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Hydac FAM 10 Series, Operating And Maintenance Instructions Manual

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Hydac FAM 10 Series Operating And Maintenance Instructions Manual Download Page 9

FluidAqua Mobil – FAM 10/15 +AS1000 

Safety Information and Instructions

 

HYDAC Filtertechnik GmbH 

en 

Page 9 / 80

The safety of the FAM largely depends on maintenance. Regular required mainte-
nance is described in this manual. We will support you if the unit needs repair and 
will provide original spare parts. 

 

Obligations and Liability 

The basic prerequisite for the safe and proper handling and operation of the FAM is 
knowledge of the safety instructions and warnings. 

These operating instructions in general, and the safety precautions in particular, are 
to be adhered by all those who work with the FluidAqua Mobil. 

Adherence is to be maintained to pertinent accident prevention regulations applica-
ble at the site where the product is used. 

The safety precautions listed herein are limited solely to using the FluidAqua Mobil. 

The FluidAqua Mobil has been designed and constructed in accordance with the 
current state of the art and recognized safety regulations. Nevertheless, hazard may 
be posed to the life and limb of the individual using the product or to third parties. 
The FluidAqua Mobil is only to be used: 

• 

solely for its designated use 

• 

only in accordance with the designated equipment group, equipment category 
and zone indicated above 

• 

only when in a safe, perfect condition 

• 

Any faults or malfunctions which might impair safety are to be properly re-
paired or remedied immediately. 

Our General Terms and Conditions apply. They are made available to the owner 
upon concluding purchase of the unit at the latest. Any and all warranty and liability 
claims for personal injuries and damage to property shall be excluded in the event 
they are attributable to one or more of the following causes: 

• 

Improper use of the FluidAqua Mobil or use deviating from its designated use 

• 

Improper commissioning, operation and maintenance of the FluidAqua Mobil 

• 

Operating the FluidAqua Mobil when the safety systems are defective 

• 

Modifications to the FluidAqua Mobil made by the user or purchaser 

• 

Improper monitoring of unit components that are subject to wear and tear 

• 

improperly performed repair work 

Explanation of Symbols and Warnings 

Basic Symbols 

 

 DANGER 

DANGER denotes situations 
which can lead to death if 
safety precautions are not 
observed. 

 

 

 

 WARNING 

WARNING denotes situa-
tions which can lead to 
death if safety precautions 

BEWA FAM10 3417360 en.doc 

2008-06-06

 

Summary of Contents for FAM 10 Series

Page 1: ...FAM 10 15 Series FluidAqua Mobil AquaSensor AS1000 ContaminationSensor CS 1000 Operating and Maintenance Instructions English translation of German original Dokumentation no 3417360 ...

Page 2: ...endeavor to ensure the accuracy of the contents of this document However errors cannot be ruled out Consequently we accept no liability for such errors as may exist nor for any damage or loss whatsoever which may arise as a re sult of such errors The content of the manual is checked regularly Any corrections required will be incorporated in future editions We welcome any suggestions for im proveme...

Page 3: ... Normal Operation 13 Electrical Hazards 14 Maintenance Servicing and Troubleshooting 14 Modifications to the FluidAqua Mobil 14 How to behave in case of emergency 15 Packing Transportation 15 Unpacking the FAM 15 Transporting the FAM 15 Moving the FAM 16 Scope of Delivery 17 FAM Description 18 FAM components 19 Hydraulic schematic 20 Technical specifications 21 Suitable Fluids 21 FAM Function desc...

Page 4: ... LANGUAGE 36 RH P Relative Humidity Pressure 37 Contamination Selection Contamination 38 ISO 38 Intervals 39 an operating hours counter and 40 Operating Mode Cleaning until 40 General Operating Instructions SIEMENS PANEL 41 System Keys 41 Entries and Help 42 Numerical Values 42 Alphanumerical Values 42 Date and Time 42 Entering and Modifying Numerical and Alphanumerical Values 43 Enter Value 44 Pa...

