background image

U2-S MODEL COMBINATION VIEWING HEAD AND SIGNAL PROCESSOR

9

32-00015—05

Address

For applications with many flamescanners on single 
modbus loop, it is recommended to start with address 11 
for burner #1, 21 for burner #2 and so on. 

Baud

Speed of Modbus communications (2400, 4800, 9600, 
19200). The default baud is 9600.

Parity

Select Modbus checking method (NONE, ODD, or EVEN). 
The default parity is NONE.

RS485

Sets Modbus registers to either READ ONLY or read and 
writable (WRITE OK). Default is "Read and Write". 

IMPORTANT!

Modbus registers should be set to read only 
through the menu, or locked using modbus regis-
ter 40182 after system commissioning to prevent 
unintended writes to critical parameters. Modbus 
register lock requires code from factory, contact 
your sales representative for details.

0-20 mA OR 4-20 mA

Sets the current output to either 0-20mA or 4-20mA. The 
4-20mA output is the default setting. 

Auto Gain

NOTE:

Auto Gain and Auto Filter only adjust solid state 
UV, and IR sensors. It will not adjust UV tube gain, 
and is non-functional in U2-1016 or U2-1016-PF 
models. 

This menu selection automatically sets the gain for the 
SSUV and IR sensors necessary to generate a total flame 
count of approximately 1200. Desired sensors must be 
turned on (gain of at least 1) before auto gain is selected.

Auto Filter

This menu selection automatically sets the optimum filter 
for the SSUV and IR sensors. It should only be performed 
after the AUTO GAIN routine.

NOTE:

While using the Auto Gain and Auto Filter modes, 
the system will be adjusting to the firing condi-
tions at the time of implementation. This condi-
tion should be carefully selected to ensure 
discrimination through complete load changes 
from minimum to maximum and from cold 
burner/boiler startup to hot burner/boiler startup.

Default

Tapping will access the file default and factory default sub 
menus.

File Default

Selecting file default will reset the currently selected file 
parameters to default values (See File Selection). 

Factory Default

Selecting factory default will reset all file parameters to 
default values, along with additional settings of panel lock 
code, baud rate, communications address, file selection 
register, and number of active files allowed. 

Temperature

This menu displays the U2 internal temperature, software 
version, and device hours. Tapping ENTER will bring the 
user into the submenu that will allow changes between 
displaying Celsius or Fahrenheit, display the software 
version, or display the number of hours the unit has been 
in operation.

Self Check Lockout Codes

During self check if an error is detected, the flame relay 
and self check relay will be de-energized, and the U2 will 
display the message "Lockout". The lockout error code may 
be viewed at this point by pressing ENTER at touchwheel. 
The lockout error code is displayed. Next, pressing enter 
resets the device and normal operation is attempted. 

WARNING

WARNING

WARNING

Before clearing the lockout, user must ensure 
that system is safe for continued operation. 
Below are lockout code definition and 
recommended actions for each code.

Table 2. Lockout Codes.

401x5

UVSSGAIN x= file 0-7

R/W

401x6

UVSSFILT x = file 0-7

R/W

401x7

IRFILT x = file 0-7

R/W

401x8

IRGAIN x = file 0-7

R/W

401x9

MA GAIN x = file 0-7

R/W

40182

MODBUSLOCK

R/W

40000 - 
40300 

Other registers unlisted in this range are 
special use. DO NOT WRITE. 

NA

Register 

Address

Register Description

Read 

Write

Lockout 

Code

Failure 

Cause

Action

1

SSUV 
SENSOR

SSUV sensor failure. Adjust gain or apply orifice 
to lower flamecount. If failure persists, replace 
device.

0, 2, 3, 4, 
9, 10, 11, 
12, 15

INTERNAL 
ERROR

Clear Lockout. Verify all parameter settings, all 
sensor operation, correct relay operation, and 
overall device operation before continuing. If 
error persists device must be replaced.

4, 7 

MEMORY 
ERROR

Clear Lockout. Parameter settings may be 
defaulted or corrupted. Verify all parameter 
settings and device operation before continuing. 
If error persists device must be replaced.

5

UV  TUBE 
SENSOR

UVtube sensor failure. Device must be replaced.

Summary of Contents for U2-1010S

Page 1: ...and Recycling Waste electrical products should not be disposed of with general waste Please recycle where these facilities exist Check with your local authority for recycling advice GENERAL INFORMATION The Honeywell U2 101xS series model is a viewing head and signal processor in a single enclosure intended for use with a burner control system in Industrial Flame Monitoring applications There are s...

Page 2: ... resettable for power source and Flame Relay Maximum furnace back pressure 35 Kg Cm2 500 PSI Selectable Flame Failure Response Time FFRT 1 2 3 seconds Error 0 0sec 0 5sec Internal Temperature Indication Degrees C or F in dis play menu of U2 or available at Modbus register 40019 Self Checking Internal electronic self checking is performed once per second to verify that system is operating properly ...

Page 3: ...rried out by a qualified engineer and should meet all local standards and safety requirements Hazardous location installations require the use of ITC CIC approved cable installed in cable tray for non PF models and in metal conduit for PF models The cable installation must conform to the latest revision of the National Electrical Code or Canadian Electrical Code for Class I Division 2 non PF model...

