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Horizon Fitness CRF-362, User Manual

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Horizon Fitness CRF-362 User Manual Download Page 108

Replacing the Creasing Unit

108

CRF-362

7 

Install the new creasing unit be-

ing aware of the direction of the 

creasing unit.

13130

50401H1

Before installing a new creasing unit or a unit which has been stored over the long term, make sure 

the grease applied to the unit is not dry. If the grease has dried up, apply the grease to the part where 

the creasing unit touches the slide guides.

Creasing Unit

Apply grease.

Apply grease.

Slide Guides

8 

Install the creasing depth ad-

justing dials and the two locking 

screws.

9 

Close the register transport section cover and the fold section cover.

After replacing the creasing unit, see page 72 and adjust the crease depth.

13130

50401G1

Good

Bad

13130

50401I1

Creasing Depth 

Adjusting Dial

Locking Screw

Summary of Contents for CRF-362

Page 1: ...enance by the cus tomer unauthorized modification or misuse or operation outside of the environmental specifications for the product Horizon International Inc pursues a policy of continuing improvement in design and performance of the product Therefore the product design and specifications are subject to change without prior notice and without our legal obligation All rights are reserved No part o...

Page 2: ...back to a previous step This explains functional limitations and restrictions on the opera tion of the machine This indicates a helpful hint This indicates additional information which will help you to operate the machine efficiently This explains what the machine will do after you operate it as instructed Horizon International Inc cannot anticipate every possible situation that might involve a po...

Page 3: ...ine may be damaged Do not use the machine for any improper purpose Otherwise the performance of the ma chine cannot be guaranteed WARNINGS for Maintenance WARNINGS Work carefully when your hands are inside the machine and keep them away from any moving parts Turn off the Power switch before beginning any maintenance operation Otherwise the ma chine may start suddenly causing severe personal injury...

Page 4: ...k can cause severe personal injury CAUTIONS for Installation CAUTIONS Be sure to install all cables and hoses in areas where they will not catch your feet Be sure to install the mounting feet and use the leveling bolts to level the machine Other wise the binding quality may deteriorate or the machine may be damaged The CRF 362 weighs 345 kg 760 6 lb Transport and install the machine safely and kee...

Page 5: ...en is displayed the Run screen is displayed It takes about thirty seconds 2 Open the safety covers 3 Press The Error screen is displayed Check that the corresponding error icon is displayed on the Error screen When the safety covers are closed and is pressed the Error screen disappears When the Error Icon Is Not Displayed There is a problem with the safety circuit Stop using the machine and call y...

Page 6: ...6 CRF 362 Warning Label Locations and Meanings There are electric parts inside Take care when opening the cover Other wise an electric shock can cause severe personal injury ...

Page 7: ...ller Gap Instruction Screen 29 1 3 7 Run Fine Adjustment Creasing and Fold Screen 30 1 3 8 Run Fine Adjustment Creasing for Cover Screen Part 1 31 1 3 9 Run Fine Adjustment Creasing for Cover Screen Part 2 32 1 3 10 Run Fine Adjustment Manual Screen 33 1 3 11 Memory Screen 34 1 3 12 Memory Job Details Creasing and Fold Screen 35 1 3 13 Memory Job Details Creasing for Cover Screen 36 1 3 14 Memory ...

Page 8: ...h 69 3 1 5 Adjusting the Feed Belt Suction Air 69 3 1 6 Adjusting the Transport Speed and Transport Interval 70 3 2 Adjusting the Creasing Section 71 3 2 1 Adjusting the Crease Position 71 3 2 2 Adjust the Creasing Depth 72 3 2 3 Reversing the Creases 73 3 3 Adjusting the Fold Section 74 3 3 1 Adjusting the Fold Position 74 3 3 2 Adjusting the Roller Gap 75 3 3 3 Checking the Roller Gaps Are Even ...

Page 9: ... 100 5 2 Cleaning Belts and Fold Rollers 101 5 2 1 Cleaning the Belts 101 5 2 2 Cleaning the Fold Rollers 102 5 3 Cleaning and Replacing the Air Filter 105 5 4 Replacing the Creasing Unit 106 6 Installation 6 1 Installing the CRF 362 110 6 2 Attaching the Sheet Tray 112 6 3 Installing the Delivery Conveyor 112 6 4 Attaching the Accessory 113 6 5 When the Sheet Length Is 650 mm 25 59 or Longer 113 ...

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Page 11: ...1 1 General Description This section describes the parts of the ma chine and the touch panel screen ...

Page 12: ...rallel Fold Accordion Fold Short Fold Open Gate Fold Gate Fold Creasing for Binding 13130 10101C1 Folding Variations For a thin book Corners Hinges and Left Flap Corners Only Corners Hinges and Right Flap Corners and Hinges Corners Hinges and Double Flaps Creasing 13130 10101E1 A B C A B C A B C A B C A B C A B C A B C 13130 10101B1 13130 10101D1 Attention The sheet size is limited depending on th...

Page 13: ...e pressure of the transport rollers See the Quick Start Guide for details Transport the sheet parallel to the creasing units If necessary adjust the tilt of the register guide See the Quick Start Guide for details 2 Sheets are separated by the fluff and separation air and then fed one by one Adjust the following Separation fluff air See page 68 for details Table height See page 66 for details The ...