Page 5: ... Reset safety thermostat on the heater Optional 68 Maintenance 69 Visual checks 69 Vacuum pump 69 Rotary Vane Vacuum Pump 70 Changing oil and oil filter 71 Replacing the Air De oiling Element 71 Clean the suction strainer 72 Fluid filter OLF 5 72 Changing the Filter Element 72 Heater Option 73 Storing the FAM 73 Disposing of the FAM 73 Technical data 74 Type label 75 Spare parts 76 FAM 10 76 Fluid...

Page 6: ... that the information on the unit s engineering contained in the documentation was that available at the time of publication There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have additional comments or suggestions contact us at HYDAC Filtertechnik GmbH Division Service technology Filter systems Technical Docum...

Page 7: ...ional options etc may mean that the information in the operating instructions is no longer applicable or adequate After modification or repair work that affects the safety of the product has been car ried out on components the product may not be returned to operation until it has been checked and released by a HYDAC technician Please notify us immediately of any modifications made to the product w...

Page 8: ... looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number de HYDAC Filtertechnik GmbH BeWa 123456a de Seite x Produkt Kapitel 200x xx xx Product Page number Edition date Document language Documentation no with index file name The documentation number with its index enables you to order another copy of the op...

Page 9: ...The FluidAqua Mobil is only to be used solely for its designated use only in accordance with the designated equipment group equipment category and zone indicated above only when in a safe perfect condition Any faults or malfunctions which might impair safety are to be properly re paired or remedied immediately Our General Terms and Conditions apply They are made available to the owner upon conclud...

Page 10: ...ut the use please contact the manufacturer The manufacturer will not accept responsibility for damages resulting from misuse of this equipment The following applies to all work performed using the unit adherence to pertinent national regulations pertaining to accident prevention and safety at the workplace in addition to any applicable internal rules and regulations of the owner operator even thou...

Page 11: ... to all the instructions contained herein Performing requisite inspection and maintenance work Improper Use Any use deviating from the proper designated use described above is prohibited Improper use may result in hazard to life and limb Example of improper use Operation with non approved fluids Safety Devices Prior to starting up the FAM unit each time make sure that all the protective safety dev...

Page 12: ...idAqua Mobil components may not be opened except in normal non contaminated environments The mains cable must be pulled out before the Flui dAqua Mobil is opened Only trained specialist electricians may be carry out tests with the housing opened This also applies to repair work and to modifications of electrical system parts that we have approved The hoses and connection fittings are to be checked...

Page 13: ...dergoing training Individuals with techni cal training engineering background Electrician Supervisor with the appropriate authority Packing Transporta tion X X X Commissioning X X X Operation X X X X Troubleshooting locating the source of malfunction X X X Remedying of me chanical faults X X Remedying of electri cal faults X X Maintenance X X X X Repair work X Shutdown decommissioning X X X X Safe...

Page 14: ...inst being inadvertently switched back on when performing any maintenance servicing inspection or repair work Check any screwed fittings which have been removed to see that they have been properly secured Always check the product to see that it functions properly when performing mainte nance and servicing work Modifications to the FluidAqua Mobil Do not make any modifications design modifications ...

Page 15: ...eaks and proper functioning at the factory then carefully packed for shipment The connectors ports are closed off so that no contamination can enter the unit while it is in transit When receiving and unpacking the unit check it for damage in transit Report any damage to the forwarding agent immediately The packaging material should be re used re cycled as appropriate for your area Transporting the...

Page 16: ...ed again in place after it has been completed None of the components should ever be used as grips for pushing or pulling the FAM because this will cause damage to it Fork lift If the FAM is moved with a forklift then this may only be used in conjunction with the forklift eyes located on the device Crane If the FAM is moved with a crane then this may only be used in conjunction with the crane eyes ...

Page 17: ... forwarding agent or the department in charge immediately the unit may not be commissioned until this damage is properly remedied The following items are supplied Qty Description 1 FluidAqua Mobil FAM ready for connection with suction and pres sure hose 1 Tool square 6 mm for switch box 1 Operating and maintenance instructions FAM 1 Operating and maintenance instructions Busch vacuum pump 1 Supple...

