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HOT RUNNER TECHNOLOGY 16S-06 Series, Service And Maintenance Manual, Page: 3 / 28

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HOT RUNNER TECHNOLOGY 16S-06 Series Service And Maintenance Manual Download Page 3

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Master Language is English 

Hot Runner System Installation Guide 

SVC-17-0001_EN-Rev13

RESTRICTED: Property of Synventive. 

- 588 -  

All rights reserved. Errors and omissions excepted

For limited third party distribution based on need and intended use. 

 

© 2021 Synventive Molding Solutions

H     O     T            R     U     N     N     E     R            T     E     C     H     N     O     L     O     G     Y

Hot Runner System Installation Guide

Service and Maintenance / Sprue Bushing 16S-06 / 22S-06 Series

Assembly Tools

In this section the Stripping and Mounting Tool parts are identified with the numbers indicated in the following figure.

Nozzle Disassembly Tool

 

Doc006740.png

Mounting Tool for 16S-06

Pos. Part No.

Description

T1

AT16S-01 

Nut

T2

AT16S-03 

Holder

Mounting Tool for 22S-06

Pos. Part No.

Description

T1

not provided

  -

T2

AT22S-01 

Holder

Assembly Tools for TTP, TFP TTW Nozzle Tips

Assembly Tools for 16S-06 Nozzle Tips

Assembly Tools for 22S-06 Nozzle Tips

(T2) AT-16-040102

(T1) AT-16-040101

(T2) AT-22-040102

(T1) AT-22-040101

Also used for TTW Seal Cap assembly

Also used for TTW Seal Cap assembly

 

Doc005228.png

 

Doc007735.png

 

Doc005228.png

 

Doc007735.png

Summary of Contents for 16S-06 Series

Page 1: ...Use personal protective equipment such as gloves apron sleeves and face protection to guard against burns When servicing or handling the hot runner system outside the manifold plates or the injection molding machine care must be taken to heed the hot surface exposure warnings For first aid contact your medical safety representing Hazard of Pressurized Air Pressurized air blow can result in hot pla...

Page 2: ...h L SB 80 650 mm Nozzle Cutout D Ø 45 mm Thermocouple Type J Type K Nozzle Tips TFP TTP TTW Sprue Bushing 22S 06 Flow Bore J Ø 22 mm Nozzle Length L SB 90 665 mm Nozzle Cutout D Ø 55 mm Thermocouple Type J Type K Nozzle Tips TFP TTP TTW 10 4 4 2Parts of the Sprue Bushing 16S 06 22S 06 In this section the nozzle parts are identified with the numbers indicated in the following figure NOTICE Always t...

Page 3: ...his section the Stripping and Mounting Tool parts are identified with the numbers indicated in the following figure Nozzle Disassembly Tool Doc006740 png Mounting Tool for 16S 06 Pos Part No Description T1 AT16S 01 Nut T2 AT16S 03 Holder Mounting Tool for 22S 06 Pos Part No Description T1 not provided T2 AT22S 01 Holder Assembly Tools for TTP TFP TTW Nozzle Tips Assembly Tools for 16S 06 Nozzle Ti...

Page 4: ... required for the sprue bushing Doc008132 png AT FHA 032 No Qty Item Description T4 1 1 AT FHA 032 C 01 Disassembly Tool Socket T4 2 1 AT FHA 032 C 02 Disassembly Tool Sleeve T4 3 1 AT FHA 032 C 05 Disassembly Tool IB24 Adapter Nut T4 4 1 GN817 4 4 CK Indexing plunger T4 5 2 DIN913 M6x12 45H Flat Point Socket Set Screw T4 6 1 ISO4017 M12X100 12 9 Full Thread Hexagon Screw 10 4 4 4Nozzle Heater Dis...

Page 5: ...ntive Molding Solutions H O T R U N N E R T E C H N O L O G Y Hot Runner System Installation Guide Service and Maintenance Spreader Tool Head Heater Type HHA 0 10 4 5 Spreader Tool Head Heater Type HHA 0 With this tool the head heaters can be spread apart to make it easier to pull them off the nozzle body Doc008802_RIS png AT HHA 00 No Qty Item Description T5 1 1 AT HHA C 0 01 Head Heater Spreader...

Page 6: ...ple There are two types of Molding Solution heaters Front Heaters FHA 0 and Head Heaters HHA 0 The thermocouple is pressed in firmly and cannot be replaced All heaters are available either with a thermocouple type J HAJ 0 or a thermocouple type K HAK 0 Doc008803_RIS Color Coding of Thermocouples NOTICE Take notice of the production and color identification of thermocouple cables Synventive uses J ...

