I
NSTALLATION (continued)
PAGE 15
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BOILER SET-UP
Initial Assembly
1. Unpack the items in the boiler body, door box and jacket box and check off the items
enclosed against the packing list on page 14. Be sure to inspect all packages for damage
from shipping. All shipping damage claims must be made with the carrier at the time of
delivery.
2. Place the boiler in its planned location on a non-combustible floor and positioned for the
proper chimney connection. The guidelines on pages 11, 12 and 13 of this manual should
be observed!
3. Using the leveling bolts located on each corner of the base, level the boiler both front to rear
and side to side.
4. Remove the sheet metal retainer plate from the lower door opening. Save the two bolts to
use when attaching the burner. Inspect the refractory chamber bricks for damage or cracks.
Check the bottom refractory combustion tunnel brick push it fully to the rear if it has shifted
during shipping. There is no need to remove the large rectangular brick in the lower door,
unless you believe there is damage to the refractory. If you remove the rectangular brick, be
careful not to damage the donut gaskets on top.
5. Locate the secondary air adjustment lever at top left corner of lower door opening and fold it
out so it will protrude through the jacket opening when the jacket is assembled.
6. It is not necessary to remove the wooden shipping braces on the boiler floor. They will burn
up within a few hours of initial firing.
7. Install the Domestic Hot Water Coil if used. (optional)
Jacket and Door Assembly
NOTE:
Prior to jacket installation, remove the appropriate jacket knockouts and plug any extra
tappings (see tapping diagram on page 9).
NOTE:
The boiler comes with an eight-piece enameled jacket. The sides of the jacket are
assembled by sliding the pre-formed steel strips down over the folded, vertical edges of
the panels. For installations with low ceiling clearance, the jacket zip strips can be
conveniently bent at the center point.
NOTE:
The boiler body, front jacket panel and the door frames form a three(3) layer sandwich
in final assembly.
NOTE:
Before mounting the doors, for ease of handling, separate the doors from the door
frames by pulling the hinge pins. Make sure to keep the doors and frames matched.
The doors hinge to the right and the bottom door has the observation port.
1. Locate and position the secondary air control lever so that it will protrude through the cut-out
in the front jacket panel.
2. Install the two 3/4 inch control wells into the 3/4 inch tappings (#10 and #11) on the side
of the boiler. Use 5 turns of teflon tape to seal the fittings correctly.
15
Summary of Contents for 2000
Page 1: ......
Page 4: ......
Page 8: ... Intentionally left blank PAGE 4 4 ...
Page 13: ...FEATURES AND SPECIFICATIONS PAGE 9 9 ...
Page 28: ...FIELD WIRING DIAGRAMS PAGE 24 ...
Page 29: ...24 WIRING SCHEMATIC FOR CONTROLS PAGE 25 ...
Page 30: ...This is an insert page 25 ...
Page 63: ...TARM EXCEL CAUTION LABEL PAGE 58 58 ...
Page 65: ...BOILER Parts List PAGE 60 60 ...
Page 66: ...BOILER Parts List PAGE 61 61 ...