Page 18: ... filtration and de gassing of hydraulic and lubricating oils It removes free water emulsified water and a large percentage of the water to be found in solution The fluid filter that is installed provides efficient filtering out of solid materials The degassing of the medium is achieved by the vacuum set up in the vacuum con tainer BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 19: ... 2 Regulating valve to regulate the necessary vacuum in the vacuum chamber 3 Vacuum gauge 4 Motor pump unit with fluid filter for the separation of solid particles OLF 5 5 Vacuum chamber 6 3 2 directional control valve 7 Suction strainer 8 Vacuum pump 9 Evacuation pump 10 Air filter and dryer 11 Heater mounted in vacuum chamber Option 12 AS1000 Optional 13 CS1000 Optional 14 Motor pump assembly fo...

Page 20: ...FluidAqua Mobil FAM 10 15 CS1000 AS1000 FAM Description HYDAC Filtertechnik GmbH en Page 20 80 Hydraulic schematic BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 21: ...er content must be extracted from the system to be cleaned during operation Free water on the floor of the tank influences the overall water content This is to be drained before starting Suitable Fluids NOTE The FAM may only be used only in connection with lubrication and mineral oils or with mineral oil based media or with biological fluids that can be broken down quickly on the basis of syntheti...

Page 22: ...ng pump 5 is switched on in order to convey around 15 l min to the outlet The filling level falls until level 01 is reached after which solenoid valve 6 switches on and the two pumps convey into the vacuum chamber The filling level continues to rise until level 02 is reached after which the solenoid valve shuts back off again the filling level falls again etc After actuating the stop switch the fi...

Page 23: ...suction and pressure lines to the tank and cleans the medium in continuous operation Transfer by pumping dewatering filtration and degassing Contaminated oil Clean oil The FAM is connected to a contaminated oil tank by means of a suction line and pumps the fluid into the clean oil tank The filling level in the clean oil tank must be monitored permanently during this op erating mode in order to exc...

Page 24: ... hand sides of the FAM Hydraulic Connection of the FAM Connecting the suction port connection IN Make the suction side connection with a flexible hose that is resistant to negative pressure or with pipelines The nominal size of the connecting lines must be at least as large as the cross section of the unit in order to prevent excessively high pres sure loss Permissible suction pressure 0 3 to 1 ba...

Page 25: ...ove the MIN marking in the viewing glass 2 Exceeding the MAX marking will lead to fault messages on the control panel 1 2 The oil quantity between the MIN MAX markings is 0 3 liters The water level is monitored automatically by the integrated float switch while the FAM is in operation A message will appear on the control panel when the MIN filling level has been reached Synthetic vacuum pump oil i...

Page 26: ...rnal heater the temperature can now be set to the desired value For this the upper cover of the heater must be opened with appropriate equipment and the desired operating temperature set The working temperature is preset to 55 C if 80 C is exceeded then the safety thermostat will shut the device off A Fluid temperature 55 C B Safety thermostat 80 C BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 27: ... is mounted then the FAM is to be oper ated from a correspondingly fused socket The direction of rotation of the motor is checked by means of a phase sequence re lay If the phase sequence at the socket is recognized as being incorrect then a message will appear on the display Any reversal of the direction of rotation that may be required is accomplished by switching two phases in the terminal box ...

Page 28: ...acuum column is filled The controller switches to the RH P Menu The evacuation pump is started up and the starting period is finished when the vacuum chamber is filled to the MAX filling level The FAM controller switches over to automatic operation Now regulate the vacuum pressure with the regulating valve on the right of the vac uum gauge depending upon the operating viscosity Operating viscosity...

Page 29: ...er is switched on a 60 second cooling phase inter venes during which only the heater is switched off It is not until this has run its course that the filling pumps are switched off The respective current operating status will be shown in the display The evacuation pump runs until the vacuum column is empty The run down phase status is shown in the display If the main screen from Section 0 appears ...

Page 30: ... could lead to unintended actions in the system Never press more than two keys simultaneously Operating the FAM from the Control Panel Only those buttons are described below whose operation may be required The selected operating mode is shown in the upper line the middle line shows the current operating status and the key assignment is displayed in the lower line Mode Operating status Key assignme...