Page 14: ...0 Double Parallel Fold A B C 13130 10103C1 276 to 865 mm 10 9 to 34 0 Open Gate Fold A B C 13130 10103F1 276 to 865 mm 10 9 to 34 0 Single Flap 13130 10103G1 347 to 865 mm 13 7 to 34 0 However the distance between the end of the flap and the folding line should be 69 mm 2 7 or longer 13130 10103I1 69 mm 2 7 or longer Double Flaps 13130 10103H1 416 to 865 mm 16 4 to 34 0 However the distance betwee...

Page 15: ...art Guide for details 4 Creasing Section There are two creasing units in the creasing section Sheets are transported from the register transport section and creased here Up to ten creases can be placed on a sheet See Quick Start Guide for details 5 Fold Section Cover 6 Fold Section Sheets are folded on creases here A sheet can be folded up to twice See the Quick Start Guide for details 7 Delivery ...

Page 16: ... upper part of the table guides and move them forcibly the table guides may be bent 2 Feed Table Stack the sheets here 3 Support Table Use this table when the sheet length is 650 mm 25 59 or longer Sheets up to 865 mm 34 05 long can be stacked here 4 Support Table Locking Knob Use this knob to lock and remove the support table See page 113 for detail 5 Sheet Guide Set these guides at the rear edge...

Page 17: ...ds and the feed belts to the thickness of one sheet If more than one sheets try to pass through the double feed stop pads the extra sheets are stopped by the double feed stop pads 4 Feed Belt Suction Air Adjusting Lever This lever adjusts the air pressure that feed belts suction the sheet When the lever is pulled the air pressure is reduced 5 Fluff Air Nozzle There are four fluff air nozzles The f...

Page 18: ...th this guide If the sheet is so heavy that the sheet cannot be aligned with the register guide the crease and folding may be skewed If this hap pens adjust the pressure of the transport rollers so that the sheets align with the register guide 5 Register Guide Locking Knob Loosen this knob before you adjust the position of the register guide See the Quick Start Guide for details 6 Register Guide A...

Page 19: ...easing unit Adjust two dials in the front and rear of the unit evenly See page 72 for details 4 Creasing Depth Adjusting Dials for 2nd Creasing Unit These dials adjust the pressure of the creasing of the 2nd creasing unit Adjust two dials in the front and rear of the unit evenly See page 72 for details 5 Transport Handwheel Turn this handwheel to move the transport belts You can use this handwheel...

Page 20: ...es when the folding job is done 6 2nd Fold Unit Locking Knob This knob locks the 2nd fold unit Loosen this knob when you remove the 2nd fold unit to re move a jammed sheet 7 Roller Gap Adjusting Knob Use this knob when you adjust the gap between fold roller 2 and fold roller 3 Adjust two knobs in the front and rear of the unit evenly 8 Roller Gap Adjusting Lever Use this lever when you adjust the ...

Page 21: ...veyor When a creased sheet is folded the sheet is delivered here 1 2 1 Stack Plate Creased and folded sheets are delivered here This plate prevents sheets from falling on the floor 2 Catch Rollers This rollers stop the delivered sheets and keep them until the sheets reach specific amount ...

Page 22: ...et is delivered here 1 4 2 3 1 Stopper for Long Sheet Use this stopper when the sheet length is 650 mm 25 59 or longer 2 Standard Stopper This stopper is at the end of sheet tray This is the normal position 3 Stopper for Short Sheet Set the guides to match the sheet size 4 Side Guide Set the guides to match the sheet size ...

Page 23: ...on If this button is pressed the machine stops as soon as possible Turn this button clockwise to release it 4 Transport Jog Button The transport mechanism do jog operation while this button is pressed Use this button when you remove any sheets remaining inside the machine or transport the sheets on the delivery conveyor 5 Power Lamp This lamp is lit while the Power switch is turned on The lamp bli...

Page 24: ...ypad screen appears Enter the preset number of sheets Clear the number of fed sheets Number of remaining sheets Count down You can select the count up method using the Administrator screen Preset number of sheets The preset counter counts sheets fed for a test If a jam occurs the number of fed sheets of the preset counter is corrected for the number of the jammed sheets when the operation is start...

Page 25: ...d 4 Double Feed Detection Whether the double feed detection is turned on is displayed 5 Offset Function The machine operates continuously and does not offset a batch of sheets The machine offsets a batch of sheets The delivery conveyor runs at high speed for a specified time after the num ber of the delivered sheets reaches the number set by the offset counter See page 51 for details 6 Offset Coun...

Page 26: ...ayed when there is a problem with the ARCNET communication 5 Test Feed When this button is pressed one sheet is fed creased folded and delivered to the delivery sec tion The blower continues running until the Stop button is pressed While the blower is running check that sheets are separated correctly The sheets fed for a test are counted by the preset counter 6 Stop Button When this button is pres...

Page 27: ...ugh the sheet length is short it is auto matically corrected to a short suction length when the OK button is pressed on the Set ting Mode Selection screen 2 Transport Speed This sets the transport speed 3 Transport Interval This sets the transport interval 4 Double Feed Detection This sets whether to detect double feeding Select off if you do not want to use double feed detection ...

