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HTC 2500 iX, Manual

The HTC 2500 iX is a cutting-edge smartphone that offers top-of-the-line performance and features. To fully unlock its potential, make sure to download the free user manual available at manualshive.com. This comprehensive manual will guide you through all the functions and settings of this outstanding device.

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Operation .................................................................................................................................................. 41
Operation .................................................................................................................................................. 41

Mist Cooler System ............................................................................................................................................................. 41

Operation .................................................................................................................................................. 41

Grinding pressure ............................................................................................................................................................... 41

Presentation ............................................................................................................................................. 42

Suction system .................................................................................................................................................................... 42

Schematic diagram.................................................................................................................................. 43

Suction system .................................................................................................................................................................... 43

Operation .................................................................................................................................................. 44

Suction system .................................................................................................................................................................... 44

Operation .................................................................................................................................................. 45

Stopping the engine ............................................................................................................................................................ 45

Operation .................................................................................................................................................. 46

After stopping the engine ................................................................................................................................................... 46

Care and maintenance ............................................................................................................................ 47

Cleaning the machine ......................................................................................................................................................... 47
Refuelling the diesel engine ............................................................................................................................................... 47

Error codes in control panel................................................................................................................... 48

Frequency converter: Error code 0 - 14 ............................................................................................................................ 48

Error codes in control panel................................................................................................................... 49

Frequency converter: Error code 15 - 28 .......................................................................................................................... 49

Error codes in control panel................................................................................................................... 50

Frequency converter: Error code 29 - 42 .......................................................................................................................... 50

Error codes in control panel................................................................................................................... 51

Frequency converter: Error code 43 - 56 .......................................................................................................................... 51

Error codes in control panel................................................................................................................... 52

Frequency converter: Error code 57 - 70 .......................................................................................................................... 52

Error codes in control panel................................................................................................................... 53

Frequency converter: Error code 71 - 73 .......................................................................................................................... 53

Control cabinet - AS1 .............................................................................................................................. 54
Control cabinet - AS1 .............................................................................................................................. 55

Summary of Contents for 2500 iX

Page 1: ...00 iX 1 Starting Procedure 2 Maintenance Schedule 3 HTC 2500 Manual 4 HTC 2500 Education 5 Perkins 1104 Engine Manual Particle Filter Datasheet 6 Generator Manuals 7 HTC 86D Manual HTC 55C Manual 8 Ge...

Page 2: ......

Page 3: ...SRV 3RVLWLRQ DOO VWHHULQJ DQG WXUQLQJ MR VWLFNV LQ QHXWUDO KHFN WKDW WKH VWHHULQJ JULQGLQJ 9 FRQWURO DQG JULQGLQJ KHDG SRVLWLRQ FRQWUROV DUH LQ WKHLU FHQWUDO QHXWUDO SRVLWLRQ 3UHVV WKH 217 18 EXWWRQ R...

Page 4: ...LQJ WR WKH ORZHVW H SHFWHG RXWVLGH WHPSHUDWXUH I QHFHVVDU DGG WKH FRUUHFW FRRODQW ZDWHU PL WXUH Operation 45 Stopping the engine NOTICE 6WRSSLQJ WKH HQJLQH LPPHGLDWHO DIWHU LW KDV EHHQ ZRUNLQJ XQGHU O...

Page 5: ...r element clean Perkins Manual page 61 Engine oil level check Perkins Manual page 64 Fuel system primary filter water separator drain Perkins Manual page 70 Walk around inpection Perkins Manual page 7...

Page 6: ...l page 11 Chassie joint inspect Particle filter clean DPX Datasheet page 4 Every 1000 service hours Engine valve lash inspect adjust Perkins Manual page 67 Every 2000 service hours Aftercooler core in...

Page 7: ...1 Manual GB...

Page 8: ......

Page 9: ...ntegrated in the machine the HTC 2500 iX grinding machine is in a class of its own an industrialised grinding system for really large areas The HTC 2500 iX is packed with technology and features and o...

Page 10: ...ions in this manual without giving prior notice This manual is protected by the Copyright Act and no part of it may be copied or used in any other way without the written approval of HTC Trademarks HT...

Page 11: ...f conformity 13 Introduction to the HTC 2500 iX 14 Technical specification for the HTC 2500 iX 14 The technology and its benefits 15 Safety instructions 16 Operating the machine on a sloping surface 1...

Page 12: ...8 Presentation 29 System description CanOpen components status 29 Presentation 30 System description Interface touch screen 30 Operation 31 Before starting the engine 31 Operation 32 Starting the engi...

Page 13: ...47 Refuelling the diesel engine 47 Error codes in control panel 48 Frequency converter Error code 0 14 48 Error codes in control panel 49 Frequency converter Error code 15 28 49 Error codes in control...

Page 14: ...6 Control cabinet AS2 56 Control cabinet AS3 57 Control cabinet AS4 58 Appendix 1 Additions to manual for HTC 2500 iX 59 Appendix 2 Maintenance intervals for HTC 2500 iX 58...

Page 15: ...corrosion or use over and above the prescribed specifications The manufacturer is not responsible for indirect damage or costs under any circumstances The manufacturer s warranty period is 24 months f...

Page 16: ...d damage to the machinery or other equipment This symbol means Tip and indicates that in the subsequent text you can get tips and advice on ways to make operating your ma chine or associated equipment...

Page 17: ...ted in the folded position Only start with the rotating discs facing the floor and with the tools applied When replacing grinding tools pay attention as the grinding tools and the metal discs may be h...

Page 18: ...tection Machine name plate The model number and serial number for your machine are shown on the machine name plate This information is required when ordering spare parts for the machine Use the space...

Page 19: ...on the right hand side of the cab The serial number can also be found inside the left hand hatch on the frame above the lifting point 1 Serial number 2 Engine number 3 Generator number 4 Output 5 Volt...

Page 20: ...ctives the EMC Directive and other possible requirements in so called directives for new procedures in accordance with these regulations The HTC 2500 iX grinding machine carries the CE mark in accorda...

Page 21: ...he CE Marking Directive 93 68 EEC Type of equipment Grinding machine Make HTC TrademarkHTC 2500 iX Serial number ___________________ Manufacturer HTC Sweden AB Box 69 SE 614 22 S derk ping The product...

Page 22: ...ements the driver sits in comfort well separated from the harsh environ ments that often arise in conjunction with grinding work The HTC 2500 iX has an enormous capacity One ma chine is equivalent to...

Page 23: ...that it is recommended for the production of HTC Superfloor The grinding capacity of the HTC 2500 iX is enor mous With an impressive grinding width of two and a half metres it is possible to grind up...

Page 24: ...the machine has to be towed the drive motors brakes have to be released manually This is done by pulling in and securing each drive motor s release lever which are situated beneath the cab and protrud...

Page 25: ...17 Machine description Front view 1 2 3 4 6 7 8 9 5...

Page 26: ...ts front 1 Lighting ramp 2 Entrance to the operator s cab 3 Left hand engine cover 4 Splash guard 5 Cover for grinding head 6 MCS Mist Cooler System 7 Electric motor for grinding head 8 Suction hose f...

Page 27: ...19 1 2 3 4 5 6 7 Machine description Rear view...

Page 28: ...f machine components rear 1 Exhaust pipe from diesel engine 2 Right hand engine cover 3 Loading ramp for dust and grinding waste 4 Dust waste bag Longopac 5 Air cannon Filter cleaner 6 Pre separator 7...

Page 29: ...ls 0 I II III OK Steering Grinding OFF ON OFF ON OFF Off ON On OFF ON OK VAC Control Ignition Grinding Head DOWN UP Grinding Speed Warning Main Power Electric Power Main power On Main power System Rea...

Page 30: ...ck steering control This control checks the ma chine s turning movements to the right and left 8 Fire extinguisher Used in an emergency to extinguish fire Checked regularly in order to safeguard funct...

Page 31: ...23 System location left hand side 14 13 12 11 10 9 1 2 3 4 5 7 Presentation 6 8...

Page 32: ...risk of burns Contains high voltage components do not touch 10 Water filter for the mist cooler system 11 Intercooler the cooler cools the intake air in the super charged combustion engine The interco...

Page 33: ...25 Presentation System location right hand side 10 9 8 7 1 2 3 4 5 6 11 12 13...

Page 34: ...this surface may be hot Pay attention in order to minimise the risk of burns Contains high voltage components do not touch 7 Batteries 8 Main switch 12VDC 9 Control cabinet 4 Low current equipment 24V...

Page 35: ...s activated The steering deflection is displayed under Angle Restrict steering so that the indicator remains in the green field If the indicator reaches the yellow field it is vital to take great care...

Page 36: ...VAC CONTROL field Pressing the EMPTY VAC LEFT or EMPTY VAC RIGHT button turns off the suction function for the selected side When the lamp indicates green beside the button can take up to 30 seconds t...

Page 37: ...CanOpen components status Error messages can be displayed in the CANOpen menu The messages from this menu can be interpreted by au thorised service personnel Contact your retailer for further informat...

Page 38: ...seat while driving the machine will stop LEFT RIGHT DRIVE MOTOR HOT Indicates red when one of the motors for operating the machine is too hot AIR PRESSURE VAC MAIN SWITCH Indicates red when the sucti...

Page 39: ...supply Drain water from the water separa tor if equipped Check the engine lubrication oil level Maintain the oil level between the ADD mark and the FULL mark on the en gine oil level gauge Check the c...

Page 40: ...Allow the electric starter motor to cool for two min utes before cranking the engine again 1 Ensure that the main switch see figure below has been engaged for at least 5 seconds 2 Check that the mach...

Page 41: ...f ON On OFF ON OK VAC Control Ignition Grinding Head DOWN UP Grinding Speed Warning Main Power Electric Power Main power On Main power System Ready HTC 2500 iX OK Steering Grinding OFF ON OFF ON OFF O...

Page 42: ...rking temperature 0 I II III OK Steering Grinding OFF ON OFF ON OFF Off ON On OFF ON OK VAC Control Ignition Grinding Head DOWN UP Grinding Speed Warning Main Power Electric Power Main power On Main p...

Page 43: ...on and set STEERING to the ON position The machine is now not braked which is important to known when e g starting on an incline Pay attention to the fact that power load AMP left or AMP right will no...

Page 44: ...driving backwards the steer ing system adjusts the movement so that the articulated joint maintains the same angle until the control is activated again The current angle of the articulated joint can e...

Page 45: ...37 Operation Grinding heads...

Page 46: ...green lamp in front of the relevant lever indicates that this function is activated HTC recom mends that this function is always used during grinding Operation ing Grinding ON ON OFF ON ontrol Grindin...

Page 47: ...er GRINDING in the OPERATION menu If any of the indica tors is within the red field reduce the grinding speed OK Steering Grinding OFF ON OFF ON OFF ON OFF ON OK VAC Control Ignition Grinding Head DOW...

