Holemaker Technology VERSADRIVE V60T Original Instructions Manual Download Page 48

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V60T/July 2020/V1.1

Summary of Contents for VERSADRIVE V60T

Page 1: ...Magnetic Drilling Machine V60T Original Instructions ...

Page 2: ...s and products to help you be more productive Before operating your new magnetic drilling machine please read all instructions first These include the Operators Manual and Warning Labels on the unit itself With proper use care and maintenance your model will provide you with years of effective hole drilling performance TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND ALL INSTRUCTIONS Hol...

Page 3: ...l guard 15 4 1 3 Fitting the cooling system 16 4 1 4 Fitting the safety strap 19 4 2 Prior to use 20 5 Using the machine 21 5 1 Carrying handle 21 5 2 Control panel 22 5 2 1 Magnet Switch 22 5 2 2 Motor NVR Switch 23 5 2 3 Spindle Direction Switch 23 5 2 4 Magnet Protection Fuse 23 5 3 Speed Control 24 5 4 Electro Magnet 25 5 5 Emergency Stop 26 5 6 Tool lubrication 27 6 Working with operating too...

Page 4: ...d on or sold 2 1 1 Work Area 1 Keep your work area clean and well lit 2 Do not operate magnetic drilling machine in explosive atmospheres such as in the presence of flammable liquids gases or dust 3 Keep bystanders children and visitors away while operating a magnetic drilling machine 2 1 2 Electrical Safety 1 Power tool plugs must match the outlet Never modify the plug in any way Do not use any a...

Page 5: ...he switch does not turn it on and off 3 Disconnect the plug from the power source and or remove the battery pack if detachable from the power tool before making any adjustments changing accessories or storing power tools 4 Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool 5 Maintain power tool...

Page 6: ...ne before having checked that the magnetic stand has been tightened firmly and securely to the mounting surface Adjust the table so cutter does not extend into the work piece before drilling Do not perform any design assembly or construction activities on the work piece while the machine is switched on Before switching on the machine make sure all accessories have been mounted correctly Always use...

Page 7: ... materials with a magnetizable surface using annular cutters and twist drills The magnetic drilling machine can be used horizontally vertically or overhead using the safety strap provided taking the precautions identified in this manual This magnetic drilling machine is IP20 and is intended to be used in a weather protected environment Ambient operating temperatures of 10 and 45 C should be avoide...

Page 8: ...scription and features image 1 1 Motor Unit 2 Safety Guard 3 Magnet 4 Feed Handle 5 Stand Carry Handle 6 Coolant Bottle 7 Motor Switch 8 Magnet Switch 9 Direction or Rotation Switch 10 Magnet Protection Fuse 11 Power Cable Outlet ...

Page 9: ...ruction Manual 1 x Quick Release Weldon Coolant Arbor 1 x Weldon to Versadrive Rapidlock Chuck 1 x Drill Drift 1 x Drill Guard 2 Thumbscrews 1 x Hex Key 3 1 x Safety Strap 1 x Heavy Duty Carrying Case 1x Coolant Bottle Tap and Tube 1 x Bottle of Cutting Oil 3 4 Serial number The serial number is displayed on the machine on the motor housing The serial number will help you and your sales point vali...

Page 10: ...t 1150 W IP Rating IP20 Insulation Class Class 1 Rated Speeds I No Load II 120 250 min 1 180 450 min 1 Spindle type MT2 to 19 05mm Weldon Sound Pressure Level 86 dBA Uncertainty 3 dBA Sound Power Level 99 dBA Uncertainty 3 dBA SPL at Operators Head Level 89 dBA Uncertainty 3 dBA Hand Arm Vibration 2 5 m s2 Uncertainty 1 5 m s2 The vibration measurement was made under standard conditions in accorda...

Page 11: ... Confirms the conformity of the power tool with the directives of the European Community Class of protection I Product with basic insulation and exposed touchable conductive parts additionally connected to the protective earth conductor mm Millimeter Unit of measure for length width height or depth kg Kilogram Unit of measure for the mass V Volt Unit of measure for the electric voltage A Ampere Un...

Page 12: ...ed products and packaging allows materials to be recycled and used again Re use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials Local regulations may provide for separate collection of electrical products from the household at municipal waste sites or by the retailer when you purchase a new product ...