Page 28: ...ize 8 Creasing for Cover Mode Press this button when creasing cover sheets for binding The lower part of the screen becomes ac tive and you can select a cover sheet pattern cover sheet registering point and cover sheet size 9 Go to the Setup Manual Screen Press this button when you want to place more creases than you can place by selecting one of the icons in No 1 and 3 10 Sheet Thickness Thin She...

Page 29: ...2 Scale of Adjusting Knob This indicates the value to set the roller gap adjusting knob The value changes depending on the fold pattern which is selected on the Setting Mode Selection screen 3 OK Button Insert a set of sheets into the roller gap adjusting lever turn the roller gap adjusting knob following the values shown in the screen and press this button The Run Fine Adjustment screen for the m...

Page 30: ... Run Fine Adjustment Manual Screen is displayed 7 Gang Crease Setting Only when making double parallel fold If either of creases is changed when this setting is on the other is also changed automatically Gang Crease Setting turns on Gang Crease Setting turns off 8 Fold Setting This is set automatically based on the settings set on the Setting Mode Selection screen You can change the setting by pre...

Page 31: ...ring Point Distance This indicates the distance between the register ing point and the sheet edge You can change the fold positions by pressing or 5 Flap Length This indicates the length of the left and right flaps 6 Flap Distance This indicates the distance between the corner of the spine and the flap You can change the distance by pressing or 7 Spine Width Setting This sets the spine width Press...

Page 32: ...et the fold position and the crease position individually 3 Positive Negative Reverse Mode Normally a negative crease is placed on the mountain fold position and a positive crease is placed on the val ley fold position Turn this mode off when reversing the creases 4 Change Settings Back to Default When this button is pressed the settings on this screen are reset to default 5 Go to the Run Fine Adj...

Page 33: ...g on the same line is disabled 5 Repeat When this button is pressed and turned blue you can make creases on a sheet repeatedly at equally spaced intervals The distance between creases is set by the crease position setting This function can be used only for one crease position setting 6 Repeat Number Press this value box and the Numeric Keypad screen appears Enter the number of times that you want ...

Page 34: ...e format 4 Scroll Button The screen scrolls upward by four jobs The screen scrolls upward by one job The screen scrolls downward by one job The screen scrolls downward by four jobs 5 Button for Details of the Job The Job Details screen which shows detailed information for the selected job is displayed 6 Job Number Entry Box Enter the job number here to load the job 7 Job Type Display This indicate...

Page 35: ...rease positions 6 Go to the Memory Screen Press this button to return to the Memory screen 7 Fold Setting This indicates the fold setting OFF The sheets are not folded 2 The sheets are folded once only by the 2nd fold unit 1 2 The sheets are folded by the 1st and 2nd fold units Totally the sheets are folded twice 8 Gang Crease and Fold Setting This indicates whether the crease position and the fol...

Page 36: ... the register ing point and the sheet edge 7 Flap Distance This indicates the distance between the corner of the spine and the flap 8 Spine Width Setting This indicates the spine width 9 Go to the Memory Screen Press this button to return to the Memory screen 10 Fold Setting This indicates the fold setting OFF The sheets are not folded 2 The sheets are folded once only by the 2nd fold unit 1 2 The...

Page 37: ...tive crease is placed A negative crease is placed The sheet is not creased 5 Repeat This indicates the repeat setting 6 Repeat Number This indicates the repeat number of times of creasing 7 Go to the Memory Screen Press this button to return to the Memory screen 8 Fold Setting This indicates the fold setting OFF The sheets are not folded 2 The sheets are folded once only by the 2nd fold unit 1 2 T...

Page 38: ...n Time The total run time of the machine in hours is displayed here 5 Serial Number The serial number of this machine is displayed here 6 Software Version The current software versions of the machine are displayed here Please report these numbers in case of a service call Panel Control ROM Ver The version of the panel control software Main Control ROM Ver The version of the main control software 7...

Page 39: ...B51 Lower Exit Sheet Pass Sensor B43 Sheet Leading Edge Sensor for 2nd Fold B30 Creasing Section Sheet Leading Edge Sensor B14 Transport Section Sheet Sensor 1 On Off Indicator for Sensor and Switch Green On In case of the following situation The button is pressed The cover is open The sensor is activating White Off In case of the following situation The button is not pressed The cover is closed T...

Page 40: ... belts run in the normal direc tion 4 Y10 Feed Valve The feed valve closes The feed valve opens If the feed valve opens while the blower motor is running the feed belts pick up sheets when the blower motor is turned on 5 M15 Feed Section Transport Motor The motor stops running The transport belts run in the reverse direction The transport belts run in the normal direction 6 M30 Creasing Section Tr...

Page 41: ...he 1st fold knife returns to the home position The 1st fold knife moves to the set position 10 M42 2nd Folding Motor The motor stops running The 2nd fold knife returns to the home position The 2nd fold knife moves to the set position 11 Y30 Gate Solenoid The gate becomes level off The gate rises 12 M50 Conveyor Motor The motor stops running Motors start running 13 Page Selection Press this button ...