Page 48: ...he tool is slid forwards out from the centre of the tool holder in accordance with Figure 1 Then lock the tool into the tool holder by giving it a few light taps with a rubber mallet in accordance wit...

Page 49: ...are Operation Mist Cooler System rotating If grinding pressure is required press the GRINDING PRES SURE button under the SERVICE page in the display When the function is being activated the symbol tu...

Page 50: ...42 Presentation Suction system...

Page 51: ...rting grinding dust 4 Valve 5 Pre separator that takes care of coarse grinding residue 6 The filter cyclone takes care of fine grinding dust 7 The air cannon filter cleaner produces pulses of compress...

Page 52: ...ossible to empty both sides simultaneously In order to replace vacuum cleaner bag Press LEFT or RIGHT under EMPTY VAC in the SERVICE menu Wait until the indicator is green can take up to 30 seconds Re...

Page 53: ...opping procedure 1 Press the Main Power button OFF 2 Turn the key to the OFF position Operation 3 The engine will run at idle and stops automatically after two minutes in order to stabilise internal e...

Page 54: ...nor adjustments Repair any leaks and tighten any loose bolts Note the required service intervals for the machine s components Perform the engine maintenance that is speci fied in the Operation and Mai...

Page 55: ...aid when cleaning the side windows as these are made of plastic and become scratched more easily than glass Use a damp lint free soft clean cloth to achieve the best results Bearing in mind the risk o...

Page 56: ...nication on the Modbus bus 6 internal com link ILF Communication fault between option card and drive 7 Com network CnF Communication fault on communication card 8 External flt LI Bit EPF1 Fault trigge...

Page 57: ...sed on a single phase line supply Unbalanced load This protection only operates with the drive on load 22 Undervoltage USF Line supply too low Transient voltage dip Damaged precharge resistor 23 Motor...

Page 58: ...CANopen com COF Interruption in communication on the CANopen bus 35 Brake control bLF Brake release current not achieved Brake engage frequency threshold Brake engage freq bEn only regulated when bra...

Page 59: ...or shout circuited 48 PTC2 overheat OtF2 Overheating of the PTC2 probes detected 49 LI6 PTC probe PtFL PTC probes on input LI6 open or short circuited 50 LI6 PTC overheat OtFL Overheating of PTC prob...

Page 60: ...measurement component 61 AI2 input AI2F Non conforming signal on analog input AI2 62 Encoder EnF Encoder feedback fault 63 Thyr soft charge CrF2 DC bus charging fault thyristors 64 input contactor LC...

Page 61: ...display F rklaring 71 AI3 4 20 mA loss LFF3 Loss of the 4 20 mA reference on analog input AI3 72 AI4 4 20 mA loss LFF4 Loss OF the 4 20 mA reference on analog input AI4 73 Cards pairing HCF The CARDS...

Page 62: ...24 VDC FIN 8 F1 Fuse Control transformer 1 9 F13 Fuse Control transformer 2 10 F12 Fuse Transformer 2 primary 11 F14 Fuse Transformer 2 secondary 12 F10 Fuse Air compressor 13 F11 Fuse Mist pump 14 F...

Page 63: ...requency converter 3 40 Q5 Residual current device Frequency con verter 1 41 Q6 Residual current device Frequency con verter 2 42 Q7 Residual current device Frequency con verter 3 43 K11 Control RELAY...

Page 64: ...4 L4 Inductance 4 5 L5 Inductance 5 6 U1 Frequency converter 1 7 U2 Frequency converter 2 8 U3 Frequency converter 3 9 U6 EMC Filter 1 10 U7 EMC Filter 2 11 U8 EMC Filter 3 12 U9 EMC Filter 4 13 U10...

Page 65: ...1 Relay radio mode PC Radio LCD cam eras 11 PLC CanOpen module 12 K22 Relay RPM diesel engine 13 K23 12 24 UNIT AS4 14 F30 Fuse main fuse for 12V system 15 F31 Fuse headlight roof 16 F32 Fuse for cont...

Page 66: ...Contactor actuator 1 Up 4 K43 Contactor actuator 2 Down 5 K44 Contactor actuator 2 Up 6 K45 Contactor actuator 3 Down 7 K47 Contactor actuator 3 Up 8 F41 Fuse 24VDC CanOpen 9 K40 Contactor Cooling AS...

Page 67: ...y 2 3 diesel This would reduce the engine s service life and result in the particle filter having to be cleaned at more regular intervals Service and maintenance General overview Check the absolute fi...

Page 68: ...60 Image 1...

Page 69: ...n check replacement X 21 Intercooler cleaning check X 22 Particle filter turn X X X 23 Sock filter absolute filter check cleaning replace if necessary X 24 Activate residual current device X 25 Activa...

Page 70: ...62...

Page 71: ...63...

Page 72: ...64 HTC Sweden AB Box 69 SE 614 22 S derk ping Sweden Tel 46 0 121 294 00 Fax 46 0 121 152 12 www htc sweden com...

Page 73: ...HTC Sweden AB Professional Floor Systems HTC 2500 IX Education Material November 2007...

Page 74: ...HTC Sweden AB Professional Floor Systems Concept Description of HTC 2500 IX Everything integrated High Capacity Short startup time Better working environment...

Page 75: ...chine contains more wires than a normal house The output is 105 kW that is equal to 7 normal houses The machine has a virtual waist that is computer controlled The control system has more than 2000 li...

Page 76: ...HTC Sweden AB Professional Floor Systems Systems in the machine Grinding system Lift system Air system Power system VAC system Driving system Control System Water system Engine system...

Page 77: ...connected together There are one inverter for each grinding head The inverters are controlled via the control system in the cabin Each head can be controlled separately head has to be lifted and locke...

Page 78: ...l Floor Systems Lifting System The lift system is electrical 24V and controlled from the cabin Each cylinder is controlled individually from the cabin Control System Power System 24 V Power Pneumatic...

Page 79: ...r is used to unlock the heads when lowering them Air is also used to clean the filters in the VACs and to shift between the VAC units Air is also used to increase the grinding pressure on the heads th...

Page 80: ...or Systems VAC System The VAC system contains of 1 110DAP with 2 preseparators Clean air is described as blue lines while dirty air is dark olive green VAC Pump Valves HEPA Filter Security Valve To Gr...

Page 81: ...HTC 2500IX is equipped with the patented MIST system to improve the efficiency The system is controlled from the cabin The water level can be monitored from the cabin display Control System Power Sys...

Page 82: ...s are connected to the inverters to enable the machine to drive in slopes max 10 degrees in 2 minutes The propulsion motors are equipped with thermal switch and parking brakes Parking brakes are autom...

Page 83: ...enerated by the generator located above the diesel engine Main power switch is located in the cabin Main power is protected by frequency and voltage relay s The system is also protected by Ground Circ...

Page 84: ...d can be used for years this also enables the machine to operate indoors in well ventilated areas By the batteries a main switch is located if this is missing nothing will start The 12 V box contains...

Page 85: ...System The machine is controlled from a computer located behind the touch screen in the cabin The computer communicates with all other electronics through CAN open bus network Control System Power Sys...

Page 86: ...HTC Sweden AB Professional Floor Systems HTC 2500IX SAFETY INSTRUCTIONS November 2007...

Page 87: ...bin below the seat The emergency break will break all electricity in the machine to all systems DO NOT USE THE EMERGENCY BRAKE UNLESS IT S NECESSARY AS IT CAN DAMAGE THE DIESEL ENGINE AND GENERATOR If...

Page 88: ...s SAFETY IMPORTANT The machine has a safety area around it of 30 meters radius or in a safe area surrounded walls The driver have limited control of the surrounding and no one is allowed to operate be...

Page 89: ...o not drive the machines in slopes more than 120 seconds and more than 5 7 meters in height downhill equal to 10 degrees Uphill the machine manages a 10 degrees slope no time limitations check Amp met...

Page 90: ...HTC Sweden AB Professional Floor Systems HTC 2500IX CONTROLS November 2007...

Page 91: ...HTC Sweden AB Professional Floor Systems Cabin environment Fwd Rew Steering AC FAN Control Sys Buttons Stereo...

Page 92: ...HTC Sweden AB Professional Floor Systems Cabin environment Emergency Hammer Rew Camera Display Control lights...

Page 93: ...C Sweden AB Professional Floor Systems Starting the machine 1 Ensure that the main switch is turned on 2 The switch is located at the back behind the right cover at the bottom just beside the batterie...

Page 94: ...al Floor Systems Starting the machine 1 Ensure that the EM Stop is not pushed in if so release it 2 Turn the key the full length to start the engine do not stop half way as this will effect the contro...

Page 95: ...2 When this is done the diesel engine will increase it s speed 3 When this is done the yellow light goes on 4 Check that all switches and joysticks are in zero position 5 Press the green button to act...

Page 96: ...2 When this is done the diesel engine will increase it s speed 3 When this is done the yellow light goes on 4 Check that all switches and joysticks are in zero position 5 Press the green button to act...

Page 97: ...ult center position if not the machine will start moving when you take the next step 2 You got to be seated to be able to drive the machine if you stand up the machine will stop 3 To enable the steeri...

Page 98: ...he picture 2 The right joystick controls the steering 3 When driving uphill check the Operations Menu at the display for overload signs if so decrease the speed Reversing the machine As described earl...

Page 99: ...astened to the grinding heads 2 Lower the heads by pulling the joysticks into forward position the joystick should be positioned in forward position to enable the heads to float and this also enables...

Page 100: ...ling the machine grinding 1 Start the Vac before you start grinding 2 When the switch is turned the clutch on the VAC is enabled 3 When the green light is turned on the VAC is ok If any problems occur...

Page 101: ...teps has to done 1 Steering has to be enabled 2 The grinding heads needs to be in floating position 2 Select the speed on the potentiometer we recommend to start in the mid range 3 Turn the switch on...

Page 102: ...the machine is bigger than a normal grinder it has to be driven in another pattern The pattern is individual and must be adapted to the area that you work on Suggested pattern to the right Don t forg...

Page 103: ...ned on before you start grinding if so the light will turn yellow stand by mode and they will start working as soon as grinding is enabled The lock lights show if the heads are in safe position for to...

Page 104: ...the machine Control system Operations Menu On the area for grinding you will see both frequency and power consumption On this picture you also see the overload lights turned on The machine working ti...

Page 105: ...andling the machine Control system Alarm Menu This page shows alarms and error codes You can also reset the inverter after overload The inverter on off section enables you to turn of each inverter the...

Page 106: ...HTC Sweden AB Professional Floor Systems Handling the machine Control system CANopen Menu This page shows the state of each CANopen unit This page is only for support issues with HTC staff...

