Hugh Crane COMMANDO Operating & Maintenance Manual Download Page 2

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TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 2 of 39

INDEX

1. Design & Manufacture

2. Machinery Designation

3. General Description

4. EC Declaration of Conformity and Warranty

5. Health & Safety

5.1 Operation & maintenance

5.2 Inspection & testing

– before use

Legionella/Legionnaire’s Disease

7. Noise

8. Operating Instructions

8.1 General

8.2 Towing and Moving on to the Public Highway

8.3 Machine Operation

8.4 Operator Controls

8.5 Pre-start Checks and Preparation

8.6 Using the Machine

Maintenance, Servicing & Adjustment

9.1 General & Safety

9.2 Water Pump

9.3 Unloader

9.4 Engine

9.5 Maintenance Checklist

10. Specifications and Spare Parts

10.1 Unique Machine Numbers

10.2 Specification

10.3 Spare Parts and Ordering

Appendices

Electrical Drawing, Hydraulic Piping, Trailer IVA Certificate.

Component Manufacturer’s Manuals (Honda Engine, UDOR pump)

Summary of Contents for COMMANDO

Page 1: ...g Equipment Ltd For Sales Service and Spare Parts contact HUGH CRANE Cleaning Equipment Ltd www hughcrane co uk TEL 01493 750072 FAX 01493 751854 Email sales hughcrane co uk IMPORTANT This handbook should be read and understood by the operator before using the equipment and should be kept with the equipment and made available to anybody who is intending to use it SOUTH WALSHAM ROAD ACLE NORWICH NO...

Page 2: ... 1 General 8 2 Towing and Moving on to the Public Highway 8 3 Machine Operation 8 4 Operator Controls 8 5 Pre start Checks and Preparation 8 6 Using the Machine 9 Maintenance Servicing Adjustment 9 1 General Safety 9 2 Water Pump 9 3 Unloader 9 4 Engine 9 5 Maintenance Checklist 10 Specifications and Spare Parts 10 1 Unique Machine Numbers 10 2 Specification 10 3 Spare Parts and Ordering Appendice...

Page 3: ...es together with basic safety points The Trailed Bin Cleaning Unit is a mobile self contained unit with its own power source designed to effectively internally clean EN 840 waste bins of various sizes Key features include the filtration and recycling of wash water and the mechanical hydraulic elevation of bins into their cleaning positions with the minimum of manual handling effort Operators are a...

Page 4: ...our from the date of purchase guarantees are not transferable subject to good use and adherence to recommended service procedures Major components are subject to individual manufacturer s warranty conditions Wearing parts including tyres pump seals valves hoses filters jets and tooling are excluded from warranty cover unless subject to faulty materials or manufacture ...

Page 5: ...ins designed and constructed to EN840 of sizes 140 240 360 600 1100 litres only that have not contained hazardous wastes For any other bin types Hugh Crane Cleaning Equipment should be contacted for approval before proceeding It should only be used by persons trained and competent in its operation in accordance with the instructions within this manual with all guards in place and other safety feat...

Page 6: ...d to be necessary o Hi Vis outer garment as the work location requires for example other moving vehicles nearby Safety features and regular checking Safety features are provided for the protection of all and their effectiveness must be verified and recorded on a daily basis as follows All fixed guards visually confirmed to be in place undamaged and effective Safety signage to be in place and legib...

Page 7: ... as to minimise the potential for tripping Use warning signs regarding slipping and tripping hazards around work areas as assessed to be necessary Manual handling manually moving unit including coupling and decoupling from towing vehicles Apply the following precautions when carrying out these activities Ensure that jockey wheel clamp lever is fully tightened to prevent wheel falling when in up po...

Page 8: ...or concern Noise The unit can generate noise levels of typically 117 dB LWA When in operation a noise survey should be carried out to determine any areas which may exceed 80 85dB with appropriate precautions being put in place by the user including consideration of any further practicable measures to reduce or contain noise at source warning signage as appropriate designation of advisory mandatory...

Page 9: ... should thus maintain awareness of any particular hazardous contaminant which may be present in bins carry out their own risk assessment and avoid if unacceptable levels of risk are assessed to exist Filtered out solids will accumulate in various places relating to their size including the catchment tray filter mesh the filtration tanks and filter media within these tanks which will all require pe...

Page 10: ... document The user therefore should ensure that all such circumstances are fully risk assessed with appropriate controls and precautions put in place High pressure water Pressurised cleaning water is generated by the high pressure HP pump normally contained within the HP pipework hose system until released through the cleaning lance The high pressure cleaning jet should only be used for bin and as...