Page 42: ...when the error occurred 2 Time This indicates the time when the error occurred 3 Go to the Information Main screen 4 Error Code Error code indicates the type of error 5 Page Selection 12 errors are shown on each page and a total of 36 errors are recorded If an additional error oc curs for a total greater than 36 the information for the oldest error will be deleted ...

Page 43: ...Enable Disable Settings The Information Administrator Input Signal Enable Disable Settings screen is displayed See page 45 for details 3 Go to the Information Main Screen 4 Motor Enable Disable Settings The Information Administrator Motor Enable Disable Settings screen is displayed See page 46 for details 5 Crease and Fold Correction The Information Administrator Crease and Fold Correction screen ...

Page 44: ... in this position 6 Positive Negative Reverse Mode Default Setting You can select the default setting of the positive negative reverse mode that is set on the Run Fine Adjustment Creasing and Fold screen or the Run Fine Adjustment Creasing for Cover screen OFF Normal setting is set as default A negative crease is creased on the mountain fold posi tion This is ideal for thick sheet ON Reversed sett...

Page 45: ...sition 2 Double Feed Sensor Error Detection If you turn this signal off the machine keeps run ning even if a double feeding occurs 3 Upper Exit Sheet Pass Detection If you turn this signal off and do a folding job the machine does not detect the sheet delivery Therefore the machine continues running even if the sheets are jammed 4 Lower Exit Sheet Pass Detection If you turn this signal off and do ...

Page 46: ...layed every time you turn on the power 1 Creasing Section Transport Motor If you turn off this motor the machine cannot run 2 Creasing Motor If you turn off this motor you cannot do creasing You can do folding only 3 1st Folding Motor If you turn off this motor you cannot do folding with 1st fold unit You can do creasing only 4 2nd Folding Motor If you turn off this motor you cannot do folding wit...

Page 47: ...alue for thin sheet 3 Correction Value for 1st Creasing Unit If the positive crease position is shifted enter the correction value here See page 77 for details 4 Correction Value for 2nd Creasing Unit If the negative crease position is shifted enter the correction value here See page 77 for details 5 Correction Value for 1st Fold Unit If the first fold position is shifted when the sheet is folded ...

Page 48: ...ns 48 CRF 362 1 3 25 Error Screen 2 3 1 About Font License The IPA Font is used in the control panel See the URL below for the detail of the IPA FONT Agreement http ipafont ipa go jp ipa_font_license_v1 html LicenceEng ...

Page 49: ...This chapter explains the procedure for us ing convenient functions 2 2 Advanced Operation ...

Page 50: ...s entered and the Run Main screen is displayed 6 Press The machine starts running The machine stops after feeding the preset number of sheets The machine remains stopped until the Start button is pressed When the preset function is turned on any sheets fed for the test are also counted When you do not want to count sheets fed for test press before pressing 7 Press to finish the operation Preset Co...

Page 51: ...ample If the offset number is ten 13130 20201A1 10 sheets 10 sheets 10 sheets 10 sheets 10 sheets Interval Interval Interval Interval Delivery Direction 1 Display the Run Main screen 2 Press to change the icon to The offset function turns on 3 Press The Numeric Keypad screen is displayed 4 Enter the preset number of sheets per batch Available range 1 through 999 sheets When you change the number p...

Page 52: ...ry belts run at high speed 7 Press The machine starts running The delivery belts run at high speed for a specified time after the number of the delivered sheets reaches the number set by the offset coun ter The machine repeats this cycle until the Stop button is pressed Offset Distance ...

Page 53: ...over sheet pattern and the cover sheet registering point 3 Select for the cover sheet pattern setting 4 Select for the cover sheet registering point setting 5 Press for the cover sheet size setting The Numeric Keypad screen is displayed 6 Enter the cover sheet length Available range No Flap 180 through 865 mm 7 090 through 34 055 Left or Right Flap 291 through 865 mm 11 690 through 34 055 Double F...

Page 54: ...e 3 in the Quick Start Guide for the CRF 362 adjust the roller gap and then press 8 Enter the spine width and the registering point distance When you select the creasing pattern with a flap enter the Flap Distance The distance between the corner of the spine and the flap and the Flap Length 9 Press Do a test feed and check that the crease is made in the set position 10 Press Registering Point Dist...

Page 55: ...ses at equally spaced intervals 13130 20401A1 a a a a Transport Direction First Crease Second Crease Third Crease Fourth Crease 1 Press The Setting Mode Selection screen is dis played 2 Press and then press The Setting Manual screen is displayed 3 Press on line 01 The Numeric Keypad screen is displayed ...

Page 56: ... again 6 Press or on line 01 to set the creasing direction When is pressed and turned blue the crease setting on the same line is dis abled Press or to enable the crease set ting again 7 Press on line 01 The button turns blue 8 Press on the line 01 The Numeric Keypad screen is displayed Enter the distance between creases Input the distance between creases Creasing Direction Button to Disable Creas...

Page 57: ...ber of times within the range of sheet total length When you change the number press and enter the number again 10 Press The value will be entered and the Setting Manual screen will appear on the display again The repeat function can be used only for one crease position setting Enter the number of times Input the number of times ...