Page 107: ...e floor you grind one for heavy with faster emptying cycle If you want to empty the VAC manually you can press the buttons Empty left Empty right on the panel the light will be yellow for cleaning whe...

Page 108: ...le position 2 Turn of the grinding heads 3 Lift the heads from the ground 4 You can now drive the machine to a location where you want to park it 5 Turn off steering 6 Press main power off at the cont...

Page 109: ...hen the machine has stopped turn the main switch off to prevent the battery from getting discharged 2 This also prevents the motor from starting and it also prevents unauthorized use 3 If the machine...

Page 110: ...HTC Sweden AB Professional Floor Systems HTC 2500IX SERVICE INSTRUCTIONS November 2007...

Page 111: ...chine is turned off 2 Unscrew the cap and fill up 3 The level can be monitored inside the machine on the panel if ignition is on but the machine is turned off If Diesel of Category 2 3 is used the lif...

Page 112: ...dule 1 Check the HEPA filter for the VAC system If dust inside replace filter and check the other filters for leakage 2 Check oil level in diesel engine 3 Empty water in air system 4 Check filter for...

Page 113: ...ance Daily Control Schedule 1 Check the air filter for diesel and air system clean if necessary and change if needed 2 Check oil level for VAC clutch valve 3 Check diesel run time watch for service ma...

Page 114: ...ice Maintenance Daily Control Schedule 1 Check belt for motor generator and Air Condition and fans 2 Check cooling system level the motor must not be hot or running 3 Check water level in water separa...

Page 115: ...hange oil and oil filter Change water separator for fuel system Change fuel filters Check hoses and clamps Clean cooler EVERY 1000 hours 1 Control tappet clearance adjust EVERY 2000 hours 1 Control af...

Page 116: ...AB Professional Floor Systems Service Maintenance Motor schematics 1 Engine Oil 2 Exhaust pipe 3 Generator 4 Turbo 5 Start motor 6 Turn wheel housing 7 Turn wheel connected to belt for generator set 8...

Page 117: ...al Floor Systems Service Maintenance Motor schematics 1 Valve cover 2 Crank case ventilator 3 Fuel filter 4 Fuel injection pump 5 Motor oil filter 6 Crank axel disc 7 Water pump 8 Fan wheel 9 Housing...

Page 118: ...HTC Sweden AB Professional Floor Systems HTC 2500IX TROUBLESHOOTING November 2007...

Page 119: ...or Systems Troubleshooting Power syst Do not enter the electrical boxes when the machine is running Fuses number 1 to 15 should always be on Ground circuit brakers are number 17 22 and 25 26 and 40 42...

Page 120: ...ing Inverter syst Do not enter the electrical boxes when the machine is running The inverters are placed in the following order from the bottom 15 Right drive engine 14 Left drive engine 8 Right gridn...

Page 121: ...hen the machine is running Contains relays and fuses 14 Main fuse 15 Light fuse 16 Fuse maneuver 17 Fan A C 18 Fresh air fan 19 Light inside cabin 20 Fuse diesel engine 21 Fuse back video control syst...

Page 122: ...Systems Troubleshooting Inverter syst Do not enter the electrical boxes when the machine is running This box contains units for controling lifting system and 24V supply and cooling supply for Inverter...

Page 123: ...1 or 2 heads In case of mechanical breakdown you can disable 1 or 2 grinding heads and continue working with the machine To do this enter the alarm menu Disable the left center or right inverter When...

Page 124: ...head you have disabled until the green light turns on showing that the head is locked in the upright position and safe When this is done the head is by passed and the machine can be used with the rem...

Page 125: ...HTC Sweden AB Professional Floor Systems November 2007 E W KT Updated 2007 11 20...

Page 126: ...HTC Sweden AB Professional Floor Systems...

Page 127: ...ation and Maintenance Manual 1103 and 1104 Industrial Engines DC Engine DD Engine DJ Engine DK Engine RE Engine RG Engine RJ Engine RR Engine RS Engine RT Engine DF Engine DG Engine This document is p...

Page 128: ...and can be either written or pictorially presented Operations that may cause product damage are identified by NOTICE labels on the product and in this publication Perkins cannot anticipate every possi...

Page 129: ...10 Engine Starting 11 Engine Stopping 11 Electrical System 11 Product Information Section Model Views 13 Product Identification Information 19 Operation Section Lifting and Storage 24 Gauges and Indi...

Page 130: ...to detailed instructions that follow Recommended service should be performed at the appropriate intervals as indicated in the Maintenance Interval Schedule The actual operating environment of the eng...

Page 131: ...ng sign on the replacement part Perkins dealers or Perkins distributors can provide new warning signs Do not work on the engine and do not operate the engine unless the instructions and warnings in th...

Page 132: ...g00702020 Illustration 6 Wear a hard hat protective glasses and other protective equipment as required Do not wear loose clothing or jewelry that can snag on controls or on other parts of the engine M...

Page 133: ...components or parts until pressure has been relieved or personal injury may occur Refer to the OEM information for any procedures that are required to relieve the hydraulic pressure g00687600 Illustra...

Page 134: ...en minutes after an emergency shutdown Determine whether the engine will be operated in an environment that allows combustible gases to be drawn into the air inlet system These gases could cause the e...

Page 135: ...parks away from the top of a battery Do not smoke in battery charging areas Never check the battery charge by placing a metal object across the terminal posts Use a voltmeter or a hydrometer Incorrect...

Page 136: ...andholds and the work area before mounting the engine Keep these items clean and keep these items in good repair Mount the engine and dismount the engine only at locations that have steps and or handh...

Page 137: ...rted in an enclosed area vent the engine exhaust to the outside Note The engine is equipped with an automatic device for cold starting for normal conditions of operation If the engine will be operated...

Page 138: ...ical circuit paths Uncontrolled electrical circuit paths can result in damage to main bearings to crankshaft bearing journal surfaces and to aluminum components Engines that are installed without engi...

Page 139: ...del View Illustrations 1104 Engine Model Views g01012280 Illustration 11 1 Valve mechanism cover 2 Crankcase breather 3 Fuel filter 4 Fuel injection pump 5 Engine oil filter 6 Crankshaft pulley 7 Wate...

Page 140: ...ormation Section Model Views g01012281 Illustration 12 1 Oil filler cap 2 Exhaust manifold 3 Alternator 4 Turbocharger 5 Starter motor 6 Flywheel housing 7 Flywheel 8 Air intake This document is print...

Page 141: ...on Section Model Views 1103 Engine Model Views g01011348 Illustration 13 1 Alternator 2 Fan pulley 3 Turbocharger oil supply 4 Turbocharger oil drain 5 Turbocharger 6 exhaust manifold This document is...

Page 142: ...Engines are designed for the following applications machine genset and industrial mobile equipment The engines are available in the following types of aspiration Turbocharged aftercooled Turbocharged...

Page 143: ...fications Number of Cylinders 3 In Line Bore 105 mm 4 134 inch Stroke 127 mm 5 0 inch Aspiration Turbocharged Naturally aspirated Compression Ratio NA 19 25 1 T 18 25 1 Displacement 3 3 L 201 in3 Firi...

Page 144: ...should become plugged or if the oil filter element should become plugged Engine efficiency efficiency of emission controls and engine performance depend on adherence to proper operation and maintenanc...

Page 145: ...accurate identification of replacement part numbers i01940474 Serial Number Plate g00994966 Illustration 16 Typical serial number plate 1 Temporary Parts List number 2 Type 3 Serial number 4 List numb...

Page 146: ..._________ __________________ Auxiliary Oil Filter Element _________ ______________________ Total Lubrication System Capacity _________ ____________ Total Cooling System Capacity _________ ___________...

Page 147: ...le of a label is installed on engines that have electronic fuel injection systems and installed on engines that have electronic fuel injection pumps g01156733 Illustration 18 This typical example of a...

Page 148: ...engines that comply with the Mine Safety and Health Administration MSHA emissions Approved diesel engines shall be identified by an approved mark that is legible and permanent The approved mark is scr...

Page 149: ...duct Information Section Product Identification Information g01157127 Illustration 21 This typical example of a label is installed on engines that are stationary engines This document is printed from...

Page 150: ...for correct engine lifting i01930351 Engine Storage If the engine will not be started for several weeks the lubricating oil will drain from the cylinder walls and from the piston rings Rust can form o...

Page 151: ...to drain the radiator If the radiator does not have a tap or a drain plug disconnect the hose at the bottom of the radiator 5 Flush the cooling system with clean water 6 Fit the drain plugs and the f...

Page 152: ...ith waterproof tape Remove the alternator drive belts and put the drive belts into storage In order to prevent corrosion spray the engine with 1734115 POWERPART Lay Up 3 Do not spray the area inside t...

Page 153: ...96 C 160 to 205 F The maximum allowable temperature with the pressurized cooling system at 48 kPa 7 psi is 110 C 230 F Higher temperatures may occur under certain conditions The water temperature rea...

Page 154: ...em Engine exhaust contains products of combustion which may be harmful to your health Always start and operate the engine in a well ventilated area and if in an enclosed area vent the exhaust to the o...

Page 155: ...heaters fuel heaters and fuel line insulation Use the procedure that follows for cold weather starting 1 If equipped move the throttle lever to the full throttle position before you start the engine...

Page 156: ...ive end of the jump start cable to the negative cable terminal of the electrical source Connect the other negative end of the jump start cable to the engine block or to the chassis ground This procedu...

Page 157: ...fluid leaks and air leaks The engine may be operated at full rated rpm and at full load when the temperature of the water jacket reaches 60 C 140 F i02330149 Fuel Conservation Practices The efficiency...

Page 158: ...with an emergency stop button For more information about the emergency stop button refer to the OEM information Ensure that any components for the external system that support the engine operation are...

Page 159: ...t an engine can be shut down for a period of time and the engine can still have the ability to start readily Install the correct specification of engine lubricant before the beginning of cold weather...

Page 160: ...osits become thicker This can cause the following problems Free operation of the valves is prevented Valves become stuck Pushrods may become bent Other damage to valve train components can result For...

Page 161: ...efficiency When Group 2 diesel fuels are used the following components provide a means of minimizing problems in cold weather Glow plugs if equipped Engine coolant heaters which may be an OEM option...

Page 162: ...ilters It is possible that a primary fuel filter is installed between the fuel tank and the engine fuel inlet After you change the fuel filter always prime the fuel system in order to remove air bubbl...

Page 163: ...ling System capacity must be known The approximate capacity for the engine cooling system is listed below External System capacities will vary among applications Refer to the OEM specifications for th...

Page 164: ...e certification of exhaust emissions from the engine the lubricant recommendations must be followed Engine Manufacturers Association EMA Oils The Engine Manufacturers Association Recommended Guideline...

Page 165: ...sed on oil analysis DHD 1 oils are recommended for conditions that demand a premium oil Your Perkins dealer or your Perkins distributor has the specific guidelines for optimizing oil change intervals...

