HPEVS Curtis 1239 E, Electrical Schematics And Documentation, Page: 11 / 57

11
NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its
subsidiaries and affiliates (individually and collectively “HPEVS”), and contains highly proprietary,
confidential, and trade secret information of HPEVS. The recipient of this drawing agrees (a) to use the
information contained herein for the purpose for which it was furnished by HPEVS (b) to return this
drawing upon HPEVS request. This notice shall appear on any complete or partial reproduction of this
drawing.
ORANGE/ WHITE 20 AWG
I/O GROUND
12V POWER CNTRL
TX SERIAL
RX SERIAL
ENCODER PHASE A
ENCODER PHASE B
KSI
MAIN CONTACTOR
COIL RETURN
BLUE 20 AWG
BLACK/ BLUE 20 AWG
BLUE/ WHITE 20 AWG
RED/ BLUE 20 AWG
WHITE 22 AWG
GREEN 22 AWG
GREEN 22 AWG
WHITE 22 AWG
MOTOR TEMP BLUE 22 AWG
P7
DEUTSCH
DTM-04-4P
GREN 22 AWG
WHITE 22 AWG
RED 22 AWG
BLACK 22 AWG
ORANGE 22 AWG
BLUE 22 AWG
R3
MOLEX MINI FIT JR
39-01-2080
CAN TERMINATION
BLACK 20 AWG
A B
S1
R1 AMP
#776164-1
U
V
W
B + B -
35
P
IN
CO
NN
ECT
O
R
(SEE
R1
)
A
B
U
MOTOR
M
O
T
O
R
E
N
CO
DE
R
6
13
4
23
35
25
28
29
21
7
8
31
32
34
W
V
DUAL MOTOR – 1239 “E” CONTROLLER
SECONDARY MOTOR SCHEMATICS
CONNECT TO PRIMARY
HARNESS BLUE WIRE (Pin 1).
ORANGE 20 AWG PRECHARGE
2
4
3
1
2
3
4
1
WHITE 22 AWG
GREEN 22 AWG
RED 22 AWG
BLACK 22 AWG
ORANGE or BROWN
BLUE 22 AWG
BROWN 22 AWG
YELLOW 22 AWG
MULTIPLE
CONDUCTOR
CABLE
GREY
S5
S6
S7
S8
R8
DEUTSCH
DTM-06-4S
S9
MULTIPLE
CONDUCTOR
CABLE
WHITE
1
6
5
8
+
-
R5
DEUTSCH
DTM-06-2S
S2
S3
P6
DEUTSCH
DTM-04-2P
1
2
1
2
CAN HIGH
ORANGE 20 AWG
CAN LOW GRAY 20 AWG
+A1 A2-
COM NO
1
VISIO
4/11/16
1 1
B
1239 “E” CONTROLLER
SECONDARY DUAL MOTOR SCHEMATICS
NONE
A
none
DRW SIZE
APPLICABLE
SOFTWARE CAD TYPE
UNIT
DRAWING
TITLE
SCALE
DATE
REVISION
SHEET
HPEVS
OF
SUPPLIER PART
1010‐AUTO1239‐SEC‐VER365.000
HW-1010AUTO-HPG
Version 5.32 & UP
PROGRAMMING
PORT
NOTES:
(*1) Use supplied contactor (GIGAVAC Part #GV200
P
A-1). Use only a Contactor WITHOUT PWM AND COIL SUPPRESSION. FAILURE TO DO
SO CAN CAUSE CONTROLLER FAILURE AND WILL VOID WARRANTY.
(*2) Use supplied Pre-Charge Resistor and Relay (Tyco Electronics Part # T9AP1D52-12). For Coil connection, connect to small terminals.
(*3) Use Pack Fuse rated at 400A for Single controller applications. For Dual controller use 800A Pack fuse.
(*4) Only for Dual motor application. Use Controller Fuse rated at 400A for each controller.
(*5) Gives access to Drive System information. Required to access Programming and Diagnostic modes. See Programming Instructions.
REV DESCRIPTION APPROVED
A
Init ial Release
4/ 11/ 2016
REVISIONS
MULTIPLE
CONDUCTOR
CABLE
WHITE/ RED 20 AWG MENU BUTTON
10
S4
MENU BUTTON
(NOTE*5)
R4
DEUTSCH
DTM-06-4S
1
2
3
4
R4B
DEUTSCH
DTM-06-2S
2
1