Page 7: ...assembly the Nozzle 16S 06 22S 0S Series 10 4 6 Disassembly the Nozzle 16S 06 22S 0S Series NOTICE For the following work on the nozzle with assembled nozzle head the nozzle must be clamped in a vice via using the tool holder T2 It is not allowed to clamp the nozzle in a vice directly A clamping of the flats would deform the head 10 4 6 1Disassembling Nozzle Head Heater Doc008820_RIS png 1 Loosen ...

Page 8: ...allation Guide Service and Maintenance Disassembly the Nozzle 16S 06 22S 0S Series 10 4 6 2Disassembling the Nozzle Front Heater 1 Dismount the head heater 13 from the nozzle head 11 as described in the above page 592 2 Remove the circlip 6 from the nozzle tip 8 Doc008804_RIS png NOTICE To pull the front heater the nozzle must be clamped on the round nozzle head surface on a vice by using protecti...

Page 9: ... T E C H N O L O G Y Hot Runner System Installation Guide Service and Maintenance Disassembly the Nozzle 16S 06 22S 0S Series 4 Turn the hexagon screw T4 6 of the disassembly tool completely backwards 5 Pull the button from indexing plungers T4 4 and fix the position by turning the button T4 4 by 90 Doc008806_RIS png 6 Guide the socket T4 1 of the disassembly tool over the nozzle insert 8 NOTICE T...

Page 10: ...Service and Maintenance Disassembly the Nozzle 16S 06 22S 0S Series 7 Loosen the indexing plungers T4 4 by turning the button 90 8 Position the disassembly tool until the indexing plungers T4 4 smaps into the hole of the cover tube 7 and the heater 5 9 Turn the hexagon head screw T4 6 clockwise NOTICE By turning the hexagon head screw T4 6 the heater 5 together with the cover tube 7 is pulled of t...

Page 11: ... O L O G Y Hot Runner System Installation Guide Service and Maintenance Disassembly the Nozzle 16S 06 22S 0S Series Disassembling the Nozzle Rear Heater NOTICE Depending of the nozzle length has the nozzle a rear heater 3 or not 1 The nozzle front heater 5 must be dismounted from the nozzle body 1 as described in the above page 593 2 Remove the retaining rings 4 3 Spread the head heater 3 with the...

Page 12: ...ision damage Following work must be carried out by qualified and experienced persons Use personal protective equipment Face protection hearing protection and gloves For first aid contact your medical safety representing NOTICE To install or remove the nozzle tip 8 the tool holder T2 and adapter T1 is required The nozzle head can get damaged when we do not use these tools Only with the tools holder...

Page 13: ...e equipment such as gloves apron sleeves and face protection to guard against burns Doc008819_RIS png NOTICE To dismount the nozzle tip 8 from the nozzle if there is plastic material in the nozzle the tip 8 must be heated up Never use an acetylene or welding torch as severe nozzle damage can occur from over heating 5 Heat the nozzle tip 8 using a heat gun to the maximum temperature of 200 C 392 F ...

Page 14: ...nt Face protection hearing protection and gloves For first aid contact your medical safety representing Hot Surfaces Hazard Contact between the skin and the hot nozzle could result in burns Use personal protective equipment such as gloves apron sleeves and face protection to guard against burns For first aid contact your medical safety representing NOTICE For disassembly and assembly of the nozzle...

Page 15: ...1 in the holder T2 to fix the nozzle against rotation 5 Place the tool nut T1 along the nozzle body 1 at their hexagonal shape NOTICE The tool nut T1 is only available for the 16S 06 nozzle 6 Use a wrench to loosen the nozzle body 1 from the nozzle head 11 via the tool nut T1 by rotation counter clockwise 7 Heat the nozzle body 1 using a heat gun to the maximum temperature of 200 C 392 F Hazard of...

Page 16: ...nd Maintenance Disassembly the Nozzle 16S 06 22S 0S Series 10 4 6 3Assembling Nozzle 16S 06 22S 06 Series NOTICE For the following work on the nozzle with assembled nozzle head the nozzle must be clamped in a vice via using the tool holder T2 It is not allowed to clamp the nozzle in a vice directly Doc008800_RIS png Pos Description 1 Nozzle body 2 Head ring 3 Head heater optional 4 Retaining ring ...

Page 17: ...d Maintenance Disassembly the Nozzle 16S 06 22S 0S Series Assembling the Nozzle Body NOTICE For work on the nozzle with assembled nozzle head the nozzle must be clamped in a vice via using the tool holder T2 It is not allowed to clamp the nozzle in a vice directly 1 Fix the holder T2 in a vice Doc006751 png 2 Place the nozzle head 11 in the holder T2 NOTICE The position of the opening on the nozzl...