Page 58: ...aved job settings 1 Press The Memory screen is displayed 2 Select the job number you want to check You can scroll through the screen using or on the right side of the screen 3 Press The Job Details screen for the selected job is displayed 4 Press The Memory screen is displayed Job Number Job Type Display If you select the job set on the Creasing and Fold screen ...

Page 59: ...r on the right side of the screen 3 Press The Load Confirmation screen appears 4 Press When a pattern with flap for creasing and fold mode or a pattern with flap for cover sheet is saved for the job the Run Roller Gap Instruction screen is displayed 5 See page 3 in the Quick Start Guide for the CRF 362 and ad just the roller gap and then press The Run Main screen is displayed The job number and na...

Page 60: ...ght side of the screen 3 Press The Keyboard screen is displayed 4 Enter the job name Up to 20 letters can be entered 5 Press The job setting is saved and the Memory screen is displayed If another job has already been saved for that job number When you select that job number the Overwrite Con firmation screen appears When you want to overwrite the job settings Press When you do not want to overwrit...

Page 61: ... saved job settings 1 Press The Memory screen is displayed 2 Select the job number you want to delete You can scroll through the screen using or on the right side of the screen 3 Press The Delete Confirmation screen is dis played 4 Press The job setting is deleted and the Memory screen is displayed Job Number ...

Page 62: ...e data in USB thumb drive repeatedly the data will be overwritten You can find the saved data below the JobList CRF362 on the top layer in USB thumb drive 1 Press The Memory screen is displayed 2 Plug the USB thumb drive in When the USB thumb drive is plugged in correctly the Export Import screen is displayed It may take seconds to display the screen 3 Press The job data is copied to the USB thumb...

Page 63: ...en is displayed It may take seconds to display the screen If the Date of Export is not displayed on the screen any job is not saved in the USB thumb drive 3 Import the job data Importing all the job data Press Importing a selected job data 1 Press 2 Enter a job number using the Numeric Keypad screen 3 Press The job data is imported to the CRF 362 When the data has been imported the screen returns ...

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Page 65: ...3 3 Adjustments This chapter explains how to make some adjustments that may be necessary ...

Page 66: ...If mis feeding occurs Raise the sheet height adjusting lever gradually How to adjust the sheet height from the standard position Lower the sheet height adjusting lever to the lower limit and raise it gradually When the sheet width is 120 mm 4 72 or shorter Loosen the sheet height sensor locking knob Then move the sheet height sensor to the operator side 13130 30101A1 Sheet Height Adjusting Lever 1...

Page 67: ...justing lever The gap between the feed belts and the double feed stop pad assembly will widen How to adjust the height of the double feed stop pad assembly from the standard posi tion Set the lever in the middle position and raise or lower it gradually 13130 30102A1 Double Feed Stop Pad Assembly Feed Belt This gap changes 13130 30102B1 Double Feed Stop Pad Assembly Double Feed Stop Pad Assembly Do...

Page 68: ...h the lid over the two fluff air nozzles located outside The fluff air from the inside nozzles will increase When both the separation and fluff air are too strong Lower the air volume adjusting lever The separation and fluff air will decrease How to adjust the amount of separation and fluff air from the standard When you use thick sheets Raise the air volume adjusting lever to the upper limit and ...

Page 69: ...t suction length increase the transport interval too If the transport interval is not increased this may result in jams If the feed belt suction length is too long the sheet cannot be aligned with the register guide If this happens the crease may be skewed If the feed belt suction length is too long although the sheet length is short the next sheet may also be fed indicates the default setting 3 1...

Page 70: ... the Transport Speed 1 Press or to adjust the transport speed The taller the level bar the higher the trans port speed If fold positions are not stable when you use thin sheets decrease the transport speed indicates the default setting Adjusting the Transport Interval 1 Press or to adjust the transport interval The taller the level bar the larger the trans port interval If double feeding occurs fr...

Page 71: ...If a crease position is changed when the gang crease and fold setting is on the fold position is also changed automatically When using the Creasing for Cover Mode 1 Press or to adjust the crease position Each time a button is pressed the value changes by 0 1 mm 0 004 When using the Creasing and Fold Mode 1 Press or to adjust the crease position Each time a button is pressed the value changes by 0 ...

Page 72: ...n the front and rear of the unit evenly The creasing depth can be adjusted in nine steps The smaller the number on the dial the shal lower the creasing depth If you are creasing a very thick sheet the creasing unit may be locked 4 Tighten the lock levers 13130 30202A1 Register Transport Section Cover 13130 30202B1 Creasing Depth Adjusting Dials Front Creasing Depth Adjusting Dials Rear 2nd Creasin...

Page 73: ...ld be placed in the mountain fold position to make a quality folding Sheet Fold Knife 13130 30203A1 In the following example the fold pattern Double Parallel Fold is selected Normally the positive negative reverse mode is turned on A negative crease is placed in the mountain fold position and a positive crease is placed in the valley fold posi tion Turn this mode off when you use thin sheets The c...

Page 74: ...ff the gang crease and fold setting and then adjust the fold position If sheets are still not folded on a crease check that fold rollers are not dirty and the roller gap is even on both sides When using the Creasing for Cover Mode 1 Press or for the 1st or the 2nd fold position setting Each time a button is pressed the value changes by 0 1 mm 0 004 When using the Creasing and Fold Mode 1 Press or ...

