Honda Goldwing F6B Owner'S Manual Download Page 168 | Manualshive

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Failure to provide adequate disc to caliper holder clearance may damage the
brake discs and impair braking efficiency.

After installing the wheel, operate the brake lever AND brake pedal
several times until you feel pressure. You must restore pressure from
BOTH the lever AND the pedal because this motorcycle is equipped with
a Dual Combined Brake System.

Check for free wheel rotation after the brake lever and brake pedal are
released. Recheck the wheel if the brake drags or if the wheel does not
rotate freely.

Verify proper brake operation before riding.

Remove the protective tapes from the front wheel.

If a torque wrench is not used for installation, see your dealer as soon as
possible to verify proper assembly. Improper assembly may lead to loss of
braking capacity.

After installing the front wheel, apply the brake lever AND brake pedal
several times, then recheck both discs for caliper holder to disc clearance.
Do not operate the motorcycle without adequate clearance.

4.

5.

Feeler gauge

MAINTENANCE

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Summary of Contents for Goldwing F6B

Page 1: ...Honda Motor Co Ltd 2013 OWNER S MANUAL MANUAL DEL PROPIETARIO Honda GOLDWING F6B USO E MANUTENZIONE 13 02 07 11 38 50 32MJG600_001 ...

Page 2: ...d to be used only on the road Pay special attention to the safety messages that appear throughout the manual These messages are fully explained in the A Few Words About Safety section which appears before the Contents page This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold Except KO SI type KO SI type IMPORTANT INFORMATION OPERATOR...

Page 3: ... at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission Honda GOLDWING F6B OWNER S MANUAL 13 02 07 11 38 54 32MJG600_003 ...

Page 4: ...r maintenance are essential to your safety Your reward is freedom To meet the challenges safely and to enjoy the adventure fully you should become thoroughly familiar with this owner s manual BEFORE YOU RIDE THE MOTORCYCLE As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your motorcycle other property or the env...

Page 5: ...SI France European direct sales Korea Australia New Zealand Singapore The specifications may vary with each locale The illustrations herein are based on the type This vehicle pictured in this owner s manual may not match your actual vehicle ED 12 12 06 16 11 26 32MJG600_005 ...

Page 6: ...ntial hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgment You will find important safety information in a variety of forms including on the motorcycle preceded by a safety alert symbol and one of three signal words or These signal words mean A FEW WORD...

Page 7: ...s entire manual is filled with important safety information please read it carefully Safety Headings Safety Section Instructions You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be HURT if you don t follow instructions 12 12 06 16 11 34 32MJG600_007 ...

Page 8: ...LAY REAR SUSPENSION BRAKES TUBELESS TYRES IGNITION SWITCH KEYS IMMOBILIZER SYSTEM HISS RIGHT HANDLEBAR CONTROLS LEFT HANDLEBAR CONTROLS Page 1 2 4 8 17 23 28 36 37 40 42 44 47 48 53 54 55 58 59 CONTENTS OPERATION MOTORCYCLE SAFETY MAJOR COMPONENTS Information you need to operate this motorcycle PARTS LOCATION ESSENTIAL INDIVIDUAL COMPONENTS 1 20 36 53 12 12 06 16 11 50 32MJG600_008 ...

Page 9: ...IARY FUNCTION iPod USB FLASH DRIVE INTERCOM I COM SYSTEM PRE RIDE INSPECTION STARTING THE ENGINE RUNNING IN RIDING BRAKING PARKING ANTI THEFT TIPS HELMET HOLDER SADDLEBAGS Page 60 60 61 63 64 65 66 67 83 99 101 115 118 119 122 123 124 127 128 FEATURES Not required for operation OPERATION 60 118 12 12 06 16 12 02 32MJG600_009 ...

Page 10: ...N INSPECTION SIDE STAND WHEEL REMOVAL BRAKE PAD WEAR BRAKE SYSTEM INSPECTION BATTERY FUSE REPLACEMENT BULB REPLACEMENT STORAGE REMOVAL FROM STORAGE Page 129 130 131 132 134 135 136 137 142 143 148 149 151 152 153 154 162 163 164 166 168 179 180 CONTENTS MAINTENANCE MAINTENANCE CLEANING STORAGE GUIDE TAKING CARE OF THE UNEXPECTED SPECIFICATIONS CATALYTIC CONVERTER 129 175 179 181 182 185 12 12 06 1...

Page 11: ...ificantly reduce your ability to make good judgements and ride safely Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either For safe riding it s important to inspect your motorcycle before every ride and perform all r...

Page 12: ...best protection against head injuries A helmet should fit your head comfortably and securely A bright coloured helmet can make you more noticeable in traffic as can reflective strips An open face helmet offers some protection but a full face helmet offers more Always wear a face shield or goggles to protect your eyes and help your vision MOTORCYCLE SAFETY PROTECTIVE APPAREL Helmets and Eye Protect...

Page 13: ...our hands warm and help prevent blisters cuts burns and bruises A motorcycle riding suit or jacket for comfort as well as protection Bright coloured and reflective clothing can help make you more noticeable in traffic Be sure to avoid loose clothes that could get caught on any part of your motorcycle Additional Riding Gear 3 12 12 06 16 12 37 32MJG600_013 ...

Page 14: ...assenger or cargo you should be aware of the following information Your motorcycle has been designed to carry you one passenger cargo and accessories When you add cargo or carry a passenger you may feel some difference during acceleration and braking But so long as you keep your motorcycle well maintained with good tyres and brakes you can safely carry loads within the limits and guidelines given ...

Page 15: ...Even if your motorcycle is properly loaded you should ride at reduced speeds and never exceed 130 km h 80 mph when carrying cargo Follow these guidelines whenever you carry a passenger or cargo Check that both tyres are properly inflated page If you change your normal load you may need to adjust your rear suspension page 48 36 Load Limits Maximum cargo weight Maximum weight capacity Loading Guidel...

Page 16: ...ou use only Honda Genuine Accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all other accessories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your dealer for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clear...

Page 17: ...e can seriously impair your motorcycle s handling We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would change its design or operation Such changes could seriously impair your motorcycle s handling stability and braking making it unsafe to ride Removing or modifying your lights mufflers emission control system or other equipment can also make y...

Page 18: ...ions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety take the motorcycle to be serviced only by your dealer You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be HURT if you don t follow instructions MOTORCYCLE SAFETY IMAGE LABELS DANG...

Page 19: ...ions contained in user s manual and installation guide before installing any accessory The total weight of accessories and luggage added to rider s and passenger s weight should not exceed which is the maximum weight capacity The luggage weight must not exceed under any circumstances The fitting of large fork mounted or large handlebar mounted f airing is not recommended DANGER WARNING 9 ACCESSORI...

Page 20: ...Cold tyre pressure Driver only Front Rear Driver and passenger Front Rear Tyre size Front Rear Tyre brand Front Rear MOTORCYCLE SAFETY 10 REAR CUSHION LABEL SADDLEBAG LABEL ACG CABLE LABEL TYRE INFORMATION LABEL 250 kPa 2 50 kgf cm 36 psi 280 kPa 2 80 kgf cm 41 psi 130 70R18M C 63H 180 60R16M C 74H G709 RADIAL G704 RADIAL 250 kPa 2 50 kgf cm 36 psi 280 kPa 2 80 kgf cm 41 psi BRIDGESTONE 12 12 06 1...

Page 21: ...et while riding UNLEADED PETROL ONLY Do not exceed Do not exceed Do not exceed 11 SAFETY REMINDER LABEL FUEL LABEL CARGO LIMIT LABEL CARGO LIMIT LABEL CARGO LIMIT LABEL 2 0 kg 4 5 lb 8 0 kg 17 6 lb 3 0 kg 6 6 lb 12 12 06 16 13 49 32MJG600_021 ...

Page 22: ...f the hazards and correct handling procedures involved Handle battery electrolyte with extreme care as it contains dilute sulfuric acid Exposure to eyes or skin can cause burns or loss of eyesight Read this manual carefully and understand it before handling the battery Failure to do so can cause personal injury and damage to the vehicle Do not use the battery if the level of electrolyte is at or b...