Page 31: ...Filter MENU1 START START Is displayed only in the operating status Ready for op eration After this key has been pressed the current operating status on the display switches to Starting phase and the RF D screen appears STOP Is shown during the starting phase and during automatic operation RESET Is displayed only when there is a fault The most recently selected operating mode will always be shown i...

Page 32: ...aming made up of a line of dashes The changeover to the selected menu is achieved with the key Start screen Back to the start screen RH Relative humidity menu screen Cont Contamination menu screen Menu2 F1 F2 F3 F4 F1 INTERVALS F2 Operating hours meter F3 CONFIGURATION F4 Switch to MENU1 INTER VALS Times for the recurrent inspection interval for the Cleaning until and or Dewatering to operating mo...

Page 33: ...ter Filter DWT FT EW H FT NEXT DW FT Only operating modes that can be selected are displayed A change of operating modes is possible at any time during the automatic operation of the ready for operation status Operating modes are active as soon as they are selected F1 F2 F3 F4 F1 DWT H FT F2 FT F3 FT H F4 CONTINUE Switch to MENU1 DWT H FT Dewatering until Heating Filtration FT Filtration only FT H...

Page 34: ...Other operating modes Operating mode Dewater Filter EW FTB DW H FTT NEXT FTT F1 F2 F3 F4 F1 FTB H F4 Switch to MENU1 FTT H Filtration until Heating MENU1 Back to MENU1 Operating mode Dewater Filter FTT H MENU1 Manual Menu MANUAL F1 F2 F3 F4 F1 OPERATOR F2 SERVICE F4 MENU1 OPERATOR Manual operation for operator SERVICE Manual operation for HYDAC Service password protected MENU1 Back to MENU1 Select...

Page 35: ... on If individual components are switched on beforehand then these components can now all be switched On or Off vai manual operation F1 FP Switch filling pump On Off DP Switch evacuation pump On Off NEXT Back Manual1 OFF Manual operation FP DP ON OFF The ON OFF operating status of each component is shown on the display Components that are not installed will not be displayed OPERATOR MANUAL2 F1 F2 ...

Page 36: ...C Filtertechnik GmbH en Page 36 80 LANGUAGE F1 F2 F3 F4 F1 Select language F4 back to MENU1 SELECT LANGUAGE Press the F1 key repeatedly until the desired language ap pears Language Language selected ENGLISH SELECT LAN GUAGE MENU1 BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 37: ...status Starting phase and Automatic operation RESET Reset error messages Is displayed only in the presence of faults Rel humidity Nominal 30 Actual 33 Temp 22 C Ready for operation Please press Start RH P MENU1 START STOP RESET Display Rel humidity Nomi nal The nominal value can be changed from 0 99 see chapter 0 Factory setting 30 Rel humidity Actual Display of the current moisture at the FAM inl...

Page 38: ...arked with YES can be selected ISO F1 F2 F3 F4 F1 START F2 STOP F3 RESET F4 back to MENU1 START Start FAM is displayed only in the operating status Ready for operation STOP Stop FAM is displayed only in the operating status Starting phase and Automatic operation RESET Reset error messages Is displayed only in the presence of faults ISO 20 18 18 16 14µ 14µ 15 14 4µ 4µ 6µ 6µ tgt av Ready for operati...

Page 39: ...F4 back to MENU2 Intervals Messwiederholintervall 3 Sollminuten 0 Abgelaufene Minuten MENU2 Display TRG MIN Recurrent measurement interval Adjustable from 2 360 minutes Factory setting 60 minutes Elapsed min utes Display of the repeat testing interval minutes that have already elapsed BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 40: ...h an extent that the CS will issue a fault message This fault message is ignored by the SPS The most recently saved measured value remains saved there until a restart is required The following message is output when the contamination is selected Oil saturation 90 Measurement with CS not possible This display can be minimized by pressing the ESC key so that the screen can be exited again by selecti...