Page 13: ...rce before installing and removing accessories before adjusting or changing set ups or when making repairs Be sure all switches are in the OFF position An accidental start up can cause injury 4 1 1 Fitting the feed handles Take the feed handle x 3 and screw each one in turn into the pinion shaft Ensure the handles are fully secure before use image 2 ...

Page 14: ...the pinion shaft retainer item 2 The pinion shaft and feed handle assembly item 3 can now be withdrawn image 3 It is possible to position the feed handle on either side of the machine image 4 Method of removal and refitting is as in 3 1 1 and 3 1 2 above IMPORTANT If the feed handle is repositioned the operator must have good access to the controls at ALL times image 4 ...

Page 15: ...mounting bracket 1 is attached to the motor lower support and is secure 2 Slide the drill guard 2 up to the bracket 3 Fit the 6mm shoulder screw 4 with a nylon washer 3 between it and the face of the guard 4 Fit M6 thumbwheel 5 with an M6 spring washer 6 and nylon washer to the guard face 5 Tighten the shoulder screw and then adjust the thumbwheel to allow the guard to just slide 6 The guard can b...

Page 16: ...ar The coolant system has a cutter holder 4 with an integral collar which allows coolant to be fed down through the centre of the cutter whilst rotating The collar is prevented from rotating by the stay bar 5 Coolant is stored in the coolant bottle 1 the flow is regulated by the tap 2 and fed to the cutter holder collar by means of a flexible tube 3 The coolant bottle is attached to the main stand...

Page 17: ...e stay bar must be aligned to fit into one of the two slots in the motor support bracket See image 7 inset below image 7 Guard not shown The coolant bottle and tap assembly has a mounting bracket which is slotted to allow easy removal To fit the bottle place the bracket over the 2x shoulder bolts then slide down to lock in place See image 8 below image 8 ...

Page 18: ...18 V60T July 2020 V1 1 Fit the coolant tube to both the coolant bottle and the cutter holder image 9 To regulate the flow of coolant rotate the tap at the bottom of the coolant bottle image 10 ...

Page 19: ...he machine from falling or spinning should there be a loss of magnetic adhesion The safety strap should NOT be used as an alternative method of clamping to the magnet image 11 upper inset shows strap slot lower inset shows cam buckle Position the machine on the item to be drilled and switch on the magnet Feed the free end of the strap through the strap slot on the machine and around the workpiece ...

Page 20: ...nder wet conditions or in presence of flammable liquids or gases This magnetic drilling machine is a professional power tool DO NOT let children near the machine Supervision is required when inexperienced operators use this machine ELECTRICAL SAFETY The electric motor has been designed for one voltage only Always check that the power supply corresponds to the voltage on the rating plate Your HMT M...

Page 21: ...lling attachments or accessories 5 1 Carrying handle This machine has an integral carrying handle built into the stand housing The machine is intended to be carried by one person by hand the weight is 25Kg The machine should be lifted with the designated handle only DO NOT lift the machine with the electrical conduit cable to the motor DO NOT lift the machine with the power cable Before lifting th...

Page 22: ...2A Fast Blow image 13 5 2 1 Magnet Switch The magnet switch Image 13 item 1 is an illuminated rocker switch When in the on position the switch will illuminate red This switch provides power to the electro magnet base The magnet switch must be turned on as soon as the machine is in position before any attempt to use the drill is made The magnet switch also supplies power for the motor to operate if...

Page 23: ... blown 5 2 3 Spindle Direction Switch The Spindle Direction Switch allows the direction of the spindle motor to be reversed This is a 3 position rocker switch 1 Up Direction Forward Normal cutting direction 2 Centre No direction Power to motor is interrupted 3 Down Direction Reverse Reverse for operations such as tapping This switch SHOULD NOT be operated whilst the spindle is in motion To change ...

Page 24: ...e the best torque ALWAYS check that the mechanical speed selector is fully in position before starting the motor The electronic speed control is via a rotary thumbwheel graduated 1 5 on the side of the motor The electronic speed control should be used as a fine adjustment after the mechanical speed has been set The speed ranges are shown in the table below Gear Selector Speed Range Position 120 25...