Page 23: ...13 FUEL SAFETY REMINDER LABEL ACG CABLE LABEL BATTERY LABEL ACCESSORIES AND LOADING WARNING LABEL 12 12 06 16 14 04 32MJG600_023 ...

Page 24: ...MOTORCYCLE SAFETY 14 SADDLEBAG DAMPER LABEL CARGO LIMIT LABEL CARGO LIMIT LABEL SADDLEBAG LABEL 12 12 06 16 14 13 32MJG600_024 ...

Page 25: ...15 TYRE INFORMATION LABEL CARGO LIMIT LABEL CARGO LIMIT LABEL 12 12 06 16 14 21 32MJG600_025 ...

Page 26: ...MOTORCYCLE SAFETY 16 RADIATOR CAP LABEL REAR CUSHION LABEL SADDLEBAG LABEL SADDLEBAG DAMPER LABEL 12 12 06 16 14 30 32MJG600_026 ...

Page 27: ...ential hazards that could cause serious injury Others provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact your dealer for a replacement SAFETY LABELS KO SI type 17 SAFETY REMINDER LABEL 12 12 06 16 14 34 32MJG600_027 ...

Page 28: ...For KO type For SI type MOTORCYCLE SAFETY 18 12 12 06 16 14 40 32MJG600_028 ...

Page 29: ...For KO type For SI type 19 RADIATOR CAP LABEL TYRE INFORMATION LABEL 12 12 06 16 14 45 32MJG600_029 ...

Page 30: ...tch Front brake lever Right handlebar controls Fairing pocket Left handlebar controls Multi information display controls Shelter case Throttle grip Shelter case lock Audio system controls E F ED type PARTS LOCATION 20 12 12 06 16 14 49 32MJG600_030 ...

Page 31: ...Saddlebag Radio antenna Rear brake pedal 21 12 12 06 16 14 52 32MJG600_031 ...

Page 32: ...Front headset terminal Shift lever Helmet holder Saddlebag PARTS LOCATION 22 12 12 06 16 14 56 32MJG600_032 ...

Page 33: ...ndicator Overdrive indicator Neutral indicator Tachometer Left turn signal indicator Speedometer Fuel gauge Low fuel indicator Low oil pressure indicator Anti lock Brake System ABS indicator Coolant temperature gauge PGM FI malfunction indicator lamp MIL Immobiliser system HISS indicator High beam indicator INSTRUMENTS AND INDICATORS 23 12 12 06 16 15 01 32MJG600_033 ...

Page 34: ...one Never allow the tachometer needle to enter the red zone even after the engine has been broken in Running the engine beyond recommended maximum engine speed the beginning of the tachometer red zone can damage the engine Turn signal indicators green Flashes when a turn signal operates Neutral indicator green Lights when the transmission is in neutral PARTS LOCATION 24 12 12 06 16 15 12 32MJG600_...

Page 35: ...ion indicator lamp MIL orange Lights when there is any abnormality in the PGM FI Programmed Fuel Injection system Should also light for a few seconds and then go off when the ignition switch is turned ON and engine stop switch is at RUN If the indicator comes on at any other time reduce speed and take the motorcycle to your dealer as soon as possible Anti lock Brake System ABS indicator orange Thi...

Page 36: ...rted If an improperly coded key has been inserted the indicator will remain on and the engine will not start page Low fuel indicator orange Lights when there is only few fuel left in the fuel tank Amount of fuel left in the tank with the vehicle set upright is approximately Fuel gauge Shows approximate fuel supply available page Coolant temperature gauge Shows engine coolant temperature page 27 55...

Page 37: ...warm enough for the motorcycle to be ridden The normal operating temperature range is within the section between the H and C marks If the needle reaches the H Hot mark stop the engine and check the reserve tank coolant level Read pages and do not ride the motorcycle until the problem has been corrected Exceeding maximum running temperature may cause serious engine damage Red band Needle Needle 42 ...

Page 38: ... Multi Information Display that presents various displays This section explains display functions and operations INFO button TRIP button SETUP button DIM button MULTI INFORMATION DISPLAY PARTS LOCATION 28 12 12 06 16 15 41 32MJG600_038 ...

Page 39: ...gnition switch is turned OFF the display presents an ending ceremony When the ignition switch is turned ON or ACC the display presents an opening ceremony Opening Ending Ceremony 29 12 12 06 16 15 46 32MJG600_039 ...

Page 40: ...ONY display Push the TRIP or INFO button to switch ON OFF Push the SETUP button to fix the setting When approximately 5 seconds pass without operating a button on the OPENING ENDING CEREMONY display the display automatically returns to the previous display Ceremony Display OFF Ceremony Display ON 1 2 3 4 PARTS LOCATION 30 12 12 06 16 15 54 32MJG600_040 ...

Page 41: ...wo sub modes TRIP A and TRIP B Push the TRIP button to select the TRIP A or TRIP B mode ODO Odometer TRIP Tripmeter shows the total miles For E type or kilometer Except E type ridden shows the number of miles For E type or kilometer Except E type ridden Tripmeter TRIP button Odometer Odometer Tripmeter 31 12 12 06 16 16 03 32MJG600_041 ...

Page 42: ...he display To darken the display push the TRIP button push the INFO button The brighter and darker ranges each have six steps To set the selected step push the SETUP button TRIP button SETUP button INFO button DIM button PARTS LOCATION Display Illumination Adjustment 32 12 12 06 16 16 12 32MJG600_042 ...

Page 43: ...ress and release the TRIP button until the desired minute appears Quick setting push and hold the TRIP button until the desired minute appears Once the time is selected push the SETUP button to enter the time When approximately 5 seconds pass without operating a button on the CLOCK ADJUST display the display automatically returns to the previous display Be sure to push the SETUP button to enter yo...

Page 44: ... can be affected by heat reflecting from the road surface engine heat and the exhaust from surrounding traffic This can cause an error in the temperature reading when your speed is under 30 km h 19 mph INFO button Below 11 C Between 10 C 50 C Above 50 C is displayed Actual air temperature is indicated The display will remain 50 C Air Temperature Meter PARTS LOCATION 34 12 12 06 16 16 29 32MJG600_0...

Page 45: ... switch is ON and your motorcycle s saddlebags are open Saddlebag Open If saddlebag s are not fully closed the display will blink OPEN and indicate the open saddlebag s Open indicator Saddlebags Open Indicator 35 12 12 06 16 16 34 32MJG600_045 ...

Page 46: ... Turn the adjuster clockwise toward HIGH for a firmer ride and rough road condition Spring Preload The spring preload adjuster is located behind the right side cover Remove the right side cover page Turn the spring preload adjuster knob counterclockwise until it will no longer turn lightly seats This is the full LOW setting Turn the adjuster clockwise for 1 click This is the standard position To a...

Page 47: ...ecommended limit page there is probably air in the brake system and it must be bled See your dealer for this service Front Brake Fluid Level The recommended brake fluid is Honda DOT 4 brake fluid from a sealed container or an equivalent With the motorcycle in an upright position check the fluid level It should be above the LOWER level mark If the level is at or below the LOWER level mark check the...

Page 48: ...d Align the index mark on the brake lever with the numbers on the adjuster dial Apply the brake release it then spin the wheel and check that it rotates freely Repeat this procedure several times 1 2 3 Brake lever Adjuster dial Index mark MAJOR COMPONENTS Information you need to operate this motorcycle 38 12 12 06 16 16 52 32MJG600_048 ...

Page 49: ...etween the UPPER and LOWER level marks If the level is at or below the LOWER level mark check the brake pads for wear page Worn pads should be replaced If the pads are not worn have your brake system inspected for leaks Other Checks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings UPPER level mark LOWER level mark 162 39 12 12 06 16 16 57 32MJG600_049 ...

Page 50: ...lips causing acceleration to lag behind engine speed there is probably air in the clutch system and it must be bled out See your dealer for this service Fluid Level Check that the fluid level is above the LOWER level mark If the fluid level is near the LOWER level mark it indicates fluid leakage See your dealer for repair LOWER level mark CLUTCH MAJOR COMPONENTS Information you need to operate thi...