Page 75: ... 0 0008 by one click 0 13130 30302B1 One Click 3 3 3 Checking the Roller Gaps Are Even After adjusting the roller gap do a test fold and check that the sheet is not wrinkled or skewed If the sheet is wrinkled or skewed check if the roller gap is even on both sides 1 Insert a strip of the sheet into the roller gap adjusting lever 0 1 13130 30302A1 Decrease the gap Increase the gap Roller Gap Adjust...

Page 76: ...out the sheet strip and check that the sheet strip is not torn 6 Insert a strip of the sheet into the rear of the exit Repeat step 4 and 5 Check that the drag on the strip is same on both sides If the drag is not same Turn the front and rear roller gap adjusting knobs to make the roller gap even on both sides 13130 30303B1 Strip of Sheet Exit 13130 30303C1 Transport Handwheel Front Cover 13130 303...

Page 77: ...d positions are shifted depending on the sheet thickness you can set the two correction values for thick sheet and thin sheet Set these correction values in advance so that the fine adjustment is minimalized Setting the Correction Value 1 Display the Administrator Crease and Fold Correction screen Enter the password ...

Page 78: ...ple if the sheet is folded in the position of 314 mm 12 37 from the sheet leading edge frequently when the sheet must be folded in the position of 315 mm 12 4 enter 1 as the correction value 4 Determine two correction values for 1st fold unit One is for the thick sheet and the other one is for the thin sheet This correction value is for the first fold when the sheet is folded twice The position fo...

Page 79: ...n the position of 99 mm 3 9 from the sheet lead ing edge frequently when the sheet must be folded in the position of 100 mm 3 94 enter 1 as the correction value Selecting the Correction Value Select the sheet thickness on the Setting Mode Selection screen When the thin sheet is selected the correc tion value for the thin sheet is used When the thick sheet is selected the correc tion value for the ...

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Page 81: ...4 This chapter explains the causes and solu tions for some possible problems 4 Troubleshooting ...

Page 82: ... displayed while the machine is running It is time for cleaning the air filter Press and clean or replace the air filter See page 105 for details If you press the Return button this message icon is displayed again when the Power switch is turned on next time This screen is displayed when you press on the Run Fine Adjustment Creasing and Fold Screen When you press the settings are reset to default ...

Page 83: ...r occurs the error code and this icon will be displayed OK Button Error Code This icon is displayed when the communication is unstable Error Icons Icon Description Icon Description Icon Description Emergency Stop Mis feeding Jam Cover Open Double Feeding System Error Feed Table Opera tion Error Feed Table Up Error Error Code Description Causes and Solutions Error codes 100 through 999 are errors c...

Page 84: ...w the instructions 212 Sheet Feed Section Jam Sensor B13 is on before operation A sheet was detected when is pressed Remove the sheet 213 The Transport Interval Is Too Narrow See page 70 and set the transport interval larger 300 Register Transport Section Jam The sheet did not arrive at sensor B30 A jam has occurred in the register transport section Remove the sheet If the same error occurs repeat...

Page 85: ... properly using the Information Monitor screen See page 39 600 When Sheet Is Folded Fold Section Jam The sheet did not arrive at sensor B50 A jam has occurred in the fold section or the upper delivery section Remove the sheet See page 95 If the same error occurs repeatedly see page 90 and solve the problem Check if the fold rollers are not dirty If necessary clean the rollers See page 102 Check th...

Page 86: ...e error occurs repeatedly call your local dealer 4002 2nd Creasing Unit Home Position Error 5001 1st Fold Knife Home Position Error 5002 2nd Fold Knife Home Posi tion Error 5011 Home Position Sensor Active Error After 1st Fold Knife Home Positioning 5012 Home Position Sensor Active Error After 2nd Fold Knife Home Positioning Error codes 6000 through 6999 are errors concerning the servo amplifier f...

Page 87: ... Data Mismatch Error 8037 Service Parameter Setting Mismatch Error 8038 Home Position Value Range Error 8039 Administrator Setting Range Error Set up the Information Administrator Administrator Setting screen again Then turn off the power Wait about 30 seconds and turn on the power again If the same error still occurs call your local dealer 8040 Input Signal Enable Disable Setting Mismatch Error S...

Page 88: ...our local dealer 8046 Error History Range Error 8110 EEPROM Board Connection Error If the same error occurs repeatedly call your local dealer 8111 EEPROM Board Saving Error 8112 EEPROM Board Loading Error Error codes 8800 through 8899 are errors concerning the main control board 8800 PRO24V Cutoff Detection If the same error occurs repeatedly call your local dealer ...

Page 89: ...mbly If misfeeding still occurs even after you tried all of the solutions listed above the circuit breaker for blower motor for feed vacuum Q10 may trip Call your local dealer 4 3 2 There Is Frequent Double Feeding Where to Check Solutions The head edges of the sheets curl up ward Straighten the sheets The sheets are not being separated cor rectly See page 68 and adjust the total amount of separat...