Page 41: ...ional system key is enabled Display Help text SHIFT HELP ESC Displays a window with Help text for the selected ob ject Pressing makes it possible to switch back and forth between screen Help text and the object Help text i e for an EA field Cancel action HELP ESC Undo An entry can be undone as long as that entry has not yet been confirmed with Closing the message window if present Cancelling the d...

Page 42: ...alues Numerical values are entered one character at a time via the system keyboard If has been pressed then you can modify the value one character at a time with the aid of the cursor keys If a field already contains a value then this will be deleted completely from the field by pressing SHIFT DEL Alphanumerical Values Alphanumerical values numbers and letters are entered one character at a time v...

Page 43: ... Effect SHIFT The algebraic sign of a numerical value is changed Pressing SHIFT switches back and forth be tween the two signs TAB All available characters from the expanded character set will be called up one after the other The entry becomes valid HELP ESC The entry is deleted The original value becomes valid again The following approaches are possible for entering numerical and alphanumerical c...

Page 44: ...ntry is confirmed You can abort the entry with HELP ESC Character Call up Sequence When you enter a value in an alphanumerical field for the first time The letter A will be called up after pressing or INS This also applies when a character is added to ones that have already been entered The following applies for further entries Press TAB when letters of the alphabet are to be entered All of the up...

Page 45: ...field Hold one of the cursor keys TAB or with pressed down for as long as it takes for the desired character to appear Press the following keys 00 00 5x DEL 00 00 00 00 INS 00 00 TAB 10 00 INS 10 00 TAB 12 00 2x INS 12 00 TAB 12 30 INS 12 30 TAB 12 34 12 34 You can begin the entry at any given position in the entry field The algebraic sign can also be modified during the entry at any position in t...

Page 46: ...he operating device A registration dialog is displayed for this purpose in which you enter a password F1 F2 F3 F4 User Admin Password OK Cancel Registration dialog You enter the password in the Password field in the registration dialog Proceed as follows 1 Press 2 Hold one of the keys SHIFT TAB pressed down for as long as it takes for the desired character to appear 3 If you need additional charac...

Page 47: ... the system for the user The user is automatically logged out if the time that elapses between any two given actions on the part of the user e g entering a value or changing screens is longer than the log out time He will then have to log in again in order to operate objects under password protection Password The password and the log out time are encoded in a list and stored on the operating devic...

Page 48: ... screen The device comes to a stop and the fault indicator lamp flashes when fault mes sages occur The device can not be started any more The operator can however jump into the different menus and operate a component in the Manual Menu necessary for the elimination of the fault If several errors occur then the most recently occurring message will be displayed first One can used the arrow keys to s...

Page 49: ...fill level Overflow Float switch or cable defective Determine error and replace defective part Cable break AS 1000 temperature Cable break or AS is defective Determine error and replace defective part Cable break AS 1000 water content Cable break or AS is defective Determine error and replace defective part Cable break CS Cable break or CS is defective Determine error and replace defective part No...

Page 50: ... filter Maximum differential pressure at the filter reached Changing the Filter Element Oil tank of rotary vane vacuum pump empty Top up oil Oil level in the tank of the rotary vane vacuum pump too low Top up oil Oil tank of rotary vane vacuum pump too full Please drain off oil Oil level in the tank of the rotary vane vacuum pump too high Open ball faucet and drain oil Heater safety thermo stat tr...

Page 51: ...use filling level exceeded possible foam forma tion evacuation pump cavitation uum column check evacuation pump for proper functioning in crease pressure in the vacuum column in the event of foaming e g from 300 mbar abso lute to 400 mbar ab soute FAM tray too full Drain and seal leaky site of FAM FAM oil pan too full Drain oil pan check the FAM for leaks BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 52: ...ation pump not conveying check The pressure in the vacuum column is too low Raise pressure e g from 300 mbar to 400 mbar Press ESC key Select Menu 1 with F4 key Press F2 key in Menu 1 Select Manual Opera tion Press F1 key in Select Manual Operation menu Manual 1 F3 key in the Hand 1 Menu Evacuation pump is started Message Vacuum chamber overflow Please empty the vacuum chamber and deter mine the c...