Page 11: ...operator s use reference 5 2 2 Hose Assemblies Hose assemblies are of paramount importance with respect to water jetting equipment Before using any hose assembly it is essential to check the following points No hose should be used where there is any evidence of external damage Particular attention should be paid to exposed or broken wires which are not only likely to be a source of rupture but may...

Page 12: ...achine should not be operated with any of the guards covers or any other safety equipment removed or damaged 5 2 4 Controls All operating controls should be checked for correct functioning daily before use Most notably this must include the Emergency Stop control which will bring all functions of the machine to a halt in the case of any problem arising ...

Page 13: ...n to the UK Health Safety Executive Approved Code of Practice L8 which details the precautions that employers are required to take in respect of legionnaire s disease including the needs to carry out a risk assessment have an appointed competent person have in place a legionella control scheme and review of control measures 7 NOISE In normal operation the machine can generate noise levels of up to...

Page 14: ...s used it is essential that only physically capable people use the equipment 8 1 3 Chemicals may be used in conjunction with this equipment Only chemicals supplied or recommended by the manufacturer should be used as other products may affect the safe use of the equipment Consideration should also be given to environmental and COSHH regulations 8 1 4 Only operate the cleaning unit on firm level gr...

Page 15: ...et the height of the ball hitch to just above that of the vehicle tow ball Couple the Trailed Bin Cleaning Unit to the vehicle making sure that all persons are clear when reversing Lift the ball hitch locking lever and lower the ball hitch drawbar using the height adjusting crank so that the hitch locking lever clicks back down into its locked position over the ball indicating it is securely attac...

Page 16: ...mpliance with current legislation The machine should not be operated with any of the guards covers or any other safety equipment removed or damaged f Components as supplied by others i e engines and pumps are covered by their own manufacturer s handbooks which are included for your use g Chemicals may be used in conjunction with this equipment Only chemicals supplied or recommended by the manufact...

Page 17: ...f 39 17 8 3 2 BEFORE CARRYING OUT ANY WORK ON THE UNIT The bin lift must be in its lowered position bin removed from clamp battery disconnected engine ignition key removed any residual water pressure released any residual hydraulic pressure released ...

Page 18: ... UNIT Page 18 of 39 18 8 4 OPERATOR CONTROLS 8 4 1 OPERATOR INTERFACE The main operator controls are located on the pushbutton station as illustrated below The engine ignition switch engine stop start is mounted directly on the engine ...

Page 19: ...lock in place Once locked in gently lift and rotate the bin over the wash tray Bin is ready to be washed To remove repeat the process backwards To lift a commercial bin make sure the locking bracket is fixed into it holder This locks the two bin lifts together Place the commercial bin lid open next to the grips and lock in place Using the manual hydraulic lift pump the bin up and rotate over to th...

Page 20: ...ng frame has fully clamped the bin Release of the button results in the clamp frame ceasing to move until it is either pushed again or the CLAMP RELEASE button is operated 3 CLAMP OFF This button releases the clamp It should only be operated once the bin has been lowered back to the ground following cleaning DO NOT OPERATE THIS BUTTON RELEASE THE CLAMP WITH THE BIN IN ITS RAISED POSITION as doing ...

Page 21: ... top up with the specified liquid if required i Engine oil dipstick ii Pump oil dipstick iii Gearbox oil dipstick Confirm oil specifications from engine and pump manufacturers handbooks b Fill fuel tank with petrol Ensuring engine is shut down and cool with no other ignition source present c Hydraulic oil Check and fill point ...

Page 22: ...BIN CLEANING UNIT Page 22 of 39 22 d Check and clean the water pump inlet filter e Check the primary filter f Clean as necessary g Remove the filter cassette and rinse with fresh water do not power wash Replace once cleaned ...

Page 23: ...orkers pedestrians and other moving vehicles c Preferably leave the bin cleaning trailer attached to the tow vehicle If it has to be uncoupled do so only on a firm and level surface ensuring that the trailer handbrake is applied and its rear support legs deployed lowered d Ensure that the unit is clear of personnel and obstructions and is generally safe to operate e Don the required personal prote...

Page 24: ... position constantly monitoring the area around the mechanism and raising bin to ensure that the operator and all other persons are and remain clear of the tilting mechanism and the moving bin WARNING Do not operate the CLAMP OFF pushbutton once a bin is in its raised position A bin released from the lift whilst elevated could fall uncontrollably and cause injury and damage m Ensure bin s are elev...

Page 25: ...should be cleaned regularly during operation b The second filter panel is positioned within the baffled area and has a spun fibreglass filter This filter should be cleaned daily by gentle rinsing only Do not use a high pressure jet or it will be damaged use a low pressure hose or immerse it After a period of use the filter will need to be replaced c The third filtration stage is another filter pan...