Page 166: ...in order to help maintain adequate wear protection Table 12 Percentage of Sulfur in the fuel Oil change interval Lower than 0 5 Normal 0 5 to 1 0 0 75 of normal Greater than 1 0 0 50 of normal Lubric...

Page 167: ...d for the requirements of the API license the oil must be either SAE 0W20 SAE 0W30 SAE 0W40 SAE 5W30 or SAE 5W40 NOTICE Shortened engine service life could result if second choice oils are used Afterm...

Page 168: ...tside the limits the engine and the engine starting performance in particular can be affected Sulfur High sulfur content of the fuel is not normally found in Europe North America or Australasia This c...

Page 169: ...ofuel A 5 mix of RME to EN14214 in conventional fuel is permitted NOTICE Water emulsion fuels These fuels are not permitted Refer to the following fuel specifications for North America The preferred f...

Page 170: ...n cause problems in the fuel system NOTICE Operating with fuels that do not meet the Perkins rec ommendations can cause the following effects Start ing difficulty poor combustion deposits in the fuel...

Page 171: ...e quality of the fuel and the lubricating oil Coolant is normally composed of three elements Water additives and glycol Water Water is used in the cooling system in order to transfer heat Distilled wa...

Page 172: ...the ASTM D3306 specification This type of coolant antifreeze is made for light automotive appli cations Perkins recommends a 1 1 mixture of water and glycol This mixture of water and glycol will provi...

Page 173: ...tions can reduce cooling sys tem components life unless appropriate corrective ac tion is performed In order to maintain the correct balance between the antifreeze and the additives you must maintain...

Page 174: ...to 150 F NOTICE Incorrect or incomplete flushing of the cooling system can result in damage to copper and other metal com ponents To avoid damage to the cooling system make sure to completely flush th...

Page 175: ...red when the cooling system is initially filled Table 23 Equation For Adding The SCA To The Heavy Duty Coolant At The Initial Fill V 0 045 X V is the total volume of the cooling system X is the amount...

Page 176: ...l scale and corrosion Perkins cooling system cleaners dissolve mineral scale corrosion products light oil contamination and sludge Clean the cooling system after used coolant is drained or before the...

Page 177: ...Check 54 Engine Air Cleaner Element Dual Element Clean Replace 61 Engine Air Cleaner Element Single Element Inspect Replace 63 Engine Ground Inspect Clean 64 Engine Oil and Filter Change 65 Fuel Syste...

Page 178: ...move any other trapped debris 7 Wash the core with hot soapy water Rinse the core thoroughly with clean water Personal injury can result from air pressure Personal injury can result without following...

Page 179: ...ower If the battery is too cold the battery will not crank the engine When the engine is not run for long periods of time or if the engine is run for short periods the batteries may not fully charge A...

Page 180: ...the cable from the POSITIVE battery terminal Note Always recycle a battery Never discard a battery Dispose of used batteries to an appropriate recycling facility 5 Remove the used battery 6 Install t...

Page 181: ...nect the positive connection before the negative connector i02203590 Cooling System Coolant Commercial Heavy Duty Change NOTICE Care must be taken to ensure that fluids are contained during performanc...

Page 182: ...rain Flush the cooling system with clean water Fill 1 Close the drain cock or install the drain plug on the engine Close the drain cock or install the drain plug on the radiator NOTICE Do not fill the...

Page 183: ...s To open the cooling system filler cap stop the engine and wait until the cooling system components are cool Loosen the cooling system pressure cap slowly in order to relieve the pres sure 1 Stop the...

Page 184: ...system filler cap If the gasket that is on the cooling system filler cap is not damaged use a suitable pressurizing pump in order to pressure test the cooling system filler cap The correct pressure f...

Page 185: ...ecovery Tank Note The cooling system may not have been provided by Perkins The procedure that follows is for typical cooling systems Refer to the OEM information for the correct procedures Check the c...

Page 186: ...nt Lubrication Other maintenance recommendations Perform any maintenance for the driven equipment which is recommended by the OEM i01930350 Engine Clean Personal injury or death can result from high v...

Page 187: ...cleaner elements Before installation the air cleaner elements should be thoroughly checked for tears and or holes in the filter material Inspect the gasket or the seal of the air cleaner element for...

Page 188: ...lly inspect the primary air cleaner elements before cleaning Inspect the air cleaner elements for damage to the seal the gaskets and the outer cover Discard any damaged air cleaner elements There are...

Page 189: ...t procedure to replace the air cleaner i01909507 Engine Air Cleaner Service Indicator Inspect Some engines may be equipped with a different service indicator Some engines are equipped with a different...

Page 190: ...injury Do not allow hot oil or hot components to contact the skin g01165836 Illustration 37 Y Min mark X Max mark NOTICE Perform this maintenance with the engine stopped Note Ensure that the engine i...

Page 191: ...the existence of any ferrous metal particles in the oil and the existence of any nonferrous metal particles in the oil i01929323 Engine Oil and Filter Change Hot oil and hot components can cause perso...

Page 192: ...etween the ferrous metals and the nonferrous metals that are found in the oil filter element Ferrous metals may indicate wear on the steel and cast iron parts of the engine Nonferrous metals may indic...

Page 193: ...oil filter system follow the OEM or filter manu facturer s recommendations Under filling or overfilling the crankcase with oil can cause engine damage NOTICE To prevent crankshaft bearing damage crank...

Page 194: ...a suitable cover over discon nected fuel system component NOTICE If a fuel injector is suspected of operating outside of normal parameters it should be removed by a qualified technician The suspect f...

Page 195: ...d The low pressure fuel lines are disconnected A leak exists in the low pressure fuel system The fuel filter is replaced A new injection pump is installed Use the following procedure in order to remov...

Page 196: ...ent and the glass bowl 3 from the base Discard the old element 6 Clean the glass bowl 4 Clean the bottom cover 6 7 Install the new O ring seal Install the bottom cover onto the new element Install the...

Page 197: ...rn the start switch off when changing fuel filters or water separator elements Clean up fuel spills immediately NOTICE Do not allow dirt to enter the fuel system Thoroughly clean the area around a fue...

Page 198: ...Install the filter bowl 4 into the top of the filter head 5 8 Tighten the filter bowl by hand until the filter bowl contacts the filter head Rotate the filter bowl through 90 degrees Note Do not use a...

Page 199: ...in the fuel Drain the Water and the Sediment Fuel tanks should contain some provision for draining water and draining sediment from the bottom of the fuel tanks Open the drain valve on the bottom of t...

Page 200: ...expansion and contraction of the fittings Replace the Hoses and the Clamps Refer to the OEM information for further information on removing and replacing fuel hoses if equipped The coolant system and...

Page 201: ...llow the engine to operate at low idle speed for three to five minutes Accelerate the engine to high idle This will help in the removal of debris and the drying of the core Slowly reduce the engine sp...

Page 202: ...Systems Operation Testing and Adjusting Manual Electric Starting System Test for more information on the checking procedure and for specifications or consult your Perkins dealer or your Perkins distr...

Page 203: ...loose connections and trash buildup Make repairs as needed The guards must be in the correct place Repair damaged guards or replace missing guards Wipe all caps and plugs before the engine is service...

Page 204: ...the condition and the electrolyte level of the batteries unless the engine is equipped with a maintenance free battery Check the condition of the gauges Replace any gauges that are cracked Replace any...

Page 205: ...andards and gaseous emission standards that are prescribed by the law at the time of manufacture and this engine may be covered by an Emissions Warranty Consult your authorized Perkins dealer or your...

Page 206: ...pping 32 Emissions Certification Film 20 Label for compliant engines 20 Label for engines that comply with MSHA emissions 22 Label for engines that do not comply with emissions 22 Emissions Warranty I...

Page 207: ...7 General Hazard Information 6 Containing Fluid Spillage 7 Fluid Penetration 7 Pressure Air and Water 7 H Hoses and Clamps Inspect Replace 74 Replace the Hoses and the Clamps 74 I Important Safety Inf...

Page 208: ...Index Section W Walk Around Inspection 77 Inspect the Engine for Leaks and for Loose Connections 77 Warranty Information 79 Warranty Section 79 Water Pump Inspect 78 This document is printed from SPI...

Page 209: ...ry Date Product Information Model Product Identification Number Engine Serial Number Transmission Serial Number Generator Serial Number Attachment Serial Numbers Attachment Information Customer Equipm...

Page 210: ...Copyright 2008 Perkins Engines Company Limited Printed in U K All Rights Reserved This document is printed from SPI Not for Resale...

Page 211: ...upply of DPX Catalysed Soot Filters for Quotation No Customer Date Manufacturer Application Engineering Distribution Engelhard Technologies Ltd Krone GmbH Crucible Close Herbert Ludwig Str 14 Coleford...

Page 212: ...rticulate Filter and Flow Through Pre Filter where applicable will be contained within a stainless steel outer casing This patented system is designed to dramatically reduce the levels of Carbon Monox...

Page 213: ...will be refunded in case the filter is ordered 4 Installation Engelhard s DPX Catalytic Soot Filter is designed to be a direct replacement for your existing silencer Installation is quick and easy The...

Page 214: ...on the vehicle in the opposite Flow direction from which it was removed Only in Switzerland you have to use the filter always in the same flow direction We do not recommend cleaning DPX units with ste...

Page 215: ...Prices given are in EURO FOB Achim excluding freight taxes duties insurance or any other additional cost Individual payment terms after agreement Pricing quoted is valid 90 days from proposal date En...

Page 216: ...ed EURO 5 limit which will be valid in 2008 Comprehensive results with the filters in underground mining applications are also available References for DPX Catalysed Soot Filters Selection Customer RA...

Page 217: ...official representation of DPX01 Standard Vorlage Englisch doc Seite 7 von 8 PM Conversions 90 Exhaust Temperature 200 400 C 8 Emission Reduction Emission Reduction in the US Transient Cycle...

Page 218: ...7 5 x 8 0 76 2 mm 223 mm 440 mm DPX 8944 7 5 x 12 0 76 2 mm 223 mm 540 mm DPX 8945 9 0 x 12 0 76 2 mm 274 mm 640 mm DPX 8940 10 5 x 12 0 101 6 mm 312 mm 640 mm DPX 8941 11 25 x 12 0 101 6 mm 325 mm 6...

Page 219: ...RNATORS SERIES ECO ECP OPERATINGAND MAINTENANCE INSTRUCTIONS F ALTERNATEURSAUTO REGULES SERIE ECO ECP MANUELD INSTRUCTION ET DE MAINTENANCE D SELBSTREGELNDER GENERATOR SERIE ECO ECP BETRIEBS UND WARTU...