Page 25: ...achine When cutting thin material it is possible to enhance magnetic adhesion by temporarily adding a piece of similar material to the workpiece on underside to increase the total thickness image 15 image 15 The electromagnet will work best on surface of at least 10 mm thickness The electromagnet may not be able to create a good enough magnetic field Causes may be Surface not flat Workpiece not ma...

Page 26: ...lectrical outlet the machine is plugged into as this could result in the loss of magnetic force We need to point out that this is only an indication and not a certainty that the magnet will not release from the material HMT accepts no liability for insufficient adhesion from any cause ALWAYS use the safety strap included Drilling above your head is extremely dangerous and is not recommended For th...

Page 27: ...Add more cutting fluid if the shavings metal chips become blue VERTICAL AND OVERHEAD DRILLING POSITION Apply cutting paste or an appropriate lubrication spray WARNING Do not use the lubrication system in vertical or overhead drilling applications Cutting fluid should not be allowed to enter the motor housing of the machine Instead use HMT Cutting Paste HMT AeroPaste Spray Lubricant Make sure to us...

Page 28: ...ne is unplugged from the supply 2 Check the morse taper socket in the machine is clean and free of any debris or swarf 3 Check that the arbor or tool to be fitted is clean undamaged and free from debris or swarf 4 Align the tang of the arbor with the slot of the machine socket 5 Push up the arbor firmly making sure the tang has entered the machine slot 6 If necessary the arbor can be tapped with a...

Page 29: ...ine 1 Ensure the machine is unplugged from the supply 2 Turn the spindle by hand to align the spindle slot with the gearbox housing slot 3 Insert the drill drift supplied 4 Tap the drift whilst ensuring the arbor does not drop and get damaged or cause injury 5 REMOVE the drill drift from the machine ...

Page 30: ...Morse Taper Adaptor 3 CARBIDEMAX TCT Broach Cutter 4 VERSADRIVE RAPID LOCK Weldon Shank Adaptor Supplied 5 VERSADRIVE Clutched Tapping Chuck 6 VERSADRIVE Countersink Bit 7 VERSADRIVE Step Drill 8 VERSADRIVE Threading Tap 9 VERSADRIVE Drill Bit 10 VERSADRIVE Reamer 11 Standard Morse Taper Drill 12 Morse Taper Shank Drill Chuck 13 Parallel Shank Drill ...

Page 31: ...nging Quick Release mechanism Wide variety of VERSADRIVE cutting tools available Drill Tap Countersink Ream etc No tools required Chuck wrench Allen Key etc 6 3 Annular cutters Annular cutters only cut material at the periphery of the hole rather than converting the entire hole to shavings As a result the energy required to make a hole is lower than for a twist drill When drilling with an annular ...

Page 32: ...e rigidity of the tool and the work piece lubrication and machine power available The harder the material the lower the cutting speed Some materials of low hardness contain abrasive substances leading to rapid cutter wear at high speeds Feed rates are governed by rigidity of set up volume of material to be removed surface finish and available machine power DRILLING A HOLE Now that you have read th...

Page 33: ...larity TAKE CARE WHEN HANDLING SHARP CUTTERS 2 Precisely mark the centre position of the of the hole on the workpiece 3 Use the pilot pin to position the machine and in the correct position with the tip of the pilot pin to meet the marked center of the hole 4 Fix the machine by switching on the magnet and verify that the drill is in the right position and that the machine is fully secure on the wo...

Page 34: ...hazard 11 Once the slug is ejected with the cutter still rotating reverse the feed handle back until the output shaft is in its highest position and stop the motor unit 12 Remove any burrs metal chips and clean the cutter and surface wearing PPE safely 13 To remove the annular cutter hold the cutter whilst releasing the two fixing screws and pull down the cutter After drilling the cutter can be ho...

Page 35: ...through hole using a drill cutter and tap 1 Drill the through hole as normal to the tapping diameter for the thread to be cut DO NOT switch off the magnet or move the drill 2 Fit the tap directly into the machine of via a tap holder and apply cutting compound or spray lubrication to both tap and workpiece 3 Set the tapping speed maximum torque is required for tapping so use the gear change to slow...

