Hoval TopGas classic 100 Technical Information Installation Instructions Download Page 8 | Manualshive

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4 219 316 / 00

TECHnICaL InFORMaTIOn

2.1.8 TopGas

®

classic component designation

Fig. 01

3

6

2

9

5

4

8

1

10

11

7

Fig. 02

13

14

12

15

1. Sound absorber

2. Fan

3. Flue gas supply air connection

4. Water pressure switch

5. Flue gas temperature sensor

6. Flow temperature sensor

7.

Return temperature sensor

8. Ignition/ionisation electrode

9.

Heat exchanger

10. Gas valve

11. Gas pressure monitor

12. ON/OFF switch

13. Control panel automatic function device

14. Control module TTE (optional)

15. Pressure gauge

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Summary of Contents for TopGas classic 100

Page 1: ...1 15502 2 1 are designed and approved for use as heat generators for hot water heating systems with per mis si ble flow temperatures of up to 85 C They are de sig ned for continuously controlled reduc...

Page 2: ...IC 335 14 2 8 Heating system control 15 2 9 Parameters to be set 17 3 Installation 19 3 1 Boiler installation room 19 3 1 1 Installing the boiler 19 3 2 Hydraulic switching 19 3 2 1 Engineering guidel...

Page 3: ...lassic 100 120 36 4 6 3 1 Setting the gas flow rate CO2 O2 and measure ment of NOx CO content in the flue gas flue gas measurement 36 4 6 3 2 Changing to a different type of gas 37 4 7 Handover to the...

Page 4: ...plate for the gas con den sing boiler Open all cut off valves on the unit cold water heating flow and return Open gas shut off valve WARNING The heat generator can only be de energised by disconnectio...

Page 5: ...dling Contaminated operating materials gas water combus tion air Unsuitable chemical additives to the heating water Damage caused by the application of force Corrosion by halogen compounds e g paints...

Page 6: ...ter authorities could deviate from the rules in this worksheet Accident prevention regulations DGUV Regulation 1 Accident prevention regulations Guidelines for prevention DGUV Regulation 4 Accident pr...

Page 7: ...oled flue gas is fed to the flue gas system 2 1 1 Diaphragm expansion tank Depending on hydraulic conditions a sufficiently dimen sioned diaphragm expansion tank with a pre pressure at least 0 3 bar h...

Page 8: ...er 2 Fan 3 Flue gas supply air connection 4 Water pressure switch 5 Flue gas temperature sensor 6 Flow temperature sensor 7 Return temperature sensor 8 Ignition ionisation electrode 9 Heat exchanger 1...

Page 9: ...Nominal heat input related to gross calorific value GCV V H2 O Boiler water content V H2O PMS Max heating operating pressure PMS PT Test pressure PT Tmax Max operating temperature Tmax TS Safety temp...

Page 10: ...mbar 37 50 37 50 37 50 37 50 Gas connection value at 15 C 1013 mbar Natural gas E Wo 15 0 kWh m3 NCV 9 97 kWh m3 m3 h 0 7 3 3 0 9 4 3 1 5 4 9 1 2 5 7 Natural gas LL Wo 12 4 kWh m3 NCV 8 57 kWh m3 m3 h...

Page 11: ...50 37 50 Gas connection value at 15 C 1013 mbar Natural gas E Wo 15 0 kWh m3 NCV 9 97 kWh m3 m3 h 1 4 7 6 1 9 9 4 2 1 11 4 Natural gas LL Wo 12 4 kWh m3 NCV 8 57 kWh m3 m3 h 1 6 8 8 2 2 10 9 2 5 13 3...

Page 12: ...mm Lateral clearance 50 mm Distance from ceiling depending on exhaust flue system used Front 500 mm View from bottom 1 Gas connection R 2 Flow R 1 3 Return R 1 4 Condensate drain DN 40 5 LAS flue gas...

Page 13: ...20 Measurements mm Lateral clearance 50 mm Distance from ceiling depending on exhaust flue system used Front 500 mm View from bottom 1 Gas connection R 2 Flow R 1 3 Return R 1 4 Condensate drain DN 40...

Page 14: ...o display OpenTherm interface RS OT TTE RS 232 interface to PC Start attempts 4 Safety period 5 sec Ignition period 5 sec Pre ventilation period 20 sec Main heating pump follow on time 230 V 10 min Th...

Page 15: ...ng period main gas valve 1 Rinsing 2 Ignition 3 Burner on in heating operation 4 Burner on in hot water operation 5 Air pressure switch open no air pressure switch fitted 6 Burner off in heating opera...

Page 16: ...isation current Parameter Mode Settings can be changed in this mode Point appears P 7 60 Set value DHW charging if there is no TopTronic attached Procedure P 18 80 Maximum heating temperature at minim...

Page 17: ...emperature If the outside sensor measures the value set under pa rameter 21 2BK the parameterised minimum heating temperature is applied If the temperature measured by the outside sensor is above the...

Page 18: ...PWM value is applied in the case of minimum boiler output The pump speed increases in linear manner between minimum and maximum boiler output Parameter 64 2GI pump maximum PWM value This parameter spe...

Page 19: ...m pe rature control weath er controlled boiler and heating cir cuit con trol without lower temperature limit Please observe the notes in the configuration documents of the responsible Hoval companies...

Page 20: ...me in dicated in the technical data must always be pro vi ded 3 2 5 To be provided on site A pressure expansion tank appropriate for the heating sys tem water volume and hydrostatic pressure 3 2 6 Hyd...