Page 220: ...IAMENTO E ARRESTO PULIZIA E LUBRIFICAZIONE MANUTENZIONE ANOMALIE E RIMEDI PARTI DI RICAMBIO TAVOLE DIMENSIONI D INGOMBRO APPENDICE DSR GARANZIA CENTRI DI ASSISTENZA PAG INDEX MACHINE DESCRIPTION INTRO...

Page 221: ...e ECO ECP son auto regulados brushless a 2 y 4 polos Possen inductor rotante con jaula de atenuaci n e inducido fijo con canaletas inclinadas Los bobinados son a paso recortado para reducir el conteni...

Page 222: ...del generatore controllare con la bolla di accompagnamento che non ci siano danni o parti mancanti nel caso informare immediatamente lo spedizionere l assicurazione il rivenditore o la Mecc Alte INTR...

Page 223: ...e Form der Verbreitung und Reproduktion dieses Handbuchs ist verboten Los generadores de la serie ECO ECP responden a las directivas CEE 2006 42 2006 95 2004 108 y a sus respectivas modificaciones por...

Page 224: ...below CONVENTIONAL SYMBOLS AND SYMBOL DESCRIPTION Durante la consultazione del presente manuale d uso e manutenzione troverete alcuni simboli questi hanno un preciso significato qui di seguito illustr...

Page 225: ...quence des l sions graves ou m me la mort si elle n est pas effectu e dans le respect des normes de securit AVERTISSEMENT Ce symbole avertit l utilisateur que l operation d crite pr sente un risque i...

Page 226: ...ets and panels are live In case of exceptional operations and upon written request of servicing operations please apply to Mecc Alte authorized centers ADDETTO ALLA MOVIMENTAZIONE Identifica il tipo d...

Page 227: ...etzt eine volle Kenntnis und Verst ndnis der im Bedienungshandbuch des Herstellers enthaltenen Informationen voraus zus tzlich zu den spezifischen Kompetenzen was die Aufstellungs Einstellungs Wartung...

Page 228: ...gettata per garantire la potenza nominale in ambienti con temperatura massima di 40 C e altitudine inferiore ai 1000 metri EN60034 1 se non diversamente indicato Per condizioni diverse vedere il catal...

Page 229: ...dige Personal mu aus entsprechend qualifizierten Technikern bestehen die die Eigenschaften des Generators genau kennen Die f r den Transport zust ndigen Personen haben stets Arbeitshandschuhe und Schu...

Page 230: ...hiedere esclusivamente ricambi originali Per la sostituzione di parti usurate compor tarsi rigorosamente come descritto al capitolo manutenzione queste manutenzioni devono essere eseguite da tecnici a...

Page 231: ...nterhalb dem Pegel des Hauptmotors liegt m ssen sie in isolierten R umlichkeiten R ume Maschinenr ume usw aufgestellt werden Personen die diese R ume betreten m ssen sich mit Kopfh hrern vor dem L rm...

Page 232: ...ifting or moving goods by forklift apparatus care should be taken to ensure that forks are correctly positioned to prevent slipping or falling of pallet or crate Both packed and unpacked alternators s...

Page 233: ...ite 73 En funci n del destino final los alternadores podr n ser embalados para su expedici n en varios modos En todos los casos para moverlos observar en la factura el peso y con los medios adecuados...

Page 234: ...be followed Any packing materials should be disposed of via correct waste disposal methods Do not discard waste materials into the environment MECHANICAL COUPLING The mechanical coupling is under the...

Page 235: ...STA EN SERVICIO ASEGURARSE QUE LAS ABERTURAS DE ASPIRACION Y DESCARGA DEL AIRE DE REFRIGERACION SE ENCUENTREN SIEMPRE LIBRES DE OBSTACULOS EL LADO DE ASPIRACION NO DEBE ESTAR CERCA A FUENTES DE CALOR...

Page 236: ...stessa posizione e avvicinare l alternatore al motore di accoppiamento f allineare uno dei fori di fissaggio dei dischi del volano con il foro dei dischi precedentemente posizionato punto d ACCOPPIAM...

Page 237: ...des Rotors wieder herstellen In der korrekten Position muss das axiale Spiel des hinteren Lagers zwischen 0 5 und 2 0 mm liegen b F r serie 28 Durch eine der zwei seitlichen ffnungen und durch manuel...

Page 238: ...pericolose per cose e persone Solamente dopo che il generatore e stato ben fissato meccanicamente procedere all accoppiamento elettrico ACCOPPIAMENTO MECCANICO MECHANICAL COUPLING g Insert and partial...

Page 239: ...wungrad sind die genannten Schrauben definitiv festzuziehen i F r serie 28 Wenn der Vorgang der Scheibenblockierung beendet ist ist das Gebl se erneut zu blockieren indem die entsprechende Schraube mi...

Page 240: ...40 43 46 mentre l S R 7 2 G nelle serie 28 31 32 34 I due regolatori sono perfettamente uguali nelle prestazioni ma si differenziano nelle segnalazioni e nel riferimento ELECTRICAL CONNECTIONS All ele...

Page 241: ...r Abgangsleitungen am Klemm brett sind Leitungen mit einem Querschnitt entsprechend der Generatorleistung zu ver wenden Die Verbindung sollte wie in Abbil dung 12 und 17 dargestellt erfilgen Nach Durc...

Page 242: ...indica il funzionamento normale del generatore un led rosso che indica l intervento della protezione di bassa velocita un led giallo che indica l intervento della protezione di sovraccarico ELECTRICA...

Page 243: ...er an 3 Stellen Sie die Spannung mit dem VOLT Trimmer des Elektronikreglers auf ihren Nominalwert ein SCHUTZEINRICHTUNGEN U V R 6 1 F S R 7 2 G Beide Regler sch tzen den Generator bei Unterdrehzahl De...

Page 244: ...LS Tutti gli alternatori della serie ECO ECP possono anche funzionare con regolazione manuale senza l ausilio di sorgenti esterne ma con il solo utilizzo di un reostato tav 10 11 pag 65 ACCOPPIAMENTO...

Page 245: ...kleiner als Nennleistungsfaktor gem Typenschild 4 Umgebungstemperatur gr er 50 C A n s p r e c h e n b e i d e r Schtzeinrichtungen 5 Kombination der Ursache 1 mit 2 3 und 4 Sofen Unterdrehzahl und e...

Page 246: ...ti i collegamenti elettrici e solo dopo aver chiuso tutte le protezioni e possibile effettuare la prova di primo avviamento del sistema ACCOPPIAMENTO ELETTRICO ELECTRICAL CONNECTIONS PARALLEL OPERATIO...

Page 247: ...schlu zu berpr fen Es ist zu kontrollieren ob die Maschinen wenn sie im Einzelbetrieb laufen beim Wechsel vom L e e r l a u f a u f V o l l a s t b e i N o m i n a l g e s c h wi n d i i g k e i t u n...

Page 248: ...THE SAFETY INSTRUCTIONS AT THE BEGINNING OF THIS MANUAL IMPORTANT When the system is set to work for the first time which has to be done at a reduced speed the operator shall check that no anomalous...

Page 249: ...ESES HANDBUCHS GELESEN UND VERSTANDENWORDEN SIND WICHTIG W hrend der ersten Inbetriebnahme die mit reduzierter Geschwindigkeit erfolgen mu hat der Monteur zu berpr fen ob Anomalien in der Ger uschentw...

Page 250: ...ventuali dispositivi connessi elettricamente agli avvolgimenti da verificare vengano scollegati MANUTENZIONE MAINTENANCE Maintenance operations on Mecc Alte generators can be divided into routine and...

Page 251: ...n k nnen wie folgt zusammengefasst werden a N a c h p r f u n g e n d e r Wicklungswiderst nde nach l ngeren Zeiten von Einlagerung oder Stillstand b Nachpr fungen in regelm ssigen Zeitabst nden der r...

Page 252: ...etti una particolare attenzione deve essere rivolta alle connessioni elettriche operazione che deve essere eseguita con la assoluta certezza di assenza di tensione Nel manuale del generatore sono indi...

Page 253: ...Stromerzeuger normal funktioniert ohne L rme oder ausserordentliche Schwingungen die Anwesenheit solcher Laerme koennte auf eine Besch digung der eingebauten Lager hindeuten Wir moechten Sie daran er...

Page 254: ...eventualmente sostituito Qui di seguito viene descritta la procedura per sostituire il cuscinetto Generatore tipo 28 31 32 34 Per smontare l alternatore della serie 28 31 32 34 attenersi alle seguenti...

Page 255: ...ustausch der Erregermaschine f Austausch des Spannungsreglers g Kontrolle der Restspannung a Instandhalung der Lager und eventueller Ersatz Alle Lager werden w hrend des Einbauverfahrens geschmiert di...

Page 256: ...alternatore della serie 38 40 43 46 necessario rimuovere l eccitatrice pertanto attenersi alle seguenti istruzioni togliere la chiusura posteriore sconnettere i cinque fili del ponte diodi rotante A e...

Page 257: ...herauszuziehen muss eine angemessene Abziehvorrichtug verwendet werden Um das neue Lager zu montieren b e h e i z e n S i e e s m i t e i n e r a n g e m e s s e n e n m a g n e t i s c h e n Vorricht...

Page 258: ...togliere il coperchio stesso per sfilare il rotore togliere gli anelli seeger servendosi di una pinza adeguata per estrarre il cuscinetto deve essere utilizzato un apposito estrattore MANUTENZIONE MAI...

Page 259: ...bolzen und bei leichtem Zug auch die Diodenbr cke Einen angemessener Abszieher einstecken um den Erregerrotor herauszuziehen Auf der Verbindungsseite den Haupt l ufer herausziehen f r den Fall dass de...

Page 260: ...oni effettive dell ambiente di utilizzo Se il generatore lavora in ambienti asciutti e puliti un ispezione all anno pu essere sufficiente al contrario se le condizioni sono pi severe opportuno aumenta...

Page 261: ...ts abh ngig sein In jedem Fall wird eine regelm ssige Inspektion dieser Bestandteile Kl rung bringen ob es der Fall ist einen Eingriff vorzunehmen Es ist wichtig sich daran zu erinnern dass die Reinig...

Page 262: ...in entrambi i sensi Una volta sostituito il settore o l intero ponte vi raccoman diamo di serrare le relative viti con le corrette coppie di fissaggio e di rispettare le polarit secondo gli schemi e...

Page 263: ...t einer neuen Lackierung derjenigen Wicklung fort d Ersetzung der Diodenbr cke Es kommt darauf an welchen Wechselstromerzeuger Sie benutzen Die Diodenbuecke kann aus 3 getrennten Teilen zusammengesetz...

Page 264: ...heophores out from their locations but to cut them near to the body of the component then fit in the new component respecting the polarity and soft solder accurately the rheophores with the pieces rem...