Page 53: ...again Carry out check for leakage and eliminate leaks if present Restart FAM with the F1 key Actuate ESC key and reset malfunction with the F3 key Empty the oil drip pan No Y es Failure repaired Check float switch and sup ply lines Message FAM tray too full Drain and seal leaky site of FAM BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 54: ...uate ESC key and reset malfunction with the F3 key Restart FAM with the F1 key Check locking features in the return flow line Open if blocked No Y es Failure repaired Check evacuation pump for proper functioning Check return valve Check filter Message FAM outlet blocked See Troubleshoot ing for BeWa BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 55: ... reset malfunction with the F3 key Restart FAM with the F1 key Check locking features in the suction line Open if blocked No Y es Failure repaired Clean suction filter Check hose between suc tion filter and filling pump Check filling pump for proper functioning Message FAM entry blocked See Troubleshooting for BeWa BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 56: ... reset malfunction with the F3 key Restart FAM with the F1 key Check locking features in the suction line Open if blocked No Y es Failure repaired Clean suction filter Check hose between suc tion filter and filling pump Check filling pump for proper functioning Message Dry running evacuation pump See Troubleshooting for BeWa BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 57: ... switch on main switch Switch off FAM pull out mains plug No Y es Failure repaired Pull out mains plug check mains cable and plug re placing as necessary Message Supply voltage to FAM wrong phase sequence Change phase sequence Note If an engine is replaced at the same time then the direction of rotation of the engine in manual operation must be checked before the FAM is switched On BEWA FAM10 3417...

Page 58: ...m power source Disconnect plug at level sensor Remove level sensor No Y es Replace level sensor because defective Check cable to and in the control cabinet Visual check in the vacuum column Message Fault at the float switch vacuum chamber with Max filling level and or Overflow filling level Error float switch of vacuum tower at fill level Min and or fill level Max BEWA FAM10 3417360 en doc 2008 06...

Page 59: ...power source Plug Check cable to the control cabi net and in the control cabinet to the SPS Functioning No Y Replace dam aged parts Disconnect plug at level sensor Remove level sensor Message Error float switch of water ring vacuum pump at fill level Min fill level Overflow Error float switch of water ring vacuum pump at fill level Min Max Error float switch of rotary vane vacuum pump at fill leve...

Page 60: ...lug replacing as neces sary Fault appears again Open filter housing and take out element s Install new filter elements and reclose filter hous ing Actuate ESC key and reset malfunction with the F3 key Restart FAM with the F1 key Reopen ball faucets in suction and pressure lines Empty filter housing on the ball faucet Close ball faucets in suction and pressure lines No Y es Failure repaired BEWA FA...

Page 61: ... and or the h t t l t 1 Measure the electricity consumption of the engine and or of the heater whose motor protection switch or fuse has tripped Check the viscosity of the medium only with motor pro tection switch Clean the tank of the water ring vacuum pump if neces Close switch cabinet door main switch to On start FAM Set the main switch to Off Message Motor protection switch Q2 drain pump tripp...

Page 62: ...1 Failure repaired Y No Fault appears again Replace motor protection switch and or fuse Close switch cabinet door main switch to On start FAM Y Fault appears again Contact the HYDAC Ser vice Department No Close switch cabinet door main switch to On start FAM BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 63: ...switch to Off disconnect FAM from power source Reconnect mains switch main switch to On start device with F1 key Check the cable and plugs of the respective sensor up to the SPS Error 3 Failure repaired Yes Replace the sensor and or have it checked and then reinstall it Message Cable break AS 1000 temperature Cable break AS 1000 water content Cable break CS BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 64: ...1000 Error messages HYDAC Filtertechnik GmbH en Page 64 80 Reconnect mains switch main switch to On start de vice with F1 key Replace cable and or plug Failure repaired 3 Error appears again Y es No 2 BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 65: ...again No Main switch to Off disconnect FAM from power source Reconnect mains switch main switch to On start device with F1 key Check the cable of the safety thermostat up to the SPS check the setting value of the safety thermostat nominal 80 C Error 7 Failure repaired Yes Replace K7 relay see circuit dia gram Message Heater safety thermostat triggered BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 66: ...ssages HYDAC Filtertechnik GmbH en Page 66 80 Failure repaired Reconnect mains switch main switch to On start de vice with F1 key Replace cable or set nominal value reset theromstat 7 Error appears again Y es No 6 BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 67: ...er Fuse F1 The primary side of the transformer has 2A 400V F2 The primary side of the transformer has 2A 400V F3 The secondary side of the transformer has 3A 250V F4 The secondary side of the transformer control current circuit has 1A 250V F5 The secondary side of the transformer control current circuit has 1A 250V F6 Contamination Sensor Display CSD Optional F7 Contamination Sensor CS Optional BE...

