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CONTENTS
1. Specifications
.................................................................................................................2
2. Configuration
..................................................................................................................2
3. Attaching/detaching the applicator ...............................................................................4
3-1. Attaching the applicator to the main unit of the crimping machine ............................... 4
(1) Attaching the applicator to the main unit of the crimping machine ...........................................4
(2) Detaching the applicator ..................................................................................................................4
3-2. Wiring and piping ................................................................................................................. 6
(1) Wiring and piping ..............................................................................................................................6
4. Crimping operation ........................................................................................................6
4-1. Attaching/detaching the reel terminal ................................................................................ 6
(1) Attaching the reel terminal to the main unit of the crimping machine ........................................6
(2) Detaching the reel terminal from the main unit of the crimping machine ..................................6
(3) Attaching the terminal to the applicator ........................................................................................8
(4) Detaching the terminal from the applicator ...................................................................................8
4-2.Preparing an electric cable .................................................................................................. 8
(1) Processing the term
4-3.Making preparation for crimping operation ..................................................................... 10
(1) How to conduct crimping operation .............................................................................................10
(2) How to adjust the crimp height .....................................................................................................12
5. Crimping quality .........................................................................................................14
5-1. Crimping conditions ........................................................................................................... 14
5-2. Crimping quality standards ............................................................................................... 14
6. Procedure for crimping .................................................................................................16
7. Maintenance ...................................................................................................................16
(1) Lubrication ......................................................................................................................................16
(1)-1. Sliding section of the ram ..........................................................................................................16
(1)-2. Sliding section of the terminal feed mechanism ........................................................................16
(2) Routine maintenance and inspection ...........................................................................................16
(3) Replacing the expendable parts ....................................................................................................18
(3)-1. Replacing the crimper ................................................................................................................18
(3)-2. Replacing the anvil ...................................................................................................................18
(4) Expendable parts ............................................................................................................................18
8. Troubleshooting ............................................................................................................20
(1) Troubles with respect to functions of the applicator ..................................................................20
(2) Troubles with respect to crimping quality ....................................................................................22
(3) Adjusting the position of the feed finger
......................................................................................24
(4) Adjusting the mounting position of the scrap guard ..................................................................24
(5) How to adjust the position of the terminal ...................................................................................26
9. Appendix ........................................................................................................................28
(1) Major component names................................................................................................................28
(2) Electrical box wiring diagram ........................................................................................................32
(3) Air pressure circuit .........................................................................................................................34