Page 265: ...die Dioden 1 2 und 3 zu berpr fen schlie en Sie die freie Leitung an die Punkte A1 A2 und A3 an und messen jeweils den Spannungsabfall im Vergleich zur Tabelle Abb 26 Seite 74 DIODENTEST AM PLUSPOL Te...

Page 266: ...ri della serie 38 togliere le viti di bloccaggio dei settori mentre nel caso di alternatori della serie 40 43 46 togliere il bullone di bloccaggio e tirando leggermente togliere il ponte diodi MANUTEN...

Page 267: ...e i n e a n g e m e s s e n e Abziehvorrichtugverwendet werden Um den Erregerl ufer zu demontieren stecken Sie einen angemessenen Abzieher ein welchen Sie auch leicht selbst anfertigen lassen k nnen...

Page 268: ...recedentemente raccolte ricollegare tutti i cavi alla morsettiera del regolatore servendosi in caso di bisogno degli schemi forniti da Mecc Alte MANUTENZIONE MAINTENANCE To insert exciter rotor use a...

Page 269: ...6 montiert Im Fall dass man unregelm ssige Verhalten bemerken sollte bitten wir Sie das spezifische Hinweisebuch nachzuschlagen oder sich mit unserem technischen Dienst in Verbindung zu setzen Nachdem...

Page 270: ...tro o con la relativa strumentazione da quadro che il generatore generi la tensione nominale prevista nella targhetta MANUTENZIONE MAINTENANCE g Check of residual voltage For generators equipped with...

Page 271: ...ntfernen wenn der Stromerzeuger still steht Zwei Leitungen mit einer 12 Vdc Batterie und einem in Reihe geschalteten Widerstand von 30 vorbereiten Mit der Hilfe der von Mecc Alte angegebenen elektrisc...

Page 272: ...e Aumentare la velocit del 15 Applicare per un istante al e al del regolare elettronico una tensione di 12 V di una batteria con in serie una resistenza di 30 rispettando le polarit For any other defe...

Page 273: ...nnung nachstellen Den Regler austauschen BEI BELASTUNG NIEDRIGERE SPANNUNG ALS NORMAL Die Spannung nachstellen Zu hohen Strom cos kleiner als 0 8 oder Geschwindigkeit 4 niedriger als Nenngeschwindigke...

Page 274: ...ision 30 56 Disegno esploso e nomenclativo Exploded view and terminology Vue eclatee et nomenclature Explosionszeichung und Bezeichnung Dibujo piezas de la maquina y nomenclatura ECP 28 2 ECO 32 4 ECO...

Page 275: ...anuary 2012 revision 30 57 Disegno esploso e nomenclativo Exploded view and terminology Vue eclatee et nomenclature Explosionszeichung und Bezeichnung Dibujo piezas de la maquina y nomenclatura ECO 40...

Page 276: ...ante de la tapa 39 retina di protezione protection screen grille de protection Abluftgitter rejilla protecci n 40 anello compensatore fixing ring rond de bloquage toleranzringe anillo de fijacion 42 d...

Page 277: ...4 15 28 0 685 ECO 38 2SN 115 200 230 400 50 0 0105 4 133 0 845 15 28 0 685 ECO 38 3SN 115 200 230 400 50 0 0085 4 449 0 778 15 28 0 685 ECO 38 1LN 115 200 230 400 50 0 0065 4 887 0 796 15 28 0 685 ECO...

Page 278: ...AL January 2012 revision 30 60 Tavola Table Abbildung Tabla 2 COLLEGAMENTI GENERATORI CONNECTIONS ALTERNATORS CONNECTIONS ALTERNATEURS ANSCHLUSSE DER GENERATOREN CONEXION ALTERNADOR Tavola Table Abbil...

Page 279: ...met ou supprime le circuit du dispositif de parallele Die Parallelvorrichtung PD ist bis zu 350 kVA optional Die Brucke P deaktiviert die Parallelvorrichtung sofern vorhanden El dispositivo de paralel...

Page 280: ...L DIAGRAM WITH S R 7 2 G SCHEMA ELECTRIQUE 12 BORNES AVEC S R 7 2 G SCHALTPLAN MIT 12 KLEMMEN UND S R 7 2 G ESQUEMA ELECTRICO 12 HILOS CON S R 7 2 G SCHEMA ELETTRICO 12 MORSETTI CON U V R 6 1 F 12 WIR...

Page 281: ...50 kVA optional Die Brucke P deaktiviert die Parallelvorrichtung sofern vorhanden El dispositivo de paralelo PD es opcional hasta 350 kVA El puentecillo P si esta presente activa o desactiva el dispos...

Page 282: ...HEMA ELECTRIQUE 12 BORNES AVEC S R 7 2 G ZIG ZAG SCHALTPLAN MIT 12 KLEMMEN UND S R 7 2 G ZIG ZAG ESQUEMA ELECTRICO 12 HILOS CON S R 7 2 G ZIG ZAG SCHEMA ELETTRICO 12 MORSETTI CON U V R 6 1 F ZIG ZAG 1...

Page 283: ...MANUELL AUTOMATISCH MIT U V R 6 1 F REGLER COMANDO MANUAL AUTOMATICO CON REGULADOR U V R 6 1 F Note Il dispositivo di parallelo PD opzionale fino a 350 kVA Il ponticello P abilita o disabilita il dis...

Page 284: ...DE REGULACION 28 31 32 Collegamento serie stella Series star connection Connection serie etoile Stern Reihen Schaltung Connexion en serie estrella Tavola Table Abbildung Tabla 12 COLLEGAMENTO CAVI UT...

Page 285: ...ICHTUNG FUR PARALLELBETRIEB CAJA DE REGULACION 28 31 32 CON DISPOSITIVO DE PARALELO Collegamento serie stella Series star connection Connection serie etoile Stern Reihen Schaltung Connexion en serie e...

Page 286: ...ASTEN 34 MIT EINRICHTUNG FUR PARALLELBETRIEB CAJA DE REGULACION 34 CON DISPOSITIVO DE PARALELO Collegamento serie stella Series star connection Connection serie etoile Stern Reihen Schaltung Connexion...

Page 287: ...PARALLELO TERMINAL BOX 38 WITH PARALLEL DEVICE BOITIER DE REGULATION 38 AVEC DISPOSITIF DE PARALLELE REGLERKASTEN 38 MIT EINRICHTUNG FUR PARALLELBETRIEB CAJA DE REGULACION 38 CON DISPOSITIVO DE PARALE...

Page 288: ...le etoile Stern Parallel Schaltung Connexion en paralelo estrella NB Le tipologie ECO40 3S 40 1 5L e 40 VL sono collegate di serie in parallelo stella Models ECO40 3S 40 1 5L e 40 VL are connected in...

Page 289: ...brification Abstand der Schmierungen in Stunden Intervalo en horas de lubrificaci n Quantit di grasso in grammi Quantity Quantit Fettmenge in gramm Cantidad de grasa en gramos L A D E R A R L O A N D...

Page 290: ...8 ECO31 32 6 30 2 M12x40 12 9 140 7 30 2 M12x40 12 9 140 8 62 M12x30 8 8 M12x40 12 9 80 140 10 53 8 M12x30 8 8 M12x40 12 9 80 140 11 39 6 M12x40 12 9 140 ECP34 10 53 8 M10x30 8 8 M10x40 8 8 48 11 39 6...

Page 291: ...38 2SN 560 ECO 38 3SN 590 ECO 38 1LN 680 ECO 38 2LN 765 ECO 38 3LN 905 ECO 40 1S 54 64 8 94 82 98 88 1040 ECO 40 2S 1118 ECO 40 3S 1171 ECO 40 1L 1324 ECO 40 1 5L 1380 ECO 40 2L 1586 ECO 40 VL 1693 EC...

Page 292: ...D TENSION MESUREE GEMESSENE SPANNUNG TENSION MEDIDA fig A B ALTERNATORE TIPO ALTERNATOR TYPE ALTERNATEUR TYPE GENERATORTYP ALTERNADOR TIPO Diodo buono Good diode Diode bonne Diode gut Diodo bueno Diod...

Page 293: ...TYPE CG 28 1L 2 267 28 2L 2 271 28 3L 2 275 28 VL 2 291 TIPO TYPE A B C 28 1VS 4 2VS 4 476 418 225 28 0S 4 S 4 516 458 285 28 1L 4 2L 4 28 1L 2 2L 2 28 3L 2 596 538 285 28 VL 626 568 285 Center of Gr...

Page 294: ...45 4 403 362 381 12 11 30 3 451 409 6 428 6 12 11 30 2 490 447 7 466 7 12 11 30 1 552 511 2 530 2 12 11 30 Flangia Flange Bride Flansch SAE N L d Q1 N fori S1 1 6 30 2 215 9 200 6 9 60 7 30 2 241 3 2...

Page 295: ...of Gravity TIPO TYPE A B I 34 S 806 5 701 5 227 34 L 886 5 781 5 317 34 VS 702 597 227 TIPO TYPE CG 38 1SN 4 358 38 2SN 4 371 38 3SN 4 385 38 1LN 4 400 38 2LN 4 437 38 3LN 4 476 TIPO TYPE A B C I 38 S...

Page 296: ...2LN 4 495 38 3LN 4 540 TIPO TYPE A B C I 38 SN 888 829 420 340 38 LN 1098 1039 580 550 SAE N O P Q 3 451 409 6 428 6 2 489 447 7 466 7 1 552 511 2 530 2 648 584 2 619 1 Flangia Flange Bride Flansch S...

Page 297: ...ons in mm TIPO TYPE CG 43 1SN 4 604 43 2SN 4 614 43 1LN 4 670 43 2LN 4 714 43 VL 4 756 TIPO TYPE A B C I 43 SN 1320 500 1520 350 43 LN 1520 700 1720 550 43 VL 1600 780 1800 550 Center of Gravity TIPO...

Page 298: ...1LN 4 720 43 2LN 4 760 43 VL 4 796 SAE N d L M Q1 N fori 1 18 571 5 15 7 10 542 92 6 60 21 673 1 0 12 641 35 12 30 Giunti a dischi Disc coupling Disque de monopalier Scheibenkupplung Center of Gravity...

Page 299: ...imento Burden 1VA 6 H_phase Sensing Range 70Vac 140Vac 7 H_phase Assorbimento Burden 1VA 8 Aux Neutral 10 Vext Pext Ingresso per controllo remoto della tensione Tipo Type Non isolato Not isolated Rang...

Page 300: ...1 NOTA Pur continuando a regolare la tensione il DSR si pone in modalit di spegnimento qualora la frequenza scenda sotto i 20Hz Per il ripristino necessario fermare completamente l alternatore DSR reg...

Page 301: ...nators riferimento da 140V a 280V sensing from 140V to 280V N Descrizione evento Description of event Azione Action 1 Checksum EEprom Ripristino dati default Blocco Reset default Blockage 2 Sovratensi...