Page 26: ...t the machine is thoroughly drained down and cleaned after a day s use a Empty water from the main tank by opening the drain valve b Remove the filter media and cassette and rinse with fresh water do not power wash Replace once cleaned c Attach the hose and open the valve to drain the filtration water tank ...

Page 27: ...that no lance is fitted to the wash gun Start the water pump Open the hand lance valve Point the gun into the main tank filler and pull the trigger When antifreeze solution is seen leaving the gun release the trigger Stop the pump The system is now filled with antifreeze Removing the antifreeze Prepare a suitable vessel to accept the returned anti freeze solution large empty drum or bucket Ensure ...

Page 28: ... OF THE MACHINE WITH THE ENGINE RUNNING ALWAYS STOP THE ENGINE AND RETURN THE TILTING MECHANISM TO ITS LOWERED POSITION BEFORE CARRYING OUT ANY MAINTENANCE OR ADJUSTMENTS The following operations should only be carried out by fully trained and competent service personnel i Adjustments of relief valve pressures ii Adjustments of engine speed iii Adjustment of any pressure control or bypass valves v...

Page 29: ... Check mountings Check exhaust system for leaks PUMP Inlet Strainer Oil level Change oil After first 50 hours Replace valves and piston seals Hoses for security chafing UNLOADER VALVE Check break off pressure HOSE LANCE Connectors in good condition and leak free Hose in good visual condition with no signs of damage Lance in good visual condition with no leaks or signs of damage trigger lock effect...

Page 30: ...erating controls Check operation of emergency stop Daily Weekly 100 hrs 250 hrs 500 hrs 1000 hrs HYDRAULIC PUMP AND SYSTEM Refer to pump manufacturer s manual TRAILER EVERY USE FIRST 100 MILES EVERY 1000 MILES MONTHLY EVERY 3000 MILES 3 MONTHLY Tyres condition tread Wheel nuts tightness Coupling Bolts tightness Coupling Lubrication Jockey Wheel Bolts tightness Jockey Wheel Lubrication Lights funct...

Page 31: ...g Weight laden water tank containing 300 litres 1050 kg Towbar Nose Weight unladen water tank empty up to 95kg Towbar Nose Weight laden water tank full up to 95 kg Length 4 0 metres Width 1 5 metres Height 1 4 metres GENERATOR Engine Honda GX160 Electric Start Electrics 12V DC Battery Type 12V 60AH 550A GEARBOX Gearbox Udor RM122 H P PUMP Model Udor PNC 13 15 S V Pump pressure 90 bar Pump Flow 13 ...

Page 32: ...TRIC START 1 STK HC01601 16 GEARBOX UDOR RM122 1 STK HC52012 17 PUMP UDOR MC 18 20S 1 STK HC52004 18 HYDRAULIC P PACK 1 BI 27 BEARING UNIT SL35 2 STK HC22111 28 LIFT HYD CYLINDER 40B x 200S 2 STK VIP1102 29 CLAMP HYD CYLINDER 32B x 300S 2 STK VIP1101 30 FLOW CONTROL VALVE 3 8 2 BI VRFU9002 3 8 31 FASTENER GRAVELLY 2 STK HC93054 33 AVM RAB 0 6 STK HCOB 023 34 GAS SPRINGS 2 BI 1245 8023 35 HINGE SS ...

Page 33: ...IN CLEANING UNIT Page 33 of 39 33 45 RED REFLECTOR TRIANGLE 2 STK HCOB 152 46 INDICATOR SIDE LIGHTS 2 STK HCOB 146 47 NUMBER PLATE LIGHT 1 STK HCOB 150 48 REVERSING LIGHT 1 STK HCOB 144 49 13 PIN TRAILER PLUG 1 STK HCOB 207 ...

Page 34: ...TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 34 of 39 34 APPENDICES ELECTRICAL CIRCUIT DIAGRAM ...

Page 35: ...TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 35 of 39 35 ...

Page 36: ...TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 36 of 39 36 TRAILER INDIVIDUAL APPROVAL CERTIFICATE ...

Page 37: ...TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 37 of 39 37 MANUFACTURERS LITERATURE ...

Page 38: ...TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 38 of 39 38 MANUFACTURERS LITERATURE HONDA GX390 ENGINE Q SUPPLIERS HONDA Honda GX390 Service Manual from 31 05 2011 ...

Page 39: ...TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 39 of 39 39 MANUFACTURERS LITERATURE UDOR PUMP Q SUPPLIERS UDOR UDOR ManualSmallPumps ...

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