Page 51: ...gine pull in the clutch lever and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle The motorcycle should begin to move smoothly and accelerate gradually Other Checks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings 1 2 3 Adjuster dial Clutch lever Index mark 4...

Page 52: ...ended for most operating temperatures and provides good corrosion protection A higher concentration of antifreeze decreases the cooling system performance and is recommended only when additional protection against freezing is needed A concentration of less than 40 60 40 antifreeze will not provide proper corrosion protection During freezing temperatures check the cooling system frequently and add ...

Page 53: ...n upright position Add coolant to the reserve tank as required to bring coolant level to the UPPER level mark Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap If the reserve tank is empty or if coolant loss is excessive check for leaks and see your dealer for repair Reserve tank cap dipstick 139 Upper level Lower level Inspection 43 12 12 06 16 17 1...

Page 54: ... fuel fill cap firmly by turning it clockwise until it clicks Close the fuel fill lid Remove the key from the fuel fill lid Ignition key Fuel fill lid Filler neck Fuel fill cap FUEL Fuel Tank MAJOR COMPONENTS Information you need to operate this motorcycle 44 25 6 6 US gal 5 5 Imp gal Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine...

Page 55: ...erating under heavy loads This is no cause for concern it simply means your engine is operating efficiently If spark knock or pinking occurs at a steady engine speed under normal load change brands of petrol If spark knock or pinking persists consult your dealer Failure to do so is considered misuse and damage caused by misuse is not covered by Honda s Limited Warranty 45 12 12 06 16 17 30 32MJG60...

Page 56: ...rrosion inhibitors The use of petrol containing more than 10 ethanol or more than 5 methanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability Before buying fuel from an unfamiliar station try to find out if the fuel contains alcohol If it does confirm the type and percentage of alcohol used If you notice any u...

Page 57: ...sert the oil fill cap dipstick without screwing it in Remove the oil fill cap dipstick The oil level should be between the upper and lower level marks on the oil fill cap dipstick If required add the specified oil up to the upper level mark Do not overfill Reinstall the oil fill cap dipstick and the right engine side cover Running the engine with insufficient oil can cause serious engine damage 1 ...

Page 58: ...ted tyres make your motorcycle ride harshly are more prone to damage from road hazards and wear unevenly We recommend that you visually check your tyres before every ride and use a gauge to measure air pressure at least once a month or any time you think the tyres might be low Tubeless tyres have some self sealing ability if they are punctured However because leakage is often very slow you should ...

Page 59: ... The recommended cold tyre pressures are Also if you hit a pothole or hard object pull to the side of the road as soon as you can safely and carefully inspect the tyres for damage Look for Bumps or bulges in the side of the tyre or the tread Replace the tyre if you find any bumps or bulges Cuts splits or cracks in the tyre Replace the tyre if you can see fabric or cord Excessive tread wear Wheneve...

Page 60: ...d before you ride If a tyre is punctured or damaged you should replace it not repair it As discussed below a tyre that is repaired either temporarily or permanently will have lower speed and performance limits than a new tyre A temporary repair such as an external tubeless tyre plug may not be safe for normal speeds and riding conditions If a temporary or emergency repair is made to a tyre you sho...

Page 61: ...equivalent to the original and be sure the wheel is balanced after the new tyre is installed Front Rear Type Tyre Replacement 51 130 70R18M C 63H 180 60R16M C 74H radial tubeless G709 RADIAL G704 RADIAL BRIDGESTONE BRIDGESTONE Installing improper tyres on your motorcycle can affect handling and stability This can cause a crash in which you can be seriously hurt or killed Always use the size and ty...

Page 62: ... affect handling and stability Do not install car tyres on this motorcycle During installation the tyre may separate from the rim with enough force to cause serious injury or death When replacing tyres use only the recommended tyres as shown above and on the tyre information label Use of other tyres on the model equipped with ABS may impair proper ABS function The ABS computer works by comparing w...

Page 63: ...ved cannot be removed can be removed can be removed The ignition switch is on the handlebar cover If your motorcycle is stopped with the ignition switch ON and the engine stop switch OFF the headlight and taillight will still be on resulting in battery discharge ON OFF ACC LOCK IGNITION SWITCH Key Position Function Key Removal ESSENTIAL INDIVIDUAL COMPONENTS 53 12 12 06 16 18 18 32MJG600_063 ...

Page 64: ... module must be replaced To avoid this possibility we recommend that if only one key is left you immediately have it reproduced to ensure that a back up is available These keys contain electronic circuits that are activated by the immobilizer system HISS They will not work to start the engine if the circuits are damaged Do not drop the keys or set heavy objects on them Do not grind drill or in any...

Page 65: ... system does not recognize the coding of the key Turn the ignition switch to OFF remove the key reinsert and turn the switch ON again To operate this function proceed as follows When the ignition switch is turned OFF the immobilizer system HISS indicator continues to flash every 2 seconds during 24 hours After this period the indicator automatically switches off Turn the ignition switch ON or ACC ...

Page 66: ...em may not recognize the key s coding if any other immobilizer key is near the ignition switch To make sure the system recognizes the key code keep each immobilizer key on a separate ring Do not attempt to alter the immobilizer system HISS or add other devices to it Electrical problems could result making it impossible to start your motorcycle If all keys are lost the PGM FI unit ignition control ...

Page 67: ...f their conformity Directive The declaration of conformity to R TTE Directive is provided to the owner at the time of purchase The declaration of conformity should be kept at a safe place When the declaration of conformity is lost or is not provided contact your dealer South Africa only Singapore only Morocco only 57 12 12 06 16 18 50 32MJG600_067 ...

Page 68: ...stop switch is in the OFF position the starter motor will not operate See page for Starting Procedure This system should be used only when your motorcycle is stopped under emergency or hazardous conditions To turn it on turn the ignition key to the ON or ACC position and then push the switch marked The front and rear turn signals will blink simultaneously Be sure to turn the switch off when the ha...

Page 69: ...ht turn the appropriate turn signal and indicator will blink The switch returns to centre when it is released The indicator and turn signal will automatically stop blinking after completing the turn Blinking may be stopped manually by pushing in on the switch Headlight dimmer switch Passing light control switch Turn signal switch Horn button LEFT HANDLEBAR CONTROLS Headlight Dimmer Switch Passing ...

Page 70: ... the helmet holder can cause damage to the helmet or damage to the paint or finish of your motorcycle The helmet holder is designed for helmet security while parked Do not ride with a helmet attached to the holder The helmet set wire provided with each machine is located in the left saddlebag when not in use Route either end of the helmet set wire through the D ring of both helmets and hang the ho...

Page 71: ... should not exceed To unlock Insert the ignition key and turn it clockwise To lock Insert the ignition key and turn it counterclockwise Helmet holder Ignition key Holder pin LOCK Helmet holder Ignition key Helmet set wire UNLOCK Holder pin SADDLEBAGS 61 8 0 kg 17 6 lb 9 0 kg 20 0 lb Except KO type For KO type 13 02 06 11 15 13 32MJG600_071 ...

Page 72: ...dges of its lid and press down until it is firmly closed and check the saddlebags open indicator is not displayed To lock the saddlebags use the ignition key To Open Shut the Saddlebags If a saddlebag won t open see your dealer O OP PE EN N Latch lever FEATURES Not required for operation 62 12 12 06 16 19 27 32MJG600_072 ...

Page 73: ... Make sure the fairing pocket and shelter case are closed before riding When washing your motorcycle be careful not to flood this area with water Take care to keep petrol brake fluid or other chemical solvents off the lids They will damage the surface of the lids Do not store valuables in the fairing pocket and shelter case Fairing pocket Button Lid Lid Ignition key Shelter case P PU US SH H O OP ...

Page 74: ...ther documents should be stored in the left saddlebag When washing your motorcycle be careful not to flood this area Left saddlebag Owner s manual DOCUMENTS FEATURES Not required for operation 64 13 02 04 15 10 23 32MJG600_074 ...