Page 90: ...re is a foreign object inside the machine If jams occur frequently open the front cover the register transport section cover and the fold section cover Check that there is no foreign object The pressure of the transport rollers is not set correctly See the Quick Start Guide and adjust the pressure of the transport rollers The roller gap is not set correctly See page 75 and adjust the roller gap Th...

Page 91: ...he transport rollers are dirty the sheet may slip If this happens the crease will be skewed 4 4 3 The Crease Is Shifted The transport rollers are dirty Clean the transport rollers If the transport rollers are dirty the sheet may slip If this happens the crease will be made in an incorrect position The creasing section sheet leading edge sensor is dirty Remove the 1st creasing unit and then clean t...

Page 92: ...rty Clean the transport rollers If the transport rollers are dirty the sheet may slip If this happens the crease will be skewed 4 5 2 The Sheet Is Not Folded on the Crease The crease direction is not set correctly Normally when you use thick sheets a negative crease is placed in the mountain fold position And then a sheet is folded on the crease 13130 40502B1 Sheet Fold Knife When you use thin she...

Page 93: ...osition is 278 mm away from the sheet leading edge the 1st fold position is 3 mm shorter than the set value 281 mm Therefore increase 3 mm to the set value 284 mm In case that the actual 2nd fold position is 144 0 mm the 2nd fold position is 2 mm longer than the set value 142 mm There fore decrease 2 mm from the set value 140 mm 13130 40502C1 1st Fold Position 2nd Fold Position 3 Fold a sheet with...

Page 94: ...e creasing units are locked 4 Turn the handwheel for 1st creasing unit clockwise to re lease the 1st creasing unit 5 Turn the handwheel for 2nd creasing unit counterclockwise to release the 2nd creasing unit 6 Turn the transport handwheel counterclockwise to transport the jammed sheets 7 Return the creasing depth adjusting dials to the original positions 8 Close the register transport section cove...

Page 95: ...ection cover Check the position of the jammed sheets 2 Remove the 2nd fold unit See page 102 for instructions on removing the 2nd fold unit 3 Remove the jammed sheets by hand 4 Install the 2nd fold unit again See page 102 for instructions on installing the 2nd fold unit 5 Close the register transport sec tion cover and the fold section cover 13130 40701A1 13130 40701B1 Register Transport Section C...

Page 96: ...a specified time the machine goes into power saving mode and the control panel blacks out suddenly While the machine is in power saving mode the power lamp blinks When you touch the control panel the machine returns to the normal mode 13130 40801A1 Control Panel Power Lamp ...

Page 97: ...the sheet is not fed The circuit breaker for blower motor for feed vacuum Q10 may trip Call your local dealer The blower motor does not run and the separation and fluff air do not blow The circuit breaker for blower motor for fluff air Q11may trip Call your local dealer The sheet is not transported The fold rollers do not rotate The circuit breaker for creasing section transport motor Q30 may trip...

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Page 99: ...5 This chapter explains how to replace the consumables and clean the machine 5 Maintenance ...

Page 100: ...mbly easily 3 Loosen the two locking screws You do not need to remove them completely 4 Remove the double feed stop pad assembly by sliding it up ward 5 Install the new double feed stop pad assembly and attach it using the two mounting screws Tighten the locking screws while pressing the assembly down to level the assembly 6 See page 67 and adjust the height of the double feed stop pad assembly 13...

Page 101: ... 3 Wipe the feed belts using a dry cloth while turning the feed belts to the front If the belts are still contaminated use an alcohol soaked cloth 4 Lift the roller unit and wipe the transport belts using a dry cloth while turning the transport belts to the front You cannot lock the roller unit when it is lifted Therefore when you clean the trans port belts support the unit by hand 5 Close the reg...

Page 102: ...n the register transport sec tion cover 3 Open the fold section cover 4 Remove the connector for the 2nd fold unit Pull the connector pressing the top of the con nector 13130 50202A1 Register Transport Section Cover Pull here to open the cover 13130 50202B1 Fold Section Cover 13130 50202C1 Connector Press here ...

Page 103: ...Remove the two locking screws on the 2nd fold unit 6 Remove the 2nd fold unit 7 Remove the two locking screws on the guide 8 Remove the guide 13130 50202D1 Locking Screws 13130 50202E1 2nd Fold Unit 13130 50202F1 Locking Screws 13130 50202G1 Guide ...

Page 104: ...heets 10 Attach the guide Install the guide by attaching it to the shaft 11 Install the 2nd fold unit And then plug in the connector Install the 2nd fold unit Be careful that the edge of the knife for the 2nd fold unit does not hit the guide 12 Close the front cover the register transport section cover and the fold section cover 13130 50202H1 Transport Handwheel Fold Roller 13130 50202I1 Guide Att...

Page 105: ...ter cover on the rear of the machine and remove the air filter Remove the air filter from the cover after checking the installing direction of the air filter 3 Vacuum the air filter If the air filter is still covered with dust wash it with water Attach it after it has dried completely If the filter is still contaminated replace it with a new filter 4 Install the air filter being aware of the direc...