Page 36: ...in and around the air vents Wear approved eye protection and an approved dust mask Never use solvents or other harsh chemicals for cleaning the non metallic parts of the tool These chemicals may weaken the materials used in these parts Use a cloth dampened only with water and mild soap Never let any liquid get inside the tool never immerse any part of the tool into a liquid OPERATION OF THE MACHIN...

Page 37: ...utator over a period of time as this part comes in contact with the carbon brushes but any signs of abnormal damage and the part should be replaced ADJUSTMENT OF SLIDE An essential requirement of the machine is that the slide can move in a smooth and controlled manner free of lateral movement and vibration When supplied new the output shaft has already been adjusted for ideal movement After time a...

Page 38: ... of HMT Magnetic drilling machines must be done by HMT or HMT authorized dealer The spare parts list will be helpful if presented with the machine to the HMT dealer for service when requesting repair or other maintenance HMT machines are constantly being improved and modified to incorporate the latest technological advancements Accordingly some parts i e part numbers and or design may be changed w...

Page 39: ...ig sparks and motor has no force Armature damaged burned out Field coil damaged burned out Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Defective or loose magnet on top of armature Damage to Armature or field coil Damaged or defective carbon brushes Guiding takes a great deal of effort Slide Adjustment screws have been overtightened Dirt in height adjustment ge...

Page 40: ...020 V1 1 9 Exploded view spare part list 9 1 Exploded views VERSADRIVE V60T Drill unit parts diagram Description HMT Part Qty VERSADRIVE V60T Motor Unit 110V 859200 110 1 VERSADRIVE V60T Motor Unit 230V 859200 230 1 ...

Page 41: ... ring 1 9 Screw M4x12 4 43 Screw HC 3 9x60 1 10 Circlip 11 1 1 44 Stator complete 230V 1 11 Pressed washer 1 Stator complete 110V 1 12 O ring 22 x 2 5 1 45 Motor housing 1 13 Magnetic disc 1 49 Control wire 1 14 Bearing 6001 2RS 1 50 Printed circuit board 230V 1 15 Motor End Shield 1 Printed circuit board 110V 1 16 Gearbox Housing Black 1 51 Screw HC 2 9x13 2 17 Intermediate Gear 1 53 Interconnect...

Page 42: ...42 V60T July 2020 V1 1 VERSADRIVE V60T Magnetic stand parts diagram ...

Page 43: ...t Point Grub BK 859403 02 2 14 Machine Rack 859011 01 1 42 M4 x 16 Torx CSK Head A2 SS 859404 01 1 15 Switch Plate 859012 01 1 43 M4 Hex Nut A2 SS 859404 02 1 16 Cover Plate 859013 01 1 44 M4 Int Serrated Washer 859404 03 1 17 Plastic Conduit 859014 01 1 45 M5 Shoulder Bolt 6 4mm 859405 01 1 18 Laser Guard Bracket 859015 01 1 46 M6 Form A Nylon Washer 859406 01 2 19 Metal Guard 859016 01 1 47 M6 S...

Page 44: ...44 V60T July 2020 V1 1 9 3 Wiring diagrams VERSADRIVE V60T 230V wiring diagram below VERSADRIVE V60T 110V wiring diagram below ...

Page 45: ...thin ten 10 Business Days of the defect occurring or of becoming aware of the defect 1 HMT is permitted to make a full examination of the alleged defect 2 The defect did not materialize as a result of misuse neglect alteration mishandling or unauthorized manipulation by any person other than the Company s authorized personnel 3 The defect did not arise out of any information design or any other as...

Page 46: ...del VERSADRIVE V60T Ratings and principal characteristics 230V 110V 50 60Hz 1150W no 120 250 180 450 min 1 Insulation Class 1 Relevant Standards Low Voltage Directive 2014 35 EU EN 62841 1 2015 Machinery Directive 95 16 EC EN 12100 1 2010 EN 62841 1 2015 EMC Directive 2014 30 EU EN 61000 6 4 2007 A1 2011 EN 55014 1 2015 FCC CFR47 Part 15 Subpart B RoHS3 Directive 2015 863 EU Verification Issuing O...

Page 47: ...47 V60T July 2020 V1 1 ...

Page 48: ...48 V60T July 2020 V1 1 ...

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