Page 75: ... necessary Obey local laws and regulations To operate start the engine To lower the beam turn headlight beam adjustment knob clockwise To raise the beam turn the knob counterclockwise Headlight beam adjustment knob HEADLIGHT AIM VERTICAL ADJUSTMENT 65 12 12 06 16 19 44 32MJG600_075 ...

Page 76: ...equently to determine the state of charge and examine it for possible sulfation Higher current demands may blow the fuse or discharge the battery Review the Accessories and Modifications page before installing accessories Connect accessory electrical leads securely and keep them insulated away from hot parts and sharp edges Do not exceed 5 amps for prolonged current demands Accessory ACC terminal ...

Page 77: ...es clear reception on each band while the preset buttons allow you to easily select your favorite stations In some countries you can also utilize many convenient features provided by the Radio Data System RDS This product conforms to DM 28 8 1995 N 548 by complying with the requirements specified in DM 25 6 1985 par 3 All A and DM 27 8 1987 All I Italy only E F ED type AUDIO SYSTEMS 67 12 12 06 16...

Page 78: ...r SRS indicator Audio mode indicator Intercom mode indicator Clock display Auto select indicator Mute indicator Stereo indicator Radio band Radio station USB indicator Radio preset channel Auto volume indicator SRS indicator Audio mode indicator Intercom mode indicator Display Location E F ED type KO U SI type FEATURES Not required for operation 68 12 12 06 16 20 01 32MJG600_078 ...

Page 79: ...r L button TA lever TUNE CH lever Preset buttons U button M button AUX button A SEL button VOLUME knob button MODE knob button RETURN button TITLE button Controls Locations Audio System for type LEFT HANDLEBAR CONTROLS AUDIO CONTROL BUTTONS 69 E F ED 12 12 06 16 20 07 32MJG600_079 ...

Page 80: ... A SEL button I COM button VOLUME knob button MODE knob button RETURN button TITLE button TUNE CH lever VOLUME lever Controls Locations Audio System for type LEFT HANDLEBAR CONTROLS AUDIO CONTROL BUTTONS KO U SI FEATURES Not required for operation 70 12 12 06 16 20 13 32MJG600_080 ...

Page 81: ...ker is used When the headset is used When iPod is used When USB flash drive is used USB MENU USB Menu P 111 iPod MENU iPod Menu P 106 BASS Bass control P 77 TREBLE Treble control P 77 FADER Fader control P 78 SRS speaker setting P 79 SRS headphone setting P 79 BEEP setting P 80 BEEP MODE Knob Button Function 71 12 12 06 16 20 20 32MJG600_081 ...

Page 82: ...OM MUTE AUTO VOL SPK AUTO VOL HS Push the VOLUME Knob Button When INT COM is ON When the headset is used When the speaker is used VOLUME Knob Button Function FEATURES Not required for operation 72 12 12 06 16 20 25 32MJG600_082 ...

Page 83: ...Audio system controls Audio system controls Tweeters Speaker Front headset terminal Radio antenna External amplifier Speaker Audio Component Locations 73 12 12 06 16 20 29 32MJG600_083 ...

Page 84: ...io system off push and hold the AUDIO button To turn the audio system on push the AUDIO button AUDIO button E F ED type KO U SI type System Control FEATURES Not required for operation 74 12 12 06 16 20 35 32MJG600_084 ...

Page 85: ...stem is turned on you can switch its output between Speaker and Headset Headset is optional equipment Pushing the AUDIO button switches the output E F ED type KO U SI type Switch Output 75 12 12 06 16 20 41 32MJG600_085 ...

Page 86: ...ockwise push the VOLUME lever up or turn the VOLUME knob button clockwise To increase or decrease the volume rapidly push the VOLUME lever up or down and hold it down VOLUME level range from 0 to 30 VOLUME lever VOLUME knob button VOLUME Control FEATURES Not required for operation 76 12 12 06 16 20 48 32MJG600_086 ...

Page 87: ...e To reduce treble turn the MODE knob button clockwise turn the MODE knob button counterclockwise Treble level ranges from 6 down to 6 To select the Bass control push the MODE knob button until BASS is displayed page Then within 5 seconds change the bass control To select the Treble control push the MODE knob button until TREBLE is displayed page Then within 5 seconds change the treble control MOD...

Page 88: ...is displayed page Then within 5 seconds change the fader control Setting the fader control to the F increases the speaker volume Setting the fader control to the R decreases the speaker volume MODE knob button 71 Fader Control FEATURES Not required for operation 78 12 12 06 16 21 04 32MJG600_088 ...

Page 89: ...marks of SRS Labs Inc CS Auto and Headphone technologies are incorporated under license from SRS Labs Inc push the MODE knob button until SRS CS Auto is displayed page To select the SRS of headset push the MODE knob button until SRS HP is displayed Then within 5 seconds change the SRS setting turn the MODE knob button SRS CS Auto has three settings HI LOW OFF SRS HP has two settings ON OFF MODE kn...

Page 90: ...ing turn the MODE knob button ON or OFF push the MODE knob button until BEEP is displayed page Then within 5 seconds change the beep setting MODE knob button 71 Beep set FEATURES Not required for operation 80 12 12 06 16 21 18 32MJG600_090 ...

Page 91: ...he speed of the motorcycle increases Push the VOLUME knob button until AUTO VOL SPK is displayed page To select the volume control of headset push the VOLUME knob button until AUTO VOL HS is displayed page Then within 5 seconds change the AVC setting VOLUME knob button 72 72 Auto Volume Control AVC 81 12 12 06 16 21 24 32MJG600_091 ...

Page 92: ...rrounding sounds more clearly push the MUTE button The display will indicate MUTE To restore the original volume push the MUTE button again to restore the original volume MUTE button Muting FEATURES Not required for operation 82 12 12 06 16 21 28 32MJG600_092 ...

Page 93: ...ion for operation of the radio in your motorcycle To remove the radio antenna turn it counterclockwise Page to for and Types Page to for and Types Radio antenna 84 93 ED E F 94 99 KO U SI RADIO Radio Antenna 83 12 12 06 16 21 34 32MJG600_093 ...

Page 94: ... the display Stereo reception is available only for FM stereo broadcasts As FM stereo reception becomes weaker special circuits in the radio gradually blend the sound toward mono to maintain some sound quality even though the STEREO indicator remains ON U button L button M button STEREO indicator E F ED type Select Band FEATURES Not required for operation 84 12 12 06 16 21 41 32MJG600_094 ...

Page 95: ...ons to the other end of the band and continues in the same direction To raise the radio frequency push the TUNE CH lever up To lower the radio frequency push the TUNE CH lever down To reach a known frequency rapidly push the TUNE CH lever up or down and continue to hold it down until you see the desired frequency To move up or down the radio frequencies in sequence move the lever one click at a ti...

Page 96: ... the radio fuse is removed Repeat steps 1 to 3 to store a total of six stations on LW MW and twelve on UKW Pick the Preset button you want for that station Press the button and hold it Use the TUNE or SEEK function to tune the radio to a desired station Select the desired band LW MW or UKW U1 and U2 let you store two frequencies with each Preset button Check that A SEL is not turned on If it is on...

Page 97: ...lect on you cannot manually store any frequencies in the preset buttons If you do not like the stations found by Auto Select you can use the TUNE and SEEK functions to find other stations If you are in a remote area Auto Select may not find six strong LW MW stations or twelve strong UKW stations If this happens you will see a 0 displayed when you push any preset button that does not have a station...

Page 98: ...sappear and the station name will be displayed Then the system will automatically keep selecting the frequency with the strongest signal from the frequencies that carry the same programs This can save you the trouble of re tuning to obtain the same station as long as you are in the same RDS network area When the signals of the RDS station become so weak that the system can no longer follow the sta...

Page 99: ...push the AF lever up AF will light in the display To turn the AF off push and hold the AF lever up In some countries you cannot utilize features provided by RDS as the RDS function is not provided in all stations PTY indicator TP indicator TA indicator AF lever NEWS indicator AF indicator Program Service Name Indicator AF Lever 89 12 12 06 16 22 15 32MJG600_099 ...

Page 100: ...evel Adjusting the Volume To turn off the TA function push the TA lever up again TA will go out on the display EON information cross references other program services that broadcast traffic information and when EON information is received traffic reports can be received through another program service When a traffic information TP station is selected TP will light on the display indicating that tr...

Page 101: ...her interrupt function including TA function The priority of interrupt is in the order of NEWS TA and ALARM To activate the other interrupt function turn off the currently activated interrupt function Volume level information is the same as for TA function see page The PTY code ALARM is used for emergency announcements such as natural disasters When this code is received ALARM goes on the display ...

Page 102: ...CULTURE will be shown The principal PTYs are shown in the following INFO General information and advice POP Commercial music of popular appeal CLASSIC Serious classics performances of major orchestral works OTHER M Other types of music such as Jazz R B Folk Country Reggae CULTURE Programs concerned with any aspect of national or regional culture VARIED Light entertainment programs Select buttons P...

Page 103: ...sh the select button and select the PTY genre Push the select button for two seconds the PTY genre is set Repeat steps 3 to 6 to set the other PTY genres CH6 VARIED CH2 POP CH1 INFO CH5 CH3 CH2 CH1 CH4 CH6 CH4 CH5 CH3 CLASSIC 1 3 2 4 5 6 7 AFFAIRS CULTURE DOCUMENT EDUCATE RELIGION SCIENCE SOCIAL A COUNTRY FORK MUS JAZZ NATION M OLDIES OTH M CHILDREN DRAMA LEISURE PHONE IN SPORT VARIED CLASSICS L C...

Page 104: ...ears in the display Stereo reception is available only for FM stereo broadcasts As FM stereo reception becomes weaker special circuits in the radio gradually blend the sound toward mono to maintain some sound quality even though the STEREO indicator remains ON STEREO indicator FM button AM button KO U SI type Select Band FEATURES Not required for operation 94 12 12 06 16 22 51 32MJG600_104 ...

Page 105: ...the TUNE CH lever up or down and release it The frequency display will begin moving Depending on which way you push the switch the system scans upward or downward from the current frequency It stops when it finds a station with a strong signal When the frequency display reaches either end it transitions to the other end of the band and continues in the same direction To reach a known frequency rap...

Page 106: ...r if the radio fuse is removed Repeat steps 1 to 3 to store a total of six stations on AM and twelve on FM Pick the Preset button you want for that station Press the button and hold it Use the TUNE or SEEK function to tune the radio to a desired station Select the desired band AM or FM FM1 and FM2 let you store two frequencies with each Preset button Check that A SEL is not turned on If it is on p...

Page 107: ...e stations If you are in a remote area Auto Select may not find six strong AM stations or twelve strong FM stations If this happens you will see a 0 displayed when you push any preset button that does not have a station stored With Auto Select on you cannot manually store any frequencies in the preset buttons If you do not like the stations found by Auto Select you can use the TUNE and SEEK functi...

Page 108: ...esired preset button To select channel 7 push the TUNE CH lever up or down until channel 7 is selected The TUNE CH lever may be used to select any of the 7 channels The lever must be used to select channel 7 WB button Preset buttons TUNE CH lever Weather Band WB FEATURES Not required for operation 98 12 12 06 16 23 18 32MJG600_108 ...

Page 109: ...h drive to the USB cable to operate and listen to it see page push another button The following functions operate the same as they do with the radio Switch output Tone control Fader control SRS AVC BEEP Muting The display changes as follows each time the AUX button is pushed When connecting an iPod or USB flash drive with USB cable AUX button or 101 AUXILIARY FUNCTION Auxiliary AUX Input 99 12 12 ...

Page 110: ... high the sound coming out from the speakers or headset may be distorted Some portable audio systems may pick up noise from the ignition Plug the auxiliary input patch cord into the wire harness connector Route the auxiliary input patch cord through the hole in the bottom of the fairing pocket Install the grommet B to left fairing pocket Do not pull on the auxiliary cord as the wires could be dama...

Page 111: ...ed Not supported Not supported Not supported F W Ver 1 2 0 or later F W Ver 1 1 2 or later F W Ver 1 0 0 or later F W Ver 1 0 0 or later F W Ver 1 0 0 or later F W Ver 1 0 0 or later F W Ver 1 2 0 or later F W Ver 1 0 0 or later F W Ver 4 2 0 or later This audio system can play the audio files on the iPod and a USB flash drive To play an iPod or a USB flash drive connect it to the USB cable in the...

Page 112: ...FF and remove it We recommend backing up your data before playing it iPods can be charged with the USB cable when the ignition switch is in the ON or ACC position The charging time may be longer than usual We recommend covering your iPods USB flash drives with soft fabric or cover to protect from damage Be careful to not get the USB connector wet Do not connect with a hub Do not connect incompatib...

Page 113: ...of characters Contents MPEG1 Audio Layer 2 3 MPEG2 Audio Layer 2 3 MPEG2 5 Audio Layer 2 3 MPEG1 32 44 1 48 kHz MPEG2 16 22 05 24 kHz MPEG2 5 8 11 025 12 kHz MPEG1 Audio Layer 2 32 384 VBR CBR MPEG1 Audio Layer 3 32 320 VBR CBR MPEG2 Audio Layer 2 8 160 VBR CBR MPEG2 Audio Layer 3 8 160 VBR CBR MPEG2 5 Audio Layer 3 8 160 VBR CBR If the files are low bit rate and or small data size you may not be ...

Page 114: ...ing the root directory 999 folders 65 025 files 255 files in one folder WMA ASF TOP LEVEL HEADER OBJECT Only songs artists and albums available The albums registered by Windows Media Player is only available max 16 characters According to the character code or the number of songs the maximum number of characters may not be displayed Windows Media is a registered trademark of Microsoft Corporation ...

Page 115: ...nect the dock connector from the USB cable When you disconnect the iPod USB flash drive the USB indicator will disappear Open the left saddlebag see page Unclip the USB connector Connect your iPod with dock connector or the USB flash drive to the USB connector 1 2 3 Dock connector USB connector 62 USB Cable 105 13 02 04 15 10 32 32MJG600_115 ...

Page 116: ...e USB cable see page then push the AUX button twice and iPod indicator will be displayed If you see an error message in the display see page iPod indicator 105 114 Playing an iPod FEATURES Not required for operation 106 12 12 06 16 24 09 32MJG600_116 ...

Page 117: ...E knob button to set your selection If you select ALL all available files on the selected list are played Selecting RETURN goes back to the previous display Push the TITLE button to change the title display of albums songs and artists Push and hold the TITLE button to display the text data of albums songs and artists from first 8 characters to next 8 characters Push the RETURN button to go back to...

Page 118: ...TUNE CH lever see page Use the TUNE CH lever while an iPod is playing to change files Push the TUNE CH lever up to change to the next file Push the TUNE CH lever down to change to the previous file TUNE CH lever 109 FEATURES Not required for operation 108 12 12 06 16 24 16 32MJG600_118 ...

Page 119: ...the TUNE CH lever Push and hold the TUNE CH lever Push the TUNE CH lever up Push the TUNE CH lever down Play 1st track of selected album Play 1st track of selected playlist 109 12 12 06 16 24 20 32MJG600_119 ...

Page 120: ... Repeats the current track Plays all available files in a selected list playlists artists albums or songs in random order Plays all available albums in random order Repeats current file in T RDM play mode Repeats current file in A RDM play mode Mode NO DISPLAY Push the A SEL RPT RDM button Push and hold the A SEL RPT RDM button FEATURES Not required for operation 110 T RPT T RDM A RDM RT RPT AT RP...

Page 121: ...he MODE knob button to select an item then push the MODE knob button to set your selection Selecting RETURN goes back to the previous display Files on the USB flash drive are played in their stored order This order may be different from the order displayed on your PC or device Push the TITLE button to change the title display of folders files artists albums and songs Push and hold the TITLE button...

Page 122: ...les Push the TUNE CH lever up to change to the next file Push the TUNE CH lever down to change to the previous file To change the folders push and hold the TUNE CH lever up or down TUNE CH lever MODE knob button RETURN button TITLE button FEATURES Not required for operation 112 12 12 06 16 24 36 32MJG600_122 ...

Page 123: ...enu Items Function Repeats the current file Repeats all files in the current folder Plays all files in the current folder in random order Plays all files in random order Repeats current file in F RDM play mode Repeats current file in A RDM play mode Mode NO DISPLAY Push the A SEL RPT RDM button Push and hold the A SEL RPT RDM button 113 T RPT F RPT F RDM A RDM FT RPT RT RPT T RPT F RPT F RDM A RDM...

Page 124: ...gnition switch off once and turn it on again Reconnect the device Do not reconnect the device that caused the error Check the files in device Update the firmware Use supported device Turn the ignition switch off once and turn it on again Reconnect the device Error Message Cause Problem with the device or USB cable Problem with the device or USB cable Problem with the device or USB cable No files i...

Page 125: ...com system may be used to communicate with your passenger If you want to use this system you must have headsets Some local governments prohibit the use of a headset by the operator of a motor vehicle Always obey applicable laws and regulations Front headset terminal I COM indicator I COM button INTERCOM I COM SYSTEM System Control 115 12 12 06 16 24 55 32MJG600_125 ...

Page 126: ...sh the VOLUME lever up or down and hold it down VOLUME level range from 0 to 20 To increase the volume To decrease the volume To select the Volume control push the VOLUME knob button until INTERCOM VOL is displayed page Then within 5 seconds change the volume control VOLUME knob button VOLUME lever 72 VOLUME Control FEATURES Not required for operation 116 12 12 06 16 25 03 32MJG600_126 ...

Page 127: ...ich the intercom system mutes the music program volume To increase microphone sensitivity To decrease microphone sensitivity turn the VOLUME knob button clockwise t ur n t h e V OL U M E kno b but t on counterclockwise Intercom Mute control range from 0 to 20 To adjust this system push the VOLUME knob button until INTERCOM MUTE is displayed page VOLUME knob button 72 Intercom Muting 117 12 12 06 1...

Page 128: ...k operation Front and Rear check brake fluid level and pads wear page Lights and horn Check that lights indicators and horn function properly Engine stop switch Check for proper function page Clutch Check clutch fluid level Side stand ignition cut off system Check for proper function page Wheels and tyres Check condition air pressure and adjust if necessary page 44 47 43 37 39 58 153 48 PRE RIDE I...

Page 129: ...ing the side stand To protect the catalytic converter in your motorcycle s exhaust system avoid extending idling and the use of leaded petrol Your motorcycle s exhaust contains poisonous carbon monoxide gas High levels of carbon monoxide can collect rapidly in enclosed areas such as a garage Do not run the engine with the garage door closed Even with the door open run the engine only long enough t...

Page 130: ...icator lamp MIL is OFF The immobilizer system HISS indicator is OFF The ABS indicator light is ON Operating the engine with insufficient oil pressure can cause serious engine damage The low oil pressure indicator should go off a few seconds after the engine starts If the low oil pressure indicator lights during operation stop the engine immediately and check the engine oil level Preparation OPERAT...

Page 131: ...p switch set to RUN Open throttle fully Press the start button for 5 seconds Follow the normal starting procedure If the engine starts with unstable idle open the throttle slightly If the engine does not start wait for 10 seconds then follow steps 1 4 again Your motorcycle is designed to automatically stop the engine and fuel pump if the motorcycle is over turned a banking sensor cuts off the igni...

Page 132: ...ture reliability and performance by paying extra attention to how you ride during the first 500 km 300 miles During this period avoid full throttle starts and rapid acceleration RUNNING IN OPERATION 122 12 12 06 16 25 47 32MJG600_132 ...

Page 133: ...r riding While the engine is idling pull in the clutch lever and depress the shift lever to shift into 1st low gear Slowly release the clutch lever and at the same time gradually increase engine speed by opening the throttle Coordination of the throttle and clutch lever will assure a smooth positive start When the motorcycle attains a moderate speed close the throttle pull in the clutch lever and ...

Page 134: ...itions Rapid acceleration braking or turning may cause loss of control For your safety exercise extreme caution when braking accelerating or turning When descending a long steep grade use engine compression braking by down shifting with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake peda...

Page 135: ...lf checking and always on ABS cannot make up for road conditions bad judgment or improper operation of the brakes It is still your responsibility to ride at reasonable speeds for weather road surface and traffic conditions and to leave a margin of safety ABS may be activated by riding over a sharp drop or rise in the road level It is important to follow the tyre recommendations page The ABS comput...

Page 136: ...D is used for the ABS indicator light Be sure that the LED lights when the ignition is ON If the LED fails to light see your dealer If the ABS indicator light blinks while riding stop the motorcycle in a safe place and turn off the engine Turn the ignition ON again The light should come on and then go off after starting to ride If it does not go off or if it blinks again ABS is not functioning but...

Page 137: ...reduce the possibility of rolling off the side stand or overturning Lock the steering to help prevent theft page Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when parking your motorcycle After stopping the motorcycle shift the transmission into neutral turn the ignition switch OFF and remove the key 1 2 3 60 PARKING 127 12 12 06 16 26 19 ...

Page 138: ...nd current Park your motorcycle in a locked garage whenever possible Use an additional anti theft device of good quality Put your name address and phone number in this Owner s Manual and keep it on your motorcycles at all times Many times stolen motorcycles are identified by information in the Owner s Manuals that are still with them 2 1 3 4 5 ANTI THEFT TIPS OPERATION 128 12 12 06 16 26 23 32MJG6...

Page 139: ...y conditions will require more frequent service than specified in the Maintenance Schedule Consult your dealer for recommendations applicable to your individual needs and use To help you properly care for your motorcycle the following pages include a Maintenance Schedule and a Maintenance Record for regularly scheduled maintenance MAINTENANCE THE IMPORTANCE OF MAINTENANCE 129 Improperly maintainin...

Page 140: ...ed mechanic instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task MAINTENANCE SAFETY MAINTENANCE 130 Failure to properly follow mainte nance instructions and pre...

Page 141: ...ching Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around petrol or batteries Use only nonflammable solvent not petrol to clean parts Keep cigarettes sparks and flames away from the battery and all fuel related parts To help preven...

Page 142: ...se items be serviced only by your dealer Honda recommends that your dealer should road test your motorcycle after each periodic maintenance is carried out Perform the Pre ride Inspection page at each scheduled maintenance period I INSPECT AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY C CLEAN R REPLACE A ADJUST L LUBRICATE At higher odometer readings repeat at the frequency interval establishe...

Page 143: ...OLANT COOLING SYSTEM SECONDARY AIR SUPPLY SYSTEM 1000 km 1000 mi FREQUENCY ITEM 1 0 6 R R ODOMETER READING REGULAR REPLACE 3 years 3 years 2 years 2 years PRE RIDE CHECK P 118 I I I I I I I I I I I 24 16 I I R C R I R R I I I I I I I I I I I I I I I I 36 24 I I C R R I I I I I I I I I I I I I I I I 48 32 I I R C R I R R I I I I I I I I I I I I I I I I ANNUAL CHECK I I C R R I I I I I I I I I I I I...

Page 144: ...rk plug wrench 8 mm Open end wrench 10 12 mm Open end wrench 14 17 mm Open end wrench 10 12 mm Box end wrench 14 17 mm Box end wrench Pliers Screwdriver handle 5 mm Hex wrench 6 mm Hex wrench 8 mm Box wrench No 2 Phillips screwdriver No 2 screwdriver 0 7 mm Feeler gauge Tool bag Tool band Left saddlebag Tool kit 62 TOOL KIT MAINTENANCE 134 13 02 04 15 10 45 32MJG600_144 ...

Page 145: ...hen ordering replacement parts Record the numbers here for your reference The engine number is stamped on the right side of the crankcase near the oil level gauge FRAME NO ENGINE NO The frame number is stamped on the right side of the steering head Engine number Frame number SERIAL NUMBERS 135 12 12 06 16 27 10 32MJG600_145 ...

Page 146: ...ering replacement parts Record the colour and code here for your reference COLOUR CODE The colour label is attached inside the fuel filler lid page Colour label 44 COLOUR LABEL MAINTENANCE 136 12 12 06 16 27 15 32MJG600_146 ...

Page 147: ...Left side shown right side similar Refer to the Safety Precautions on page Side cover Front lower cover Cylinder head side cover Engine side cover 131 COVER REMOVAL 137 12 12 06 16 27 20 32MJG600_147 ...

Page 148: ...the top edge of the side cover under the seat Position the side cover so the prongs on the inside of the cover are lined up above their securing grommets Push the cover in place Close the saddlebag Installation Failure to use extreme care removing or installing the side covers may damage the side cover hooks 2 1 2 1 3 Side cover 3 4 4 Prongs A Prongs B Grommets Grommets 62 Side Cover MAINTENANCE 1...

Page 149: ...g slots Remove the engine side cover backward Installation Installation can be done in the reverse order of removal Failure to use extreme care removing or installing the side covers may damage the side cover hooks 2 1 Engine side cover Grommets Prongs Engine Side Cover 139 12 12 06 16 27 35 32MJG600_149 ...

Page 150: ...e rubber plugs Remove the bolts Installation can be done in the reverse order of removal Installation 2 1 Cylinder head side cover Rubber plug Bolt Cylinder Head Side Cover MAINTENANCE 140 12 12 06 16 27 42 32MJG600_150 ...

Page 151: ...nstallation Installation can be done in the reverse order of removal Remove the clips Remove the bolt A and bolts B 2 1 Front lower cover Clip Bolt A Bolts B Front Lower Cover 141 12 12 06 16 27 49 32MJG600_151 ...

Page 152: ...he lock Pull out the clip from the hole Removal Push the bottom of the pin Insert the clip into the hole Lightly press down on the centre pin to lock the clip Installation 1 2 3 2 1 1 2 3 1 2 CLIP MAINTENANCE 142 12 12 06 16 27 56 32MJG600_152 ...

Page 153: ... API SH or higher oils displaying a circular API energy conserving or resource conserving service label on the container They may affect lubrication and clutch performance A P I classification Refer to the Safety Precautions on page SAE 10W 30 SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label Do not use non detergent vegetable or castor ...

Page 154: ...to be used at various atmospheric temperatures The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification JASO T 903 standard Oil code Oil classification Viscosity MAINTENANCE 144 12 12 06 16 28 12 32MJG600_154 ...

Page 155: ...embly Change the engine oil with the engine at normal operating temperature and the motorcycle on its centre stand to assure complete and rapid draining Please dispose of used engine oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local recycling centre or service station for reclamation Do not throw it in the trash or pour it on the gro...

Page 156: ...ver page Remove the right engine side cover page If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle Apply a thin coat of engine oil to the new oil filter rubber seal Park your motorcycle on a firm level surface 1 2 3 4 5 Oil filter 6 Sealing washer Crankcase drain bolt Oil filter 7 Rubber seal 139 141 MAINTENANCE 146 12 12 06 1...

Page 157: ...Oil drain bolt torque Fill the crankcase with the recommended grade oil approximately Install the oil fill cap dipstick Start the engine and let it idle for 3 5 minutes 2 3 minutes after stopping the engine check that the oil level is at the upper level mark on the oil fill cap dipstick with the motorcycle upright on firm level ground Make sure there are no oil leaks Install the right engine side ...

Page 158: ... Remove the crankcase breather tube plug from the tube and drain deposits Reinstall the crankcase breather tube plug Reinstall the left cylinder head side cover Place a drain pan under the crankcase breather tube plug Remove the left cylinder head side cover page 2 1 3 Crankcase breather tube plug 4 5 131 140 CRANKCASE BREATHER MAINTENANCE 148 12 12 06 16 28 41 32MJG600_158 ...

Page 159: ... from around the spark plug bases Disconnect the spark plug caps Take care to avoid damaging the spark plug wire when disconnecting the caps Using a spark plug wrench provided in the tool kit remove the spark plugs Refer to the Safety Precautions on page 1 2 3 4 Spark plug wrench Spark plug cap 131 140 SPARK PLUGS 149 BKR6E 11 NGK BKR5E 11 NGK BKR7E 11 NGK K20PR U11 DENSO K16PR U11 DENSO K22PR U11...

Page 160: ...after it seats DENSO turn after it seats Then loosen the plug Next tighten the plug again 1 8 turn after it seats Improperly tightened spark plugs can damage the engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged Reinstall the spark plug caps Take care to avoid pinching any cables or wires Reinstall the cylinder head side cover 5 6 1 2 3 4 a c b...

Page 161: ...olant to the reserve tank Do not attempt to add coolant by removing the radiator cap Refer to the Safety Precautions on page 131 COOLANT Coolant Replacement 151 Removing the radiator cap while the engine is hot can cause the coolant to spray out seriously scalding you Always let the engine and radiator cool down before removing the radiator cap 12 12 06 16 29 05 32MJG600_161 ...

Page 162: ...d pumping the fork up and down vigorously Suspension action should be smooth and there must be no oil leakage Swingarm bearings should be checked by pushing hard against the side of the rear wheel while the motorcycle is on a support block Freeplay indicates worn bearings 1 2 3 131 FRONT AND REAR SUSPENSION INSPECTION MAINTENANCE 152 12 12 06 16 29 11 32MJG600_162 ...

Page 163: ... side stand assembly for freedom of movement Check the side stand ignition cut off system Sit astride the motorcycle put the side stand up and the transmission in neutral Start the engine and with the clutch lever pulled in shift the transmission into gear Lower the side stand The engine should stop as you put the side stand down Refer to the Safety Precautions on page 1 2 3 Spring 131 SIDE STAND ...

Page 164: ...motorcycle on a firm level surface Refer to the Safety Precautions on page To avoid damage to the brake hose during removal support the caliper assembly so that it doesn t hang from the hose Do not twist the brake hose Avoid getting grease oil or dirt on the disc or pad surfaces Any contamination can cause poor brake performance or rapid pad wear after reassembly Avoid depressing the brake lever a...

Page 165: ...ted torque specifications see page Cover both sides of the front wheel with protective tape or an equivalent The numbers indicate the disassembly sequence Protective tape 157 155 12 12 06 16 29 30 32MJG600_165 ...

Page 166: ...MAINTENANCE 156 12 12 06 16 29 36 32MJG600_166 ...

Page 167: ...pecified torque If the feeler gauge inserts easily remove it and tighten the axle pinch bolts to the specified torque Measure the clearance between the brake disc and the caliper holder on each side with a 0 7 mm 0 028 in feeler gauge Align the index line of the front axle shaft with the recessed surface of the fork leg Install the bolts and tighten to the specified torque front axle bolt right ca...

Page 168: ...edal are released Recheck the wheel if the brake drags or if the wheel does not rotate freely Verify proper brake operation before riding Remove the protective tapes from the front wheel If a torque wrench is not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity After installing the front wheel apply the brake...

Page 169: ... sequence according to the order in the illustration Avoid getting grease oil or dirt on the disc or pad surfaces Any contamination can cause poor brake performance or rapid pad wear after reassembly When removing and installing the wheel be careful not to damage the sensor and pulser ring Support the motorcycle securely raise the rear wheel off the ground 1 2 Rear Wheel Removal 159 12 12 06 16 29...

Page 170: ...MAINTENANCE 160 12 12 06 16 30 02 32MJG600_170 ...

Page 171: ...ly Reassemble the removed parts in the reverse order of removal Tighten the rear wheel nuts to the specified torque If a torque wrench is not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity 1 2 3 Rear Wheel Installation 161 108 N m 11 0 kgf m 80 lbf ft 12 12 06 16 30 07 32MJG600_171 ...

Page 172: ... pad wear depends upon the severity of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Check the cutout in each pad If either pad is worn to the cutout replace both pads as a set See your dealer for this service Grooves Cutouts 131 133 BRAKE PAD WEAR Front Brake Rear Brake MAINTENANCE...