Page 106: ...reasing unit 1st Creasing Unit 2nd Creasing Unit Standard Creasing Unit 0 8 mm 0 031 0 8 mm 0 031 Optional Creasing Unit Thin 0 5 mm 0 020 Thick 2 0 mm 0 079 Thick 2 0 mm 0 079 Accessories Creasing Unit Thick 1 3 mm 0 051 Thick 1 3 mm 0 051 1 Turn off the Power switch 2 Open the register transport sec tion cover 3 Open the fold section cover 13130 50401A1 1st Creasing Unit 2nd Creasing Unit 13130 ...

Page 107: ...ws on the creasing depth adjust ing dials using a 5 mm ratchet wrench 5 Remove the creasing depth ad justing dials 6 Remove the creasing unit by lift ing it straight up 13130 50401D1 Locking Screws 13130 50401E1 Creasing Depth Adjusting Dials 13130 50401F1 Creasing Unit ...

Page 108: ...is not dry If the grease has dried up apply the grease to the part where the creasing unit touches the slide guides Creasing Unit Apply grease Apply grease Slide Guides 8 Install the creasing depth ad justing dials and the two locking screws 9 Close the register transport section cover and the fold section cover After replacing the creasing unit see page 72 and adjust the crease depth 13130 50401G...

Page 109: ...6 This chapter explains how to install the ma chine This section includes the steps that can be done only by an authorized service technicians 6 Installation ...

Page 110: ... Installation Space 230 9 1 2 297 90 5 1 678 66 1 215 8 5 700 27 6 701 27 6 700 27 6 2 742 108 0 700 27 6 2 101 82 8 3 442 135 6 2 700 106 2 Units mm inch Center of gravity 23090 60101B1 328 12 9 630 24 8 640 25 2 630 24 8 640 25 2 328 12 9 ...

Page 111: ...the machine is level Lock each setting bolt using the locking nut 2 Turn off the circuit breaker of the power distribution board 3 Connect the power cable for the machine to the power source distribution board Make sure to connect the ground wire Single Phase 200 V 50 60 Hz 208 V 50 60 Hz 220 V 50 60 Hz Connecting Cable 230 V 50 60 Hz ...

Page 112: ... Attach the sheet tray to the lower exit B4 8ZP 4 B4 8ZP 2 Attach the standard stopper the stopper for short sheet and the side guide Wing Bolt 2 6 3 Installing the Delivery Conveyor Insert two posi tioning pins into the holes 1 2 3 Wing Bolt 2 ...

Page 113: ...4 8TP 2 for the fold section cover Attach the guide and lock the cover and the guide together 6 5 When the Sheet Length Is 650 mm 25 59 or Longer 1 Attach the support table 2 Remove the standard stopper Then attach the stopper for long sheet Lock Wing Bolt 2 Standard Stopper Stopper for Long Sheet ...

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Page 115: ...6 7 This chapter lists the specifications for this machine 7 Appendix ...

Page 116: ... folding line should be 69 mm 2 7 or longer 13130 10103I1 69 mm 2 7 or longer Double Flaps 416 to 865 mm 16 4 to 34 0 However the distance between the end of the flap and the folding lines should be 69 mm 2 7 or longer Also the distance shown below should be 255 mm 10 0 or shorter 13130 10103J1 255 mm 10 0 or shorter 69 mm 2 7 or longer Sheet Weight Range Normal Paper 80 to 350 gsm with Folding 80...

Page 117: ...230 V 50 60 Hz Power Consumption Including Pump 780 1 100 W 200 V 50 60 Hz 790 1 100 W 208 V 50 60 Hz 810 1 110 W 220 V 50 60 Hz 840 1 120 W 230 V 50 60 Hz Machine Dimensions W2 742 x D701 x H1 430 mm W108 0 x D27 6 x H56 3 Noise Level Lamax 73 7 dB Laeq 72 1 dB Lcpk 87 6 dB Machine Weight 345kg 760 0 lb The machine design and specifications are subject to change without notice ...

Page 118: ...ides 2 4 pcs Sheet Guide for Fold Section 1 1 pc 13130 60201H1 13130 60201J1 13130 60201L1 User s Manual 1 pc Quick Start Guide 1 pc Parts Book 1 pc The manual that you are reading now 13130 60201M1 C R F 3 6 2 13130 60201O1 CRF 362 13130 60201R1 C R F 3 6 2 Ratchet Wrench 1 pc 1st Creasing Unit 1 3 mm 0 051 1 pc 2nd Creasing Unit 1 3 mm 0 051 1 pc 13130 70201A1 13130 60201T1 13130 60201S1 Lids 2 ...

Page 119: ...ace it 7 4 Option The following is the list of the optional devices for the CRF 362 Creasing Unit PRF 36 Impact Perforation Unit 13130 60401A1 See page 106 for instructions on how to replace it Crease Width 0 5 mm 0 020 Thin 1 3 mm 0 051 Thick 2 0 mm 0 079 Thick The standard equipped crease width is 0 8 mm 0 031 13130 70401B1 Perforating can be made instead of creasing by replacing the first creas...

Page 120: ...120 CRF 362 7 5 De commissioning and Dismantling There is no specific hazardous materials and components for de commisioning and dismantling the machine ...

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Page 122: ...Manufacturer Phone 81 75 934 6700 Fax 81 75 934 6708 www horizon co jp ...

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