Page 21: ...Pour la r alisation pratique de l installation il faut utiliser le sch ma d taill Datum Datei Version Verbindungshinweise Notice Nota Remarque 4 1 24 03 2015 Name P TopGas classic 35 VF1 YK1 MK1 T T D...

Page 22: ...calculation program for the specific product We recommend that you consult the regional chimney in spec tor before designing and installing a flue gas evacua tion system for a gas condensing boiler 3...

Page 23: ...rrounding environment 80 125 PPS aluminum C13 C13x Flue gas outlet and air intake through the outer wall in the same pressure range C33 C33x The flue gas outlet and air intake through the chimney must...

Page 24: ...e that conden sate can flow back to the boiler unhindered The whole ex haust system must be installed so that condensate can nev er collect at any point WARNING The flue gas lines must be secured agai...

Page 25: ...e flue gas system from Hoval or a flue gas system certified in accordance with DIN EN 14471 Stain less steel flue gas systems in accordance with EN 483 can also be used Falls erforderlich ist ein Insp...

Page 26: ...be E80 L 500 mm to top part E80 stainless steel 9 Top part E80 for chimney end for back ventilation with shaft cover 400 x 400 mm clamp tape and seal ring TopGas classic 35 45 Assembly kit TG K1 C80 1...

Page 27: ...all plate to wall duct C80 125 220 x 220 mm 5 Wall socket to wall duct D 150 mm L 300 mm 6 Bearing rail E flue gas pipe support in shaft 7 Support arch C80 125 90 PP 8 Distance holder E130 set 2 piece...

Page 28: ...00 150 6 Outside wall distance holder 150 mm stainless steel 7 Lead pan with bowl C100 150 for roof execution gradient 25 55 adjustable ground plate 500 x 500 mm 8 Rain keep off rail 9 LAS mouthpiece...

Page 29: ...ng for flue gas and supply air PP 2 Length adjustment piece C100 150 L 315 440 mm 3 Lead pan with bowl C100 150 for roof execution gradient 25 55 adjustable ground plate 500 x 500 mm brick red coated...

Page 30: ...VGW TRGI DIN 4750 and the re quirements imposed by the relevant local gas company must be complied with A manual shut off device gas shut off valve in accord ance with local requirements must be insta...

Page 31: ...in stal led in the direct vicinity of the boiler not more than 1 m from the edge of the boiler casing The backup fuse selected must ensure that the limit val ues specified in the Technical Data are ne...

Page 32: ...r which come into contact with water are made of aluminium Due to the danger of pitting the sum of the chloride ni trate and sulphate contents in the heating water must not exceed 200 mg l The pH valu...

Page 33: ...thus start at 6 5 7 5 and settle at 8 0 8 5 after a few weeks If this is not the case call in a specialist company to treat the water Once the correct pH value has been set by in hi bitors that are s...

Page 34: ...connection pressure chapter 4 5 is too low e g because of clogged gas filter under dimensio ned gas supply the boiler will not achieve the rated out put indicated by the manufacturer In this case plea...

Page 35: ...ellow Change of set gas type liquid gas stick ers to the following places A sticker on the gas valve A sticker under the data plate Attach sticker with the performance data for propane liq uid gas on...

Page 36: ...n the screw marked in red one turn 360 to the right In this way you are near the cor rect CO2 O2 value Now install the valve correctly and make the fine setting of the gas quantity according to chapte...

Page 37: ...eases at constant CO2 O2 value Decrease in the max fan speed at the automatic func tion device gas flow rate decreases at constant CO2 O2 value c Use the key to set the boiler to 0 Check the CO2 O2 co...

Page 38: ...9 5 5 vol dry H Install the boiler cover 4 7 Handover to the operator 4 7 1 Instructions for the operator Have the operator confirm with his signature that instructions for operation maintenance and...

Page 39: ...asures must be taken if the boiler is to be taken out of operation for several weeks Where there is a frost hazard have the system drained as prescribed by the heating installer or add frost protec ti...

Page 40: ...g the flue gas heat exchanger and condensate collector Dismantle siphon and clean and rinse condensate drainage Clean burner and check for damage Checking the ignition electrode distance from burner a...

Page 41: ...gas condensing boiler for leaks Check the system pressure top up if necessary at least 1 5 bar Vent the gas condensing boiler Create inspection record 6 6 Emission measurement To access the service o...

Page 42: ...r this error code if they are connected to X2 4 X2 11 CAUTION External main gas valve does not close when an external blockage is triggered P 27 Water pressure too low If the water pressure drops too...

Page 43: ...ugh the gas valve is closed E 12 Fan speed outside limits If the fan speed is outside a defined speed band for more than 15 seconds a locking system is triggered E 13 Parameters programmed After uploa...

Page 44: ...itching difference relative to switch off point in heating operation 1 C OEM 10 10 10 10 10 10 10 13 P2BC Proportional range in heating mode 1 C OEM 15 15 15 15 15 15 15 14 P2BD Integration time in he...

Page 45: ...e 2 1 OEM 36 36 36 36 36 36 36 50 P2FE Time 3 1s OEM 30 30 30 30 30 30 30 51 P2FF Maximum load during time 3 1 OEM 52 52 52 52 52 52 52 52 P2FG Time 4 1s OEM 30 30 30 30 30 30 30 53 P2FH Maximum load...

Page 46: ...46 4 219 316 00...

Page 47: ...47 4 219 316 00...

Page 48: ...ype Serial number Year of manufacture Place Date System installer System user Confirmation The user owner of the system herewith con rms that he has received adequate instruction in the operating and...

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