Page 302: ...rimento trifase tensioni fase neutro da 140 a 280V three phase sensing phase to neutral voltages from 140 to 280V riferimento trifase tensioni fase neutro da 140 a 280V three phase sensing phase to ne...

Page 303: ...avariate che dovranno per venire in porto franco alla sua sede di Vicenza D Tutte le eventuali spese di viaggio trasferta trasporto mano d opera per lo smontaggio e rimontaggio dell alternatore dall...

Page 304: ...DORLIGO DELLA VALLE TS TEL 040 820120 FAX 040 825997 LIGURIA LEONCINI S R L VIA SEMINELLA CROCEFIESCHI 50L 1 16012 BUSALLA GENOVA TEL 010 7450066 FAX 010 7450154 EMILIA ROMAGNA OBERTI SRL VIA CRISTOFO...

Page 305: ...0 FAX 06131 684396 66115 SAARBRUCKEN KLUG KAYSER GmbH ELEKTROMECH WERKSTATTE BRUNNENSTR BAHNGELANDE TEL 0681 776191 FAX 0681 776460 72762 REUTLINGEN G MAIER GmbH ELEKTROTECHNIK GUSTAV SCHWAB STR 14 20...

Page 306: ...ILLAS TEL 03 25 71 30 29 FAX 03 25 82 58 08 DPT 11 VOIR 16 DPT 12 MASSABUAU SARL RUE ANTOINE 12100 MILLAU TEL 05 65 60 08 90 FAX 05 65 61 15 64 DPT 13 VOIR 16 DPT 14 BORELEC AVENUE CARRIERES 14760 BRE...

Page 307: ...5112476 email climax_ghy hotmail com D G ELECTRODYNE GURUVATIKA KAILASHBABU STREET BEHIND DAILY MARKET RANCHI 834001 M 9431706681 email dgelectrodyne gmail com DELTA ROTO TECH PVT LTD 3A 330 NEAR NAGA...

Page 308: ...VYAZMA SMOLENSK REG TEL 7 48131 54737 FAX 7 48131 61352 SABI ELECTRICAL ENGINEERING WORKS B C ROAD BEYPOER CALICUT 673015 M 09447731722 09495931722 LAND LINE 0495 2701722 3292432 email sabielectric ya...

Page 309: ...EAST ROAD JIANGSU HAIMEN ECONOMIC DEVELOPMENT AREA 226100 PEOPLE S REPUBLIC OF CHINA TEL 86 513 82325758 FAX 86 513 82325768 INDIA MECC ALTE INDIA PVT LTD PLOT No 1 SANASWADI TALEGAON DHAMDHERE ROAD T...

Page 310: ......

Page 311: ......

Page 312: ...erf rs ljare f r information om v ra och deras vriga produkter Ni kan ven g in p v r hemsida www htc sweden com eller www pullman ermator se Viktigt Denna instruktionsbok behandlar endast stoftavskilj...

Page 313: ...gsplatsen r stabil s att inte stoftsugaren v lter Risk f r person och egendomsskada Varning Risk f r kl mskada vid hantering av exenterl s Varning Maskinen f r ej anv ndas i milj er d r explosiva gase...

Page 314: ...arens inloppsr r till dess vre l ge l t maskinen arbeta upp vakuum n gra sekunder tryck sedan snabbt ner spaken och sl pp upp l ngsamt Upprepa proceduren 5 10 ggr Skulle sugeffekten fortfarande vara d...

Page 315: ...skall ett avskiljt anpassat rum anv ndas L mplig personlig skyddsutrustning skall anv ndas Alla f rorenade delar som vid sk tsel eller reparationsarbete ej kan reng ras tillfredsst llande m ste omh n...

Page 316: ...am l den r avsedd f r Problem Orsak tg rd Motorn g r inte El ej ansluten Anslut el Str mbrytare trasig Byt str mbrytare Motorn stannar direkt Felaktig s kring Anslut till r tt s kring efter start Moto...

Page 317: ...e following EU guidelines Maskindirektivet Machinery directive 89 392 EEC EMC direktivet EMC directive 89 336 EEC till gg 93 68 ECC LVD direktivet LVD directive 73 23 ECC till gg 93 68 ECC verensst mm...

Page 318: ...rogram and Pullman Ermator by visit www htc sweden com or www pullman ermator se Notice This instruction cover only the vacuum cleaner type HTC 55D 75D and 86D The vacuum cleaner HTC 55D 75D and 86D c...

Page 319: ...aner do not tip over Risk of personal and material injury Warning Risk for pinch injuries when handling the toggle fastener Warning The machine must not be use in environments where explosive gases ca...

Page 320: ...he overpressure valve placed between the two hoses connecting the main tank the cover for the micro filters let the machine build up vacuum for a few seconds then quickly push down on the top handle a...

Page 321: ...re of in a proper way in plastic bags according to all regulations If the vacuum cleaner has to be used for other purposes it is extremely important that the vacuum cleaner will be cleaned to avoid sp...

Page 322: ...Cause Procedure Motor don t start No current Connect the machine Defect switch Change Motor stops immediately Wrong fuse Connect to proper fuse Motor runs but no suction Hose not connected Connect th...

Page 323: ...10m x 76mm Hose Schlauch Tuyau 7 5 50mm 7 5m x 50mm 7 5m x 50mm INLOPPSR R 76mm 76mm 76mm Inlet Einlass Entr e FINFILTER 99 5 99 5 99 5 Finefilter Feinfilter Filtre Filteryta 2 3m2 Filteryta 2 3m2 Fi...

Page 324: ......

Page 325: ...omplete 23 1 Lock komplett Cover complete 24 2 HEPA filter sats HEPA filter kit 25 1 1262008 1262009 1262010 Elsk p komplett Electrical box complete 26 1 Galler sats Grating kit 27 1 200600600 NA NA I...

Page 326: ......

Page 327: ...ANV NDARHANDBOK OPERATION INSTRUCTIONS HTC 24C HTC 55C...

Page 328: ...ble of contents HTC 24C 55C Manual SV 2 HTC 24C 55C Manual EN 5 HTC 24C 55C Teknisk data Technical performance 8 HTC 24C Exploded view 9 HTC 24C Spare part list 10 HTC 55C Assemble instruction 11 HTC...

Page 329: ...ARLIGT DAMM Vid hantering av uppsuget stoft skall andningsskydd skyddsglas gon och handskar anv ndas Kontrollera ocks de lokala milj och h lsof reskrifterna Ej till tet att suga v tskor eller explosiv...

Page 330: ...dertas i t tt f rslutbara p sar f r omh ndertagande enligt g llande best mmelser Om maskinen skall anv ndas f r annan anv ndning r det mycket viktigt att maskinen saneras ordentligt s att h lsofarligt...

Page 331: ...orgsfullt anpassade och utvalda f r operat rens arbetsmilj Det r d rf r naturligtvis av stor vikt att operat r och servicepersonal behandlar aggregatet med insikt och kunskap detta f r att maskinen sk...

Page 332: ...ver be used in wet spaces or near toxic or explosive gases or liquids 1 3 CARE Always tidy away hoses after use to prevent accidents Ensure that the machine is undamaged before using Any damage has to...

Page 333: ...machine from the working area the machine must be cleaned Furthermore must the inlet be locked with the expanding plug attached All other equipment must be regarded contaminated and be treated therea...

Page 334: ...ade for a severe environment and tasks but the user must notice that the machine contents of components which must be protected from hits and blows Sealing connections are carefully chosen for the env...

Page 335: ...are parts list 1 0 8 HTC 24C 55C Teknisk data Technical performance HTC 24C HTC 55C SUGSLANG HOSE 2 5m x 50 mm 10m x 76mm INLOPPSR R INLET 50mm 76mm DIMENSION HxBxL 1430x500x700 mm 1975x740x850 mm VIK...

Page 336: ...HTC 24C 55C Manual Spare parts list 1 0 9 HTC 24C Exploded view...

Page 337: ...1331 1 3 CLAMP DISCONTINUED 4 POP RIVET 310449 6 5 CYCLON DISCONTINUED 6 LONGOPAC FIXING 10100 2 7 FLAP FOR HTC 26D 591851201 1 8 WEIGHT DISCONTINUED 9 ANTI SLIP 591729601 1 10 BELT 11086 1 11 LONGOPA...

Page 338: ...HTC 24C 55C Manual Spare parts list 1 0 11 HTC 55C Assemble instruction...

Page 339: ...HTC 24C 55C Manual Spare parts list 1 0 12...

Page 340: ...HTC 24C 55C Manual Spare parts list 1 0 13 HTC 55C Exploded view...

Page 341: ...NUED 1 6 HANDLE DISCONTINUED 1 7 EXCENTRIC LOCK HOOK DISCONTINUED 4 8 SEAL RING HTC 55C 11329 1 9 BOTTOM CONE DISCONTINUED 1 10 V RING 11220 1 11 WEIGHT DISCONTINUED 1 12 LONGOPAC FIXING 10100 2 13 AN...

Page 342: ......

Page 343: ...nhet Helical gear units MAS ASA Tappv xelenhet Shaft mounted gear units MAS FUA Parallellaxelv xelenhet Parallel shaft gear units MAS KUA Vinkelkuggv xelenhet Helical bevel gear units MAS SUA Kuggsn c...

Page 344: ...eparatory work Setting up the gear unit Gear unit with solid shaft Installation and removal of hollow shaft gear unit Installation and removal of shrink disc Installation and removal of protection cap...

Page 345: ...and you must read them before you work with the gear unit The instructions in the OI must be followed Keep the OI close to the gear unit Note We assume no liability for damages or disruptions of opera...

Page 346: ...used contained in the items supplied beginning with gear unit size 110 comply with DIN 580 the requirements contained therein must be observed The ring bolts must be securely tightened They are design...

Page 347: ...ts Gear Motors in the Ex Area Operation of the drive unit by means of a frequency inverter may only occur if the specifications shown on the drive unit nameplate have been carried out 2 3 Checklista 2...

Page 348: ...le via clutches The cooling air must not exceed a temperature of 40 C 4 3 Does the mounting position on the nameplate correspond to the actual mounting position 10 Is the vent plug located at the corr...

Page 349: ...bult Fj derbricka Sexkantsmutter Plugg L sring Pinjong 1 a steget Axel hylsa H llbricka Justeringsbricka Kugghjul Axelpinjong Koniska rullager Distansring Koniska rullager Koniska rullager Kugghjul sl...

Page 350: ...washer Hexagon nut Plug Gasket Circlip Modul pinion Pinion shaft Supporting ring Adjusting disc Adjusting disc Gear wheel Pinion shaft Taper roller bearing Distance sleeve Deep groove ball bearing Gea...