Page 18: ...6_RIS png 6 Check the matching between the nozzle head 11 bottom surfaces SF2 and the nozzle body 1 surface SF1 NOTICE The nozzle head must bear on all surfaces uniformly and flatly in particular on the nozzle head contact face In case of any uncertainty clean the surfaces with a cleaning cloth If the next ink test is still unsatisfactory please contact Synventive Customer Service or Technical Sup...

Page 19: ...o the nozzle head 11 NOTICE Use torque wrench with wrench insert and the torque specified in the torque table in section 13 Doc008828_RIS png Mounting the Nozzle Rear Heater NOTICE For the following work on the nozzle with assembled nozzle head the nozzle must be clamped in a vice via using the tool holder T2 It is not allowed to clamp the nozzle in a vice directly 1 Assemble the nozzle body 1 on ...

Page 20: ... Hot Runner System Installation Guide Service and Maintenance Disassembly the Nozzle 16S 06 22S 0S Series 3 Bend the cable at the rear heater 3 corresponding to the opening at the nozzle head 11 about 90º away from the nozzle Doc008813_RIS png 4 Slide the rear heating element 3 onto the nozzle body 1 up to the surface of the hexagon 5 Fit the retaining ring 4 into the groove at the nozzle body 1 N...

Page 21: ...Mounting the Nozzle Front Heater 1 Assemble the nozzle body 1 on the nozzle head 11 as described in the above page 602 2 Assemble the rear heater 3 on the nozzle body 1 as described in the above page 604 3 Lead the cable of the front heater 5 through the cover tube 7 4 Hold the cover tube 7 to the front heater 5 5 Bend the cable at the front heater 5 corresponding to the opening at the nozzle head...

Page 22: ...served Errors and omissions excepted For limited third party distribution based on need and intended use 2021 Synventive Molding Solutions H O T R U N N E R T E C H N O L O G Y Hot Runner System Installation Guide Service and Maintenance Disassembly the Nozzle 16S 06 22S 0S Series 7 Mount the circlip 6 at the nozzle tip 8 Doc008817_RIS png ...

Page 23: ...Nozzle Tip Assembly Doc007736 png 1 Place the tip nut a into the tool T2 2 Using the tool T1 to push the tip insert b into the tip nut a 3 Place the torpedo c on the tip insert b 4 Using the tool T1 to push the torpedo c and the tip insert b into the tip nut a 1 2 3 4 TTP Nozzle Tip Assembly Doc007737 png 1 Place the tip nut a on the tool T2 2 Using the tool T1 to push the tip insert b into the ti...

Page 24: ...ervice and Maintenance Disassembly the Nozzle 16S 06 22S 0S Series Shown are the tip nuts for checking the correct seating of the tip inserts good good good incorrect NOTICE See examples of good and incorrect insert installations Make sure the insert must not exceeds the height of the nozzle tip head Incorrect items should not be further processed Doc004688 png Assembling the Seal Cap on TTW Nozzl...

Page 25: ...the nozzle tip 8 bottom surface SF1 5 Screw in the nozzle tip 8 hand tight into the nozzle body 1 until seated 6 Unscrew the nozzle tip 8 from the nozzle body 1 Doc006767 png 7 Check the matching between the nozzle body 1 surface SF2 and the nozzle tip 8 surface SF1 NOTICE The nozzle must bear uniformly on the outer surfaces SF2 SF1 uniformly and flatly in particular on the nozzle body contact fac...

Page 26: ...L O G Y Hot Runner System Installation Guide Service and Maintenance Disassembly the Nozzle 16S 06 22S 0S Series 10 Screw in the nozzle tip into the nozzle body 1 hand tight 11 Tighten the nozzle tip to nozzle NOTICE Use torque wrench with wrench insert and the torque specified in the respective table in section 13 Hot Surfaces Hazard Contact between the skin and the hot nozzle could result in bur...

Page 27: ...uide Service and Maintenance Disassembly the Nozzle 16S 06 22S 0S Series Mount the Nozzle Head Heater 1 Bend the thermocouple 12 2 Install the thermocouple 12 ensuring it is seated correctly in the internal nozzle head 11 groove Doc008822_RIS png 3 Slide the nozzle head heater 13 over the nozzle head 11 NOTICE The nozzle head heater secures the thermocouple by covering it in the vertical groove Th...

Page 28: ...le 16S 06 22S 0S Series 10 4 6 4Grounding of the Sprue Bushing Danger to Life by Electric Shock The Sprue Bushing has to be properly grounded to prevent serious personal injury or death Electrical work must be carried out by qualified persons Verify that all power source connections are properly grounded In Emergency case Switch all systems off For first aid contact your medical safety representin...

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