Page 4: ...entative for your application 1 Ensure location provides clear view of the flame under all operating conditions 2 If the burner is provided with a pipe mount use a bell type reducer to 1 NPT M 3 When using purge cooling air make sure hoses are electrically isolated from the Earth to prevent multi ple ground loops 4 Depending upon the application purge cooling air pressure and flow will be differen...

Page 5: ...ation Fig 4 UV viewing head location DETECTOR IN GOOD SIGHTING POSITION PARALLEL SIGHTING BURNER NOZZLE CENTERLINE DETECTOR IN POOR SIGHTING POSITION LOW FREQUENCY FLICKER ZONE HIGH FREQUENCY FLICKER ZONE M33285B UV VIEWING HEAD SIGHTED ON UV ZONE BURNER NOZZLE CENTERLINE UV RADIATION ZONE M33286B ...

Page 6: ...ition is realized and the flame relay contacts are opened Periodic self check performs fault detection and if a fault is detected both the flame relay and self check relay contacts are opened While File Input Select is low file parameters defined at Modbus register 40093 are used to determine flame relay state While file input select is high 24V file 1 parameter settings are used to determine flam...

Page 7: ...g the MA gain does not alter gain settings of UVTron SSUV or IR After completing flame setpoint configuration adjustment to the MA gain may be used to set MA output at full system load Flame On Threshold Setting Displays the current Flame On threshold settings It is important to note that flame count must reach this threshold in order for the flame relay to energize After the flame relay is energi...

Page 8: ... A factory default 4 digit access code is required to enable panel lock This code is only available from the factory Once enabled the same code will be required to modify parameters from the touch wheel interface Any attempt to make changes will generate the message Panel Locked Enter Code The display will show Bad upon entry of an incorrect access code Additionally a user may select a unique lock...

Page 9: ...rently selected file parameters to default values See File Selection Factory Default Selecting factory default will reset all file parameters to default values along with additional settings of panel lock code baud rate communications address file selection register and number of active files allowed Temperature This menu displays the U2 internal temperature software version and device hours Tappi...

Page 10: ...ube sensor supply failure Device must be replaced 8 IR SENSOR IR Sensor failure Adjust gain or apply orifice to lower flamecount If failure persists replace device 14 RELAYDRIVE FAILURE Relay drive failure device must be replaced 16 POWER FAILURE Clear Lockout Verify power source is correctly set before continuing 24V 120ma If error persists device must be replaced Symptoms Remedies No Display 1 C...

Page 11: ...f threshold calculate FLAME ON Flame OFF ratio The ratio of 1 5 or higher is desirable Adjust flame ON and flame OFF thresholds to calculated values in step 3 5 Extinguish target flame while maximum background radiation is present Observe flamecount and increase filter setting s of sensor s to decrease total flamecount present from background radia tion The resulting background radiation flamecoun...

Page 12: ...LOW FLAME SIGNAL INPUT 30VDC 1A MAX PURPLE FILE SELECT INPUT 30VDC MAX TAN FILE SELECT OUTPUT 24VDC 10ma MAX ORANGE mA OUPUT 500Ω MAX BLUE mA OUPUT 500Ω MAX WHITE RS485 BROWN RS485 RED 24V INPUT 120mA MAX BLACK POWER SUPPLY MCR35492 SCREW TO EARTH GROUND CABLE DRAIN TO EARTH GROUND FLAME RELAY SELF CHECK RELAY U2 101xS FLAMESCANNER BURNER CONTROL SYSTEM 500Ω MAX 24VDC SELV POWER SUPPLY ...

Page 13: ...ion which is performed by a safety related system with the aim of achieving or maintaining a safe state for the plant in respect of a specified hazardous event Proof Test Periodic test performed to detect failures in a safety related system so that if necessary the system can be restored to an as new condition or as close as practical to this condition MTTR Mean Time To Restoration The average dur...

Page 14: ... incandescent bulb for IR sensor deep UV light for solid state UV and UV tube sensors If none of these are available a flame may be used Note that IR and SSUV sensors require flickering light source Setup 1 Set power supply to OFF Connect U2 S model to power supply as described in manual 2 While performing the proof test disconnect or disre gard the signal processor so that any outputs due to test...

Page 15: ... gain and store the setting Confirm the flamecount increased b Decrease the gain and store the setting Confirm the flamecount decreased 8 Restore all original settings as recorded in setup and reconnect the signal processor to the safety system Product Decommissioning When required decommissioning of the U2 S flamescanner should be performed in accordance with requirements of the overall safety sy...

Page 16: ...A 30308 customer honeywell com Honeywell MAXON branded products 201 E 18th Street Muncie IN 47302 USA www maxoncorp com Belgium Maxon International BVBA Luchthavenlaan 16 18 1800 Vilvoorde Belgium Tel 32 2 255 09 09 Fax 32 2 251 82 41 U S Registered Trademark 2017 Honeywell International Inc 32 00015 05 M S Rev 10 17 Printed in United States ...

Reviews: