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Home Master GDR02 Operator'S Manual Download Page 44

41 

1/2 HP Chain Drive Garage Door Opener

 

 

Parts List and Schematic Diagrams 

When servicing use only authorized replacement parts.    Use of any other parts may create a 

HAZARD or cause product damage.     

Any attempt to repair or replace electrical parts on this garage door opener may create a 

HAZARD unless repair is done by a qualified service technician.   

Note:

 Always order parts by I.D. Number. 

Parts List: Schematic A – Rail Assembly and Other Parts 

I.D. No.  Description Size 

Qty  I.D. No. Description 

Size 

Qty 

2384 SPRI NG 

PLATE 

 

2 

0K D1  HEXAGON W ASHER HEAD TAPPI NG  5/16x9UNC-1 5/8   

2 

2385 

TROLLEY 

 

1 

0K D1  HEXAGON W ASHER HEAD TAPPI NG  5/16x9UNC-1 5/8   

2 

2386 

TROLLEY 

 

1 

0K HX  CAP HD. SQ.NECK  BOLT 

M 5X0.8-10     

2 

07TQ SU PPORT 

 

1 0K MY 

HEX. 

NU T 

M 8x1.25

，

T=6.5  

2 

07TR LI NK  

BAR 

 

1 0K MY 

HEX. 

NU T 

M 8x1.25

，

T=6.5  

2 

07TS LI NK  

BAR 

 

1  0K PP HEX. 

NU T 

5/16x18UNC T=6.7   

6 

07TW   HANDLE 

23#   

1 

0K Q8  W I NG NU T 

M 5x0.8   

2 

07TX  ROPE 

  

1 

0K QX  NU T CHU CK  

M 6x1.0 T=6   

4 

07TY DRAW  

BAR 

 

1 

0K QX  NU T CHU CK  

M 6x1.0 T=6     

2 

07TZ COM PRESSI ON 

SPRI NG 

 

1 

0K QX  NU T CHU CK  

M 6x1.0 T=6     

1 

07U 0 LOCATI NG 

BAR 

   

1 

0K R4  NU T CHU CK  

M 8x1.25 T=8   

4 

07U 2  DAM PER 

6#   

1 

0LNS  BATTERY 

  

1 

07U A SET 

PLATE 

   

2 0XGV 

PI N 

φ

4-30  

1 

07VM   LEAD W I RE ASS'Y 

   

1 

0XH5  PI N 

φ

8-16  

1 

0CP0 CLAM P 

BOLT 

6# 

 

2 

0XH6 PI N 

φ

8-25  

1 

0J4D FLAT 

W ASHER 

φ

5x10-1  

2 

0XH7  PI N 

φ

8-65  

1 

0J4U  FLAT 

W ASHER 

φ

6x18-1.5     

1 

0XH8  ANF TYPE NAI L FI XED CLIP 

   

15 

0J50 FLAT 

W ASHER 

φ

6.3x15-4  

2 

20ZU  TORSION SPRI NG 

   

1 

0J6G FLAT 

W ASHER 

φ

8.2x18-2.0   

6 

214Y  HEX. HD. BOLT 

5/16"-18UNC-2 1/2"   

6 

0J87  FLAT W ASHER 

8#x1/2-3/64   

2 

23AE  GU I DE HOLDER 

6#  

2 

0J94 SPRI NG 

W ASHER 

φ

8   

2 

23B2  CAP HD. SQ.NECK  BOLT 

M 6x1.0-16   

4 

0J94 SPRI NG 

W ASHER 

φ

8   

1 

23BF  CONTROLLER ASS'Y 

 

1 

0J94 SPRI NG 

W ASHER 

φ

8  

3 

23BG  CONTROLLER ASS'Y 

 

1 

0J9D SPRI NG 

W ASHER 

φ

8  

4 

23BN  CONTROLLER ASS'Y 

BP#  

1 

0J9D SPRI NG 

W ASHER 

φ

8   

6 

23BT  CONTROLLER ASS'Y 

 

1 

0JDT SPLI T 

PI N 

φ

8-27.7  

2 

23C8  CONTROLLER ASS'Y 

 

1 

0JDT SPLI T 

PI N 

φ

8-27.7  

1 

23KH  RETAINI NG CLIP 

 

2 

0JP4 

HEX. HD. BOLT 

M 8x1.25-16     

3 

23LE 

CONTROLLER ASS'Y 

 

1 

0JPC  HEX. HD. BOLT 

M 6x1.0-12   

1 

24HQ  SU PPORT 

 

1 

0JPD 

HEX. HD. BOLT 

M 6x1.0-16     

2 

27A9  RAI L 

 

 1 

0JPU   HEX. HD. BOLT 

M 8x1.25-20     

2 

27AS  W HEEL ASS'Y 

 

1 

0JRE 

HEX. HD. BOLT 

M 8x1.25-40     

4 

27AV  CHAIN ASS'Y 

 

1 

0K 90 

CR. RE. TRU SS HD. TAPPI NG SCREW   M 3.5x18-16   

2 

 

 

 

 

0K C7 

CR. RE. TRU SS HD. TAPPI NG SCREW   M 4x16-10   

2 

 

 

 

 

Summary of Contents for GDR02

Page 1: ...ener Read this manual and follow All its Safety Rules and Operating Instructions Safety Instructions Installation Operation Maintenance Parts List Power Tool Specialists Inc Visit our Home Master website www homemaster gdo com Customer Help Line 1 8 0 0 2 4 3 5 1 1 4 MODEL GDR02 ...

Page 2: ...B Install The Premium Control Console 20 C Install the Keyless Entry Control Pad 22 Attach The Door Brackets To The Garage Door And Garage Door Bracket 23 Testing and Adjusting the Garage Door Opener 29 A Adjusting the Chain Tension 29 B Testing and Adjusting the Door Range of Motion 29 C Testing and Adjusting the Safety Reversing Sensors 31 D Testing and Adjusting Door Force 31 E Testing and Adju...

Page 3: ...ors 17 B Install The Door Bell 20 C Install the Keyless Entry Control Pad 22 Attach The Door Brackets To The Garage Door And Garage Door Bracket 23 Testing and Adjusting the Garage Door Opener 29 A Adjusting the Chain Tension 29 B Testing and Adjusting the Door Range of Motion 29 C Testing and Adjusting the Safety Reversing Sensors 31 D Testing and Adjusting Door Force 31 E Testing and Adjusting T...

Page 4: ...1 1 2 HP Chain Drive Garage Door Opener Before You Begin Before you begin make sure you have all the loose parts that shipped in the carton ...

Page 5: ...2 1 2 HP Chain Drive Garage Door Opener ...

Page 6: ...ling your door opener Thin aluminum or brittle wood doors may require additional brackets or support Safety Precautions Be sure to follow safety precautions while installing your garage door opener To reduce the risk of electrical shock do not install electrical equipment when standingin wateroron a wet driveway or garage floor Be sure to securely fasten the garage door opener to the garage door a...

Page 7: ...r Opener Preparing The Installation Site You need a minimum of 2 clearance between the top of the garage door opener rail and ceiling Make sure there is enough room and no obstructions where the garage door opener will be installed 2 ...

Page 8: ...l B Attaching the Rail to the Motor Assembly C Attaching the Chain to the Motor and Rail Assembly A Attaching the Trolley Header Bracket to the Rail To avoid injury or death be sure to securely assemble garage door opener components 1 Slide the Inner Trolley into the Outer Trolley until it snaps into place 2 Slide the Trolley onto the rail exactly as shown Front of Rail Inner T rolley Outer Trolle...

Page 9: ...6 1 2 HP Chain Drive Garage Door Opener 3 Secure the Header Section to the rail using four carriage bolts M6 16 and fournuts M6 Positionheader so the square holes are at the bottom of the rail ...

Page 10: ...attempt to fix the garage door opener if it jams or malfunctions Call a garage door installation professional for assistance Keep fingers and handsaway from all moving parts Do not attempt to operate the garage door opener at this time 1 Remove the motor assembly and place it gear side up on a towel or others urface thatwon tscratch the housing 2 Attach the rail section to the motor assembly using...

Page 11: ...8 1 2 HP Chain Drive Garage Door Opener 3 Attach the two chain spreaders to the end of the rail with one screw M4 10 and flat washer 8 for each spreader ...

Page 12: ...t attempt to operate the garage door opener at this time 1 Attach a pair of locking pliers to the rail 8 inches away from the centerofthegearon the headersection as shown to hold the trolley in position when attaching the chain 2 Pull the emergency release lever on the Outer Trolley and separate it from the Inner Trolley a Connect the end of the chain with the cable loop to the Inner Trolleybyplac...

Page 13: ...y from moving when you attach the chain Then pull on the cable until the trolleyissnugagainst the locking pliers 5 Hold on to the chain and pull the slack out of the cable Then wrap the chain around the spr ocketas shown 6 Thread 1 nut M 8 and place one spring washer 8 onto the trolley bolt at the end of the Chain 7 Insert the trolley bolt through the mounting hole as shown and thread on the secon...

Page 14: ...with a 13mm wrench until the chain is inch awayfrom the bottom of the rail at the midpoint of the rail Caution Use a second wrench to hold the chain from twisting during assembly 9 While holding the outer nut in position tighten the inner nut securely to hold the proper chain tension Inner Nut ...

Page 15: ...h any moving part while the garage door opener is in operation Do not attempt to fix the garage door opener if it jams or malfunctions Call a DGOinstallation professional for assistance 1 The first step is to determine where to attach the wall bracket How you do thisdependson whetheryou have a sectional garage door on rails or a one piece garage door If you have a sectional garage door do the foll...

Page 16: ...distance from the top ofthe doorto the floor Subtract the actual height of the door Add 8 to the remainder For example 91 Distance from top of door at highest point of travel to floor 87 Actual height of door 91 87 4 remainder 4 8 12 d Close the door and draw an intersecting horizontal line on the headerwall atthe determined heightfrom the top of the closed door ...

Page 17: ...f there is no way to secure the garage door openertothe wall over the spring you can secure it to the ceiling above the door Markthe centerofthe ceiling no more than 6 inches from the wall 2 Mount the Header Bracket with two lag bolts provided to either the wall or the ceiling OR ...

Page 18: ...il so it does not touch the garage doorspring Some garage doorsrequire this height to attach the rail to the header bracket Other doors which do nothave the doorspring located directly above the garage door may allow you to rest the opener on the carton it was shipped in to easeassembly 4 Then attach the rail front to the wall mount with the Ø8 35mm clevis pin and split pin as shown ...

Page 19: ...lly instructed to do so 1 While another person steadies the garage door opener position the hanging bracketson eitherside of the motor assembly where they will reach beams in the ceiling overhead Ifneeded cutthe bracketsto fit Then attach the bracketswith the M8 20 bolts spring washers and M8 nuts as shown and hand tighten the screws Do not securely tighten the screwsas you may need to adjust them...

Page 20: ...mergency reverse system which canresultin damage to property personal injury and death The garage door opener comeswith two safety reversing sensors designed to stop the door from closing should anything be in the way NOTES The garage door will not operate unless the safety sensorsare installed properly When the invisible beam path is obstructed or misaligned while the door is closing the doorwill...

Page 21: ...he bracket to the rail with the knobs Repeat to install the other bracket on the other wheel track NOTE If your garage door is a one piece door secure the sensorsdirectly to the wall with two M4 20 screws 3 Attach each of the two sensors to the sensor bracket using an M5 screw flat washer and a w ing nut Note the Sending Transmitting sensor marked with a T and Receiving sensor marked with an R for...

Page 22: ... the wires to the wall and ceiling with the included wire clamps 6 Finally make sure the sensors are aligned and in line with each other Verifyalignmentbylooking atthe green light on the sending transmitting sensor which will light consistently without flickering when alignment isachieved Connect black sending wire here Connect blue receiv ing wire here Connect both white wires here ...

Page 23: ... the floor to keep out of the reach of small children 2 Pull the insulation off the ends of the bell wire then attach the two ends to the back side of the console as shown 3 Attach the door bell to the wall with two screws M4 20 NOTE Do not over tighten the screw or you could damage the console This view isof the back of the control console Red bell wire White bell wire ...

Page 24: ...age Door Opener Connect red bell wire here 4 Run the wires backto the garage door motor assembly Open the side panel and connect as shown NOTE Be sure to connect the wire with the dotted line to Connect the white bell wire here ...

Page 25: ...d 1 Position the keyless control pad outside of the garage door on the inside doorframe and securewith the two M4 20 screws NOTE Be sure the pad isnot in the path of the garage door 2 Remove the lower panel of the keyless control pad insert the 9V battery and close the lowerpanel ...

Page 26: ...opener at this time Determine where to attach the door bracket based on your garage door application one piece orsectional For Sectional Doors 1 Mark a continuing centerline on the garage door face as you marked for the header bracket see Fig A 2 Position the door bracket onto the garage door face note the UP position approximately2 4 belowthe top edge of the door and directly below any structural...

Page 27: ...in Ø8 35 and split pin as shown 6 Raise the trolley safety release lever to the up locked position and slide theoutertrolleyonto the inner trolley so they lock into position as shown 7 Attach the straight door arm section and attach with clevis pin Ø8 25 and split pin as shown Trolley Safety Release Lever ...

Page 28: ...ng washersand two nuts M8 9 Release lower the trolley safety release lever into the horizonal position 10 Feed the free end of the emergency release rope through the end of the trolleysafetyrelease leverand tie a knot in both the ends of the rope The knob should be at leastsixfeetabove the garage floor Take the slack out of the rope with an additional knot ...

Page 29: ...the door bracket onto the top of the garage door mark and drill 2 5 16 holesforthe left and right side of the door bracket see below 3 Place 2 Flat Washers 10 x 20 2 onto 2 Hex Bolts 5 16 x 18 x 2 1 2 insert them through the bottom of the garage and through the top as shown Next place 2 Spring Washers 8 and 2 Nuts 5 16 onto the four mounting boltsand tighten Fig B One Piece Door ...

Page 30: ...omplete turns increasing the UP travel limit 2 Press the door control push button on the Premium Control Console so the trolley will travel to the fully open position 3 Manually raise the door to the open position so the door is parallel with the garage floor Ifthe doorhasa downward slope when opened you have opened the door too far The end of the curved arm section should be close to the trolley ...

Page 31: ...pin 2 Run the opener through a complete travel cycle before making any adjustments If the door has a downward slope in the full open position as shown above with the dotted line drawing decrease the UP limit travel until the door is parallel with your garage floor see Testing Adjusting the Door Range of Motion on the next page Door with a downward slope Door parallel to the garage floor Fully clos...

Page 32: ...f the rail at the chains lowest point Note This is to be tested with the trolley disengaged see page 11 for detailed instructions B Testing and Adjusting the Door Range of Motion This section describes how to adjust the total range of motion for the garage door opener Check if Adjustments are Needed 1 Plug in the power cord into an approved power source 2 Pressthe Door Control push button Run the ...

Page 33: ...a complete travel cycle aftereach adjustment and repeat as needed to fine tune the range of motion 2 If the door does not close completely increase down travel distance Turnthe downlimitadjustment screw counterclockwise Locate the two adjustments on the bottom center of the motor housing Use a flat head screwdriver to make limit adjustments Turn the DOWN limitadjustmentscrewclockwise as needed One...

Page 34: ...echnical support for instructions D Testing and Adjusting Door Force To avoid injury or death Be sure correctly adjust the door force controls Failure to correctly adjust the door force controlsmayresultin malfunction of the emergency reverse system which can result in damage to property personal injuryand death Do not stand under the garage door opener when adjusting the door force controls After...

Page 35: ...djusting the Safety Reverse Feature To avoid injury or death Be sure correctly adjust the safety reversal system Failure to correctly adjust the doorforce controlsmayresultin malfunction of the emergency reverse system which can result in damage to property personal injuryand death Do not stand under the garage door opener when adjusting the safety reversal system Your Garage Door Opener comes wit...

Page 36: ...thin 30 seconds press all three push buttons on the remote control then releasethe buttons Note learn indicator light will flash slowly 3 Within 30 seconds press and hold the button on the handheld remote that you wish to oper ate your garage door for 3 seconds and release Note Learn indicator light will blink rapidly and stop Erasing All Codes From Garage Door Opener Memory To deactivate anyunwan...

Page 37: ...ammed 3 Test by pressing the new PIN then press Enter The garage door opener should operate To Add a Guest Entry Temporary PIN A Guest Entry PIN can be added to your KeylessEntry Pad which allows you to authorize accessbyvisitorsorservice people by addiding a temporary 4 digit PIN 1 Pressthe 4 buttons for your personal entry Master PIN then press and hold the button until the war ning light stayso...

Page 38: ...tsto move The door bell Pressthe lighted push button to open or close the door Press againto reverse the door during the closing cycle or to stop the door while it s opening The keyless entry pad Enter the code you programmed into it to activate the door Locking Out the Hand held Remote Controls You can lock out the hand held remote controlsso the door can only be operated from the wall mounted co...

Page 39: ...he instructions on pages 30 31 Changing Remote Control Battery Remote Control To replace the battery in the remote control 1 Use a flathead screwdriver blade at the bottom of the remote to pry open the case 2 Take out old battery and Insert a new 23A 12V battery positive side up asshown 3 Replace the cover and dispose of the old battery properly Keyless Entry Control Pad To replace the battery in ...

Page 40: ...ocate the training button usuallynear where the hanging antenna wire is attached to the unit If there isdifficulty locating the training button please reference the garage door opener s manual visit their website www homelink com or call at 1 800 355 3515 4 Pressand release the training button which activates the training light NOTE Once the button ispressed there are 30 secondsin which to initiat...

Page 41: ...ds Using a garage door opener without these features increasesrisk of serious injury or death For more information call 1 800 355 3515 or visit their website at www homelink com This device complies with FCC rules part 15 Operation is subject to the following two conditions 1 Thisdevice may not cause harmful interference and 2 This device must accept any interference that may be received including...

Page 42: ...opener will not operate at all and the light willnot turn on The opener is not plugged in Plug the opener into 110v power outlet The plug the opener is plugged into hasno power Checkthe circuit breaker The garage door opener will not operate at all but the light willturn on The safety sensors are not aligned Align the sensors per the directions on page 17 The wires from the safety sensors are brok...

Page 43: ...ol panel The battery in the control panel is dead Replace the batteriesper the instructions on page 36 The keylessentry code hasnot yet been programmed Program the keyless entry code per the instructions on page 33 The remote controls have been locked out Unlockthe remote controls per the instructions on page 35 All codes have been erasedfrom the opener Program the keyless entry code per the instr...

Page 44: ...M 6x1 0 T 6 1 07U 0 LOCATI NG BAR 1 0K R4 NU T CHU CK M 8x1 25 T 8 4 07U 2 DAM PER 6 1 0LNS BATTERY 1 07U A SET PLATE 2 0XGV PI N φ4 30 1 07VM LEAD W I RE ASS Y 1 0XH5 PI N φ8 16 1 0CP0 CLAM P BOLT 6 2 0XH6 PI N φ8 25 1 0J4D FLAT W ASHER φ5x10 1 2 0XH7 PI N φ8 65 1 0J4U FLAT W ASHER φ6x18 1 5 1 0XH8 ANF TYPE NAI L FI XED CLIP 15 0J50 FLAT W ASHER φ6 3x15 4 2 20ZU TORSION SPRI NG 1 0J6G FLAT W ASHE...

Page 45: ...42 1 2 HP Chain Drive Garage Door Opener Schematic A Rail Assembly and Other Parts ...

Page 46: ... SI DE COVER 6 1 07VN RETAI NI NG CLI P 1 22CS M OTOR BRACKET 1 0JAF EXTERNAL TOOTH LOCK W ASHER φ5 1 22CT LABEL 1 0JB3 W AVE W A SHER W W 14 1 22CU LABEL 1 0JCH SPRI NG PIN 5 20 1 22DQ LEAD W I RE ASS Y 1 0JX7 HEX SOC SET SCREW M 6x1 0 6 2 22QE CR RE ROU ND W ASHER HD SCREW M 5x0 8 16 2 0K 6X CR RE TRU SS HD SCREW M 4x0 7 6 1 22QF CR RE TRU SS HD TAPPING SCREW M 5x12 20 1 0K 7F CR RE ROU ND W ASH...

Page 47: ...44 1 2 HP Chain Drive Garage Door Opener Schematic B Motor Assembly ...

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