Page 173: ...n in neutral Support the motorcycle securely raise the rear wheel off the ground Move the left caliper assembly upward while slowly rotating the rear wheel The brake system is normal if the rear wheel stops If the rear wheel does not stop see your dealer 1 2 Rear wheel Left caliper assembly 3 131 BRAKE SYSTEM INSPECTION 163 12 12 06 16 30 22 32MJG600_173 ...

Page 174: ...ety Precautions on page This symbol on the battery means that this product must not be treated as household waste An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for battery disposal 131 BATTERY MAINTENANCE 164 The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode ...

Page 175: ... battery Disconnect the positive terminal lead Remove the bolt and open the battery holder Disconnect the negative terminal lead from the battery first Pull the clip and remove battery plate Remove the left side cover page Make sure the ignition switch is OFF Installation After turning the ignition switch OFF wait more than 10 seconds and then remove the negative cable of the battery Removal Negat...

Page 176: ...ecommended Fuses Refer to the Safety Precautions on page Main fuse B External amplifier fuse Circuit fuses The fuse box including spare fuses is located behind the left side cover The main fuse is located in the fuse box To prevent an accidental short circuit turn the ignition switch OFF before checking or replacing the fuses Remove the left side cover page Remove the fuse box cover 3 1 2 Fuse box...

Page 177: ... or replace a circuit fuse pull the old fuse out of its retaining clips with the fuse remover Look for a burned wire inside the fuse If the fuse is blown replace it with a spare fuse the same rating or lower Close the fuse box cover Install the left side cover 4 5 Main fuse A Circuit fuses 7 Main fuse B External amplifier fuse Spare fuses Fuse remover 6 167 12 12 06 16 30 56 32MJG600_177 ...

Page 178: ...servicing Wear clean gloves while replacing the bulb If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol to prevent its early failure Be sure to turn the ignition switch OFF when replacing the bulb Do not use bulbs other than those specified After installing a new bulb check that the light operates properly Refer to the Safety Precautions on page 131 BULB REPLAC...

Page 179: ... without turning Remove the dust cover Remove the bulb while pressing down on the pin Pull out the bulb without turning Install a new bulb in the reverse order of removal Install the dust cover with its arrow mark facing up 1 2 3 Clips Cover Clips Pin Bulb Lid Bolts A Cover Arrow mark Dust cover 142 4 5 6 7 8 Left fairing pocket Socket High Beam Headlight Bulb 169 12 12 06 16 31 13 32MJG600_179 ...

Page 180: ...oval Pull off the socket without turning Remove the dust cover Remove the bulb while pressing down on the pin Install the dust cover with its arrow mark facing up 1 2 3 4 5 Socket Bulb Arrow mark Dust cover Pin Low Beam Headlight Bulb MAINTENANCE 170 12 12 06 16 31 21 32MJG600_180 ...

Page 181: ...ximately 45 counterclockwise then pull it out toward you Install a new bulb in the reverse order of removal Remove the rearview mirror by removing the screw 2 3 4 1 Rearview mirror Bulb Socket Screw Front Turn Signal Bulb 171 12 12 06 16 31 27 32MJG600_181 ...

Page 182: ...nd cover Open the saddlebags page Remove the nuts and tail light assembly 1 2 Tail light assembly Nuts Nuts 62 3 Rear top end cover MAINTENANCE Brake Tail Light Bulb Rear Turn Signal Bulb 172 12 12 06 16 31 34 32MJG600_182 ...

Page 183: ...n pull it out toward you Pull out the bulb without turning Install a new bulb in the reverse order of removal Rear Turn Signal Bulb Use only the amber bulb 4 5 Socket 6 Brake tail light bulb Socket Rear turn signal bulb 173 12 12 06 16 31 40 32MJG600_183 ...

Page 184: ...thout turning Install a new bulb in the reverse order of removal Remove the license light cover by removing the screws 1 2 3 Bulb Screws License light cover License Light Bulb MAINTENANCE 174 12 12 06 16 31 45 32MJG600_184 ...

Page 185: ...h to fade because water droplets intensify the sun s brightness Spotting is also more likely because surface water can dry before you have time to wipe it off We recommend avoiding the use of high pressure water spray typical in coin operated car washes High pressure water or air can damage certain parts of the motorcycle The audio system is designed to be weatherproof unless it is sprayed directl...

Page 186: ...dlight in high beam Run the engine while keeping the headlight on After cleaning rinse the motorcycle thoroughly with plenty of clean water and dry with a soft clean cloth Strong detergent residue can corrode alloy parts After washing dry with a soft clean cloth Using plenty of water clean the seat with a sponge and mild detergent Due to the top coat design the seat surface tends to catch and trap...

Page 187: ...th Road Salt Clean the motorcycle using cool water page Do not use warm water This worsens the effect of the salt Dry the motorcycle and make sure the metal is protected with the wax The exhaust pipe and muffler are stainless steel but may become stained by mud or dust To remove mud or dust use a wet sponge and a liquid kitchen abrasive then rinse well with clean water Dry with chamois or a soft t...

Page 188: ...ke sure to wash off all the detergent Detergent residue may cause windscreen cracks Replace the windscreen if scratches cannot be removed and they obstruct clear vision Do not let battery electrolyte brake fluid or other acid chemicals get on the windscreen and screen garnish They will damage the plastic Clean the display and light lens with a soft damp cloth You may use a mild cleaner intended fo...

Page 189: ...p is properly installed To prevent rusting in the cylinders perform the following Remove the spark plug caps from the spark plugs Using tape or string secure the caps to any convenient plastic body part so that they are positioned away from the spark plugs Remove the spark plugs from the engine and store them in a safe place Do not connect the spark plugs to the spark plug caps Pour a tablespoon 1...

Page 190: ...tected from freezing temperatures and direct sunlight Slow charge the battery once a month Uncover and clean the motorcycle Change the engine oil if more than 4 months have passed since the start of storage Charge the battery as required Install the battery Fill the fuel tank with fresh petrol Check the final drive oil adding the recommended gear oil if necessary Change the final drive oil as spec...

Page 191: ...gine is still running turn it off and look it over carefully inspect it for fluid leaks check the tightness of critical nuts and bolts and secure such parts as the handlebar control levers brakes and wheels If there is minor damage or you are unsure about possible damage ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent so you should have your motorcycle thoro...

Page 192: ...ICATIONS DIMENSIONS CAPACITIES ENGINE 182 2 605 mm 102 6 in 945 mm 37 2 in 1 255 mm 49 4 in 1 690 mm 66 5 in 4 6 4 9 US qt 4 0 Imp qt 3 7 3 9 US qt 3 3 Imp qt 3 6 3 8 US qt 3 2 Imp qt 120 cm 4 1 US oz 4 2 Imp oz 25 6 6 US gal 5 5 Imp gal 4 5 4 8 US qt 4 0 Imp qt Operator and one passenger 190 kg 419 lb 172 kg 379 lb 74 0 71 0 mm 2 91 2 80 in 9 8 0 2 1 1 832 cm 111 8 cu in BKR6E 11 NGK K20PR U11 DE...

Page 193: ... Battery Generator CHASSIS AND SUSPENSION POWER TRANSMISSION ELECTRICAL 183 29 15 109 mm 4 3 in 130 70R18M C 63H 180 60R16M C 74H radial tubeless 1 591 2 375 1 454 1 068 0 843 0 685 2 750 1 2 kW 5 000 min rpm 12V 20Ah 10HR 21 1Ah 20HR G709 RADIAL G704 RADIAL GYZ20L BRIDGESTONE BRIDGESTONE 12 12 06 16 33 03 32MJG600_193 ...

Page 194: ...ront rear License light Main fuse A Main fuse B External amplifier fuse Other fuses LIGHTS FUSES SPECIFICATIONS 184 12 V 55 W 2 12 V 55 W 2 12 V 21 5 W 2 12 V 21 5 W 2 12 V 21 W 2 12 V 5 W 30 A 120 40 A 30 A 20 A 15 A 10 A 5 A 12 12 06 16 33 10 32MJG600_194 ...

Page 195: ...es dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Even a small amount of leaded petrol can contaminate the catalyst metals making the catalytic converter ineffective Keep the engine in good running condition A poor...

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