B 2209023 heater element 400V 6 75kW with sealing and mounting set bi...

Page 68: ...re 06 2014 for HC03 27 since 06 2014 for HC06P 09P 12 27 1 1 1 1 B 2504171 flow switch incl sealings since 06 2014 for HC03 09 28 1 1 1 1 1 1 1 1 1 E 2304038 rubber seal for water level control 30 0 2 0 3 0 3 0 3 0 4 0 4 0 4 0 4 0 4 E 2604004 hose cylinder base control cylinder 3 0 3 0 5 0 5 0 5 0 6 0 6 0 6 0 6 0 6 E 2604002 hose water level control steam hose adapter 1 1 1 1 1 1 1 E 2604021 T pie...

Page 69: ... without display small 1 1 1 1 1 1 1 1 B 2120901 Mounting plate with foil for Basic without display 1 B 2120919 Mounting plate with foil f or Basic DS without display small 1 1 1 1 1 1 1 1 B 2120909 Mounting plate with foil f or Basic DS without di splay 1 1 1 1 1 1 1 1 1 B 2526301 Relais pcb for Basis pcb Comfort 1 1 1 1 1 1 1 1 1 B 2526203 Elektronic pcb type Basic B 2526203 Elektronic pcb type ...

Page 70: ...2604016 Steam hose clamp DN40 E 2304015 Condensate hose clamp DN12 57 E 2420423 Drain hose 1 1 4 E 2604042 Steam manifold piece DN25 stainless steel E 2604023 Steam manifold piece DN40 stainless steel E 2604021 Condensate connector T piece DN12 B 2604025 steam solenoid valve 0 0 4 bar compl for steam hose DN 25 B 2604040 steam solenoid valve 0 0 4 bar compl for steam hose DN 40 If you order any sp...

Page 71: ... date of delivery ____________forwarder _____________ shipment by ___________ delivery address if different from invoice address __________________________ __________________________ __________________________ __________________________ Order can only be processed if unit type and unit serial no are filled in quantity article article no Fax Form Please copy fill in and fax to Fax No 41 0 31 931 08...

Page 72: ...iew 76 F Fan Unit 21 I Installation Equipment Dimensions HC 16 Fitting Measures 18 Installation of a HeaterCompact 15 Internal Output Setting 14 M Maintenance 49 Blow Down Pump 62 Control Cylinder 56 Heater Elements 58 Steam Cylinder 53 Thermo Sensor 59 Method of Operation 12 Mode of Action 11 S Safety Interlock 42 Setting for Control Signal 43 Spare Parts 67 Steam Line 28 Steam Manifold 24 Notes ...

Page 73: ...Page 73 T Technical Specification 74 U Unlocking Thermo Sensor for heater element 60 Unlocking Thermo Sensor for Solid State Relais 60 V View of Cabinet 77 W Water Installation 35 Water Supply 36 ...

Page 74: ...12 16 16 16 16 22 22 23 23 24 Operating Weight kg 15 20 20 20 20 36 36 37 37 38 Height mm 390 562 704 Width mm 394 427 490 Depth mm 260 260 309 Water Supply Fully Demineralized Water Cleaned Condensate 1 to 10 bar 13mm Hose Partially Softened Water Tap Water different qualities 1 to 10 bar for 3 4 exter nal thread Fan Unit Wall Mounted VG08 VG08 VG08 VG08 VG17 VG08 VG17 VG17 VG30 VG30 Airflow Capa...

Page 75: ...se Con nection 1x40mm Condensate Hose Connection 1x12mm Net Weight kg 16 16 16 16 25 25 26 26 27 Operating Weight kg 18 18 18 18 43 43 44 44 45 Height mm 562 707 Width mm 427 490 Depth mm 257 306 Water Supply Fully Demineralized Water Cleaned Condensate 1 to 10 bar 13mm Hose Partially Softened Water Tap Water different qualities 1 to 10 bar for 3 4 external thread Other voltages upon request Curre...

Page 76: ...Page 76 15 Exploded View ...

Page 77: ...Page 77 16 View of Cabinet 56 57 51 ...

Page 78: ...12 2004 ...

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