Page 68: ...y thermostat is triggered when the flow of oil through the heater is too low or if the thermostat is damaged After the fault has been corrected the safety thermostat can be reset by pressing the green key in the head To protect yourself from burns wait until the heater has cooled down before doing so Reset button BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 69: ...1 Main switch in position 0 2 Power cord disconnected 3 Mains cable wound around cable drum apparatus present on the FAM This last as a protection against switching back on again Vacuum pump The first oil change must be carried out after 100 operating hours Later oil change intervals are dependent on operating conditions The oil must be changed after 500 2000 hours of operation but at least semi a...

Page 70: ...0 80 Rotary Vane Vacuum Pump Item Description 1 Inlet flange 2 Rotor 3 Slide 4 Exhaust valve 5 Oil sump 6 Exhaust cover 7 Air de oiling element 8 Oil filling screw plug 9 Gas ballast valve The following descriptions are in reference to these positions BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 71: ...l Open the screw plug 4 ball faucet to drain off the old oil Seal the screw plug when the flow of oil diminishes and then let the pump run again briefly for a few seconds Open the plug screw once again and drain off the remaining oil Screw the plug screw back in tightly Remove the oil filter 11 and replace it with a new one Fill in new oil through the oil filling screw plug 5 until the MAX marking...

Page 72: ...nging the Filter Element Switch off the system close the ball faucets on the inlet and the outlet and carry out a pressure relief sequence in the filter housing Carefully open the emptying screw SW 6 mm on the bottom of the filter housing the emptying screw is equipped with ventilation slits The filter pot can be completely emptied by removing the emptying screw SW 6 mm on the floor of the filter ...

Page 73: ...e is 20 C 60 C The maximum storage time is 6 months after which the FAM must be put back into operation for at least 24 hours Afterwards the device can be placed in storage once again Disposing of the FAM The packaging material should be re used re cycled as appropriate for your area When decommissioning and or disposing of the FAM adherence is to be maintained to local guidelines and regulations ...

Page 74: ... 15 Operating pressure in bar 3 5 3 5 Viscosity range in mm s 15 800 15 800 Electrical power consumption 1500 W Standard 4400 W with heater 2000 W Standard 4900 W with heater Length of electronic cable in m 10 10 IP class IP 54 IP 54 Length of hoses in m 5 5 Hoses material NBR NBR Connection Inlet outlet G 1 G 1 2 G 1 G 1 2 Material of sealings NBR FPM NBR FPM Fluid temperature in C 10 80 10 80 Am...

Page 75: ...5 CS1000 AS1000 Technical data HYDAC Filtertechnik GmbH en Page 75 80 Type label The type plate is located on the front panel Please add the data from the type plate into the following copy BEWA FAM10 3417360 en doc 2008 06 06 ...

Page 76: ...8 1 Level sensor vacuum chamber 0120 4801 available on request Fluid filter OLF 5 10 Qty Description Part no 1 Filter pumps unit OLF 5 10 1 Filter element Filter fineness 2 µm N5DM002 0034 9494 1 Filter element Filter fineness 5 µm N5DM005 0306 8101 1 Filter element Filter fineness 10 µm N5DM010 0310 2924 1 Filter element Filter fineness 20 µm N5DM020 0302 3508 available on request Vacuum pump Qty...

Page 77: ...Notes ...

Page 78: ...Notes ...

Page 79: ...Notes ...

Page 80: ...chnology Division Industriegebiet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Tel 49 0 6897 509 01 Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com email filtersysteme hydac com ...

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