Page 351: ...Hexagon nut Plug Circlip Modul pinion Pinion shaft Supporting ring Adjusting disc Gear wheel Pinion shaft Pinion shaft Taper roller bearing Distance sleeve Deep groove ball bearing Gear wheel end sta...

Page 352: ...ud bolt Hexagon nut Plug Gasket Circlip Modul pinion Pinion shaft Supporting ring Adjusting disc Gear wheel Worm shaft Worm wheel Deep groove ball bearing Insert shaft Output shaft on both sides Hollo...

Page 353: ...rting ring Adjusting disc Adjusting disc Adjusting disc Adjusting disc Adjusting disc Gear wheel 1st stage Bevel gear pinion shaft Taper roller bearing Taper roller bearing Nilos ring Bevel gear wheel...

Page 354: ...Pinion shaft Groove nut Adjusting disc Adjusting disc Adjusting disc Gear wheel 1st stage Bevel gear pinion shaft Taper roller bearing Taper roller bearing Nilos ring Bevel gear wheel Pinion shaft Ge...

Page 355: ...t r t nkt att den skall monteras i vid drift V xelenhetens utg ende h laxel skall roteras 1 2 varv var 6 m nad f r att s kerst lla att alla ing ende delar sm rjs av oljan i v xeln Enheten skall skydda...

Page 356: ...k s vida inte Informationen p v xelenhetens m rkskylt motsvarar de lokala gr nserna f r Ex anv ndningsomr de Explosionsgrupp Kategori Zon Temperaturklass maximal yttemperatur Ingen f rorsakad skada t...

Page 357: ...luftplugg m ste finnas tkomlig Korrekt oljeniv f r monteringsl get r angivet fr n fabriken En ndring av monteringsl get f r inte utf ras om inte det har godk nts av Watt Drive ATEX godk nnandet ogilti...

Page 358: ...f r transporteras till v xelenheten t ex fr n fundamentet In order to prevent access heating of the gear unit the following must be observed Make certain that the unit has unhindered access to coolin...

Page 359: ...te alltid monteras p s dant s tt att inga axiella krafter tillf rs den utg ende sidans lagersystem The customer side machine shaft must be carefully cleaned and checked for any damage such as grooves...

Page 360: ...ft 10 Spacer tube only with machine shafts without shoulders Demontage Ta bort skruv pos 4 skiva 2 och l sring 3 placera tryckskiva 6 och domkraftmuttern 7 i h laxeln s tt i l sringen och ta bort v xe...

Page 361: ...EKVENS Antalet sp nnskruvar beror p storleken p kl m kopplingen S Tighten all the bolts successively several times until they display the required tightening torque Check with a torque wrench Tighteni...

Page 362: ...ation of standard motors IEC 60072 DIN EN 50347 on the IEC adaptors E Endast IEC motorer som har tillr cklig klassning f r g llande ATEX zon angivet p motorns typskylt f r monteras F r v xelenheter en...

Page 363: ...gom stor l sningsanordning f r detta ndam l 6 Kontrollera att kopplingshalvan r placerad korrekt 7 Kontaktytan mellan motorn och adaptern skall t tas med med hj lp av l mpligt silikonmaterial 8 Monter...

Page 364: ...0 om adapterns skruvar r fixerade En l mplig servoadapter 6 skall v ljas och anv ndas utifr n motorns axeldiameter F r att motorer med axlar utan kil j mna runda axlar skall kunna verf ra den n dv ndi...

Page 365: ...l tdragningsmoment Ma enligt tabell 1 7 S tt tillbaka plastpluggen 1 i dess h l p adapterns hus OBSERVERA Demontering av motorn kan bara g ras i ett rotorl ge Assembling of the motor 1 Clean the motor...

Page 366: ...trollera rotationsriktningen p h laxeln Elasten plasten i gummibussningenheten skall belastas under sammantryckningen i huvudrotationsriktningen Se kapitel 8 p sedan 29 f r bultarnas tdragningsmomnet...

Page 367: ...8 p sidan 27 F r m ngden sm rj medel se v xelenhetens typskylt E E S The proper oil level for the mounting position is designed by the plant See gear unit nameplate for the precise amount of oil to ad...

Page 368: ...har uppt ckts under inspektion Kontakta Watt Drive E During start up the gear unit must be tested under maximum load for unusual noises vibrations and unusual oscillations smoke formation Following t...

Page 369: ...frequently 6 1 Inspektions och Underh llsintervall 6 1 Inspection and maintenance intervals Tidsintervall Inspektions och Underh llsarbete m nadsvis V xelenheter m ste kontrolleras om ljudf r ndringar...

Page 370: ...tenance or repair work Maintenance and repair work must only be performed by qualified specialists in the field Installation and maintenance work may only be performed when the gear units are shut dow...

Page 371: ...el enheter If a special agreement regarding the lubricant is not reached the gear units shall be delivered factory filled See table below The specified gear fill amount is stated on the gear unit name...

Page 372: ...l 1 8 l 1 8 l 1 8 l WAR134 1 6 l 2 3 l 1 8 l 2 3 l H 80A WAR114 IA NA SA WN 1 9 l 2 6 l 2 6 l 2 6 l WAR134 2 2 l 3 0 l 2 6 l 3 0 l H 85A S WAR114 IA NA SA WN 2 2 l 3 0 l 3 0 l 3 0 l WAR134 2 5 l 3 4 l...

Page 373: ...H60E no vent plugs used in any mounting position as standard SM RJM NGD LUBRICANT CAPACITY Typ Type Monteringsform Mounting positions B3 B5 B6 B7 B8 V1 V5 V3 V6 1 steg 1 stage H 41E 0 35 l H 51E 0 4 l...

Page 374: ...ed SM RJM NGD LUBRICANT CAPACITY Typ Type Monteringsform Mounting positions H1 H2 H3 V6 H4 V5 2 stegs 2 stage A 46A S 0 9 l 1 05 l 1 1 l A 56A S 0 9 l 1 3 l 1 5 l 1 3 l A 66A S WAR114 IA NA SA WN 1 8...

Page 375: ...A NA SA WN 1 7 l 2 2 l 2 7 l 3 0 l WAR134 2 0 l 2 8 l 3 2 l 3 0 l F 75A S WAR114 IA NA SA WN 3 0 l 3 9 l 4 6 l 5 5 l WAR134 3 3 l 4 2 l 5 2 l 5 5 l F 85A S WAR114 IA NA SA WN 5 6 l 7 5 l 8 6 l 10 5 l...

Page 376: ...IA NA SA WN 2 3 l 3 9 l 2 6 l 4 1 l WAR134 2 8 l 4 1 l 3 2 l 4 1 l K 75A WAR114 IA NA SA WN 3 0 l 5 0 l 3 0 l 5 5 l WAR134 3 4 l 5 3 l 3 6 l 5 5 l 3 stegs 3 stage K 77A WAR114 IA NA SA WN 2 6 l 3 5 l...

Page 377: ...alla monteringspositioner som standard All angle parallel shaft gear units have vent plugs in all mounting positions as standard SM RJM NGD LUBRICANT CAPACITY Typ Type Monteringsform Mounting positio...

Page 378: ...Y Typ Type Monteringsform Mounting positions H3 V1 V2 H6 H5 H4 2 stegs 2 stage S 404A B S 0 5 l 0 55 l S 454A B S 0 5 l 0 55 l S 455A B S 0 65 l 0 75 l 0 85 l 0 65 l S 506A B S 1 1 l 1 45 l 1 1 l S 50...

Page 379: ...vel 3 4 och 5 stegs v xlar f r att exempelg ra p raka kuggv xlar 3 4 and 5 stage gear units to exemplify on helical gear unit E Placering av luftplugg Position of the vent plug V xelstorlek Gear unit...

Page 380: ...ance manual Explosion Protected Drives Complying with Directive 94 9 EC WATT DRIVE GMBH A 2753 Markt Piesting W llersdorfer Str 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdriv...

Page 381: ...94 9 EG Operating and maintenance manual Explosion Protected Drives Complying with Directive 94 9 EC WATT DRIVE GMBH A 2753 Markt Piesting W llersdorfer Str 68 Tel 43 2633 404 0 Fax 43 2633 404 220 ww...

Page 382: ...G Operating and maintenance manual Explosion Protected Drives Complying with Directive 94 9 EC WATT DRIVE GMBH A 2753 Markt Piesting W llersdorfer Str 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www watt...

Page 383: ...G Operating and maintenance manual Explosion Protected Drives Complying with Directive 94 9 EC WATT DRIVE GMBH A 2753 Markt Piesting W llersdorfer Str 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www watt...

Page 384: ...G Operating and maintenance manual Explosion Protected Drives Complying with Directive 94 9 EC WATT DRIVE GMBH A 2753 Markt Piesting W llersdorfer Str 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www watt...

Page 385: ...G Operating and maintenance manual Explosion Protected Drives Complying with Directive 94 9 EC WATT DRIVE GMBH A 2753 Markt Piesting W llersdorfer Str 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www watt...

Page 386: ...ry Shenzhen Co Limited Unit A3 G F Block 5 Chuangye Industrial Area No 3 Industrial District Shasan shangxiawei Shajing Baoan Shenzhen Tel 86 755 81 49 03 87 Fax 86 755 81 49 03 94 E mail stiff ritech...

Page 387: ...124 Fax 33 825 827 125 E mail contact serax fr Web www serax fr Germany WATT DRIVE GmbH Eickelstra e 4 59759 Arnsberg Tel 49 2932 96 81 0 Fax 49 2932 96 81 81 E mail info wattdrive de Web www wattdriv...

Page 388: ...el 82 2 2113 7230 to 7232 Tel 2 82 2 894 1230 Fax 82 2 2113 7233 Fax2 82 2 894 1243 E mail wdk wattdrive co kr Web www wattdrive co kr Korea Watt Drive S d Korea Co Ltd 1114 Han Lim Human Tech Buildin...

Page 389: ...40 161 Katowice Tel 48 32 259 21 19 Fax 48 32 254 26 76 E mail info radius pl Web www radius pl Poland TECHNO Import s c Al Pilsudskiego 135 92 318 L dz Tel 48 42 67 40 979 Fax 48 42 67 40 979 E mail...

Page 390: ...or Geryma S A Carretera del Medio 141 143 08907 L Hospitalet de Llobregat Barcelona Tel 34 93 335 91 53 Fax 34 93 335 20 89 E mail info atcorgeryma com Web www atcorgeryma com Sweden BEVI EL AB Beviv...

Page 391: ...rld WATT DRIVE ANTRIEBSTECHNIK GMBH A 2753 Markt Piesting W llersdorfer Stra e 68 Austria EUROPE Tel 43 2633 404 0 Fax 43 2633 404 220 Email watt wattdrive com Web www wattdrive com BA MA GT 041 004 0...

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