Hioki RM2610 Instruction Manual Download Page 137

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Summary of Contents for RM2610

Page 1: ...2612A961 00 19 07H Be sure to read this manual before using the instrument p 6 When using the instrument for the first time Troubleshooting Part Names and Functions p 9 FAQ p 91 Preparing for Measurem...

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Page 3: ...SV Save Format 64 4 14 Setting Whether to Beep at Measurement Completion 65 4 15 Setting Administrator Mode 66 Contents Measurement Process 1 Introduction 2 About the Notations Used in This Manual 3 P...

Page 4: ...Conditions 74 7 Specifications 75 7 1 RM2611 Electrode Resistance Meter 75 7 2 RM2612 Resistance Calculation Software 78 7 3 Output File Formats 85 Contact check bit pattern 87 7 4 Contact Check Resu...

Page 5: ...er Completing the pre start inspection p 32 Check to ensure the RM2610 Electrode Resistance Measurement System and optional equipment are not experiencing any malfunctions or failures Configuring sett...

Page 6: ...t Instruction Manual RM9003A961 Information about the RM9003 Press Unit RM9004 Test Fixture Instruction Manual RM9004A961 Information about the RM9004 Test Fixture RM9005 Connection Cable Instruction...

Page 7: ...ailure to verify safety or improper handling of the product could lead to an electric shock burns or death Indicates an action that must not be performed Indicates an action that must be performed Sym...

Page 8: ...or scale length This is usually the name of the currently selected range rdg Reading or displayed value The value currently being measured and indicated on a measuring instrument dgt Resolution The sm...

Page 9: ...B license key RM9003 Press Unit 1 Measurement The RM9003 Press Unit is used to connect the RM9004 Test Fixture Instruction manual 2 Quick manual RM9004 Test Fixture 1 Measurement The RM9004 Test Fixtu...

Page 10: ...unless the user takes special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts Shipping precautions Use the original product pa...

Page 11: ...ombination with the RM9003 Press Unit Use of the fixture without the RM9003 Press Unit is considered outside the scope of the product warranty IMPORTANT Always use the test fixture case when storing o...

Page 12: ...8 Operating Precautions...

Page 13: ...ange Additionally you can isolate and calculate composite layer resistance and interface resistance simply by placing the probes in contact with the surface of an electrode sheet and making measuremen...

Page 14: ...TION Do not connect anything to the maintenance ports labeled 6 and 7 in the figure below Connecting a cable to the maintenance ports could cause instrument malfunction or damage 1 2 Keys Front Rear R...

Page 15: ...manufacture first two digits and the month of manufacture next two digits Do not remove this sticker as the number is important 10 Fuse holder Holds the fuse that protects the measurement circuit This...

Page 16: ...n connecting the RM9005 Connection Cable insert the cable into the connector firmly and tighten it in place with screws If the screws loosen the resulting poor contact could cause a measurement error...

Page 17: ...r in place so that it cannot be moved When transporting the product tighten the lock release lever clamp knob after placing the up down lever in the raised position p 107 9 Lock disable pin When this...

Page 18: ...rchase a spare RM9004 Test Fixture since the probe replacement process is time consuming Front and top of the RM9004 Test Fixture 2 1 Front Top No Name Description 1 Mounting screws 4 Hold the RM9004...

Page 19: ...is recommended to connect the cable to the terminal in order to facilitate stable measurement p 24 3 Probe guard Protects the probes to prevent damage 4 Serial number The 9 digit serial number indica...

Page 20: ...e key or cause a malfunction of the product IMPORTANT License authentication is performed when the RM2612 Resistance Calculation Software is launched and when measurement is started Do not remove the...

Page 21: ...B License Key and Screens RM2612 Resistance Calculation Software Settings screen The Settings screen is used to configure detailed settings such as the operating mode and measurement conditions 1 Over...

Page 22: ...18 USB License Key and Screens RM2612 Resistance Calculation Software...

Page 23: ...ting the Software p 110 Installation confirmation items and precautions What the RM2612 Resistance Calculation Software includes Dedicated Hioki USB driver RM2612 Resistance Calculation Software setup...

Page 24: ...Microsoft NET Framework 4 8 Download and install the Microsoft NET Framework from the Microsoft website see URL below download the runtime version If Microsoft NET Framework 4 8 has already been insta...

Page 25: ...example as administrator 2 Exit all applications running on the PC 3 Double click X driver HiokiUsbCdcDriver msi where X indicates the CD ROM drive on the RM2612 Resistance Calculation Software s ins...

Page 26: ...mple as administrator 2 Exit all applications running on the PC 3 Double click on setup_RM2612App_ v version number exe on the RM2612 Resistance Calculation Software s PC application CD 4 Choose a lan...

Page 27: ...top Installation is complete IMPORTANT The RM2612 Resistance Calculation Software will not launch without a USB license key p 30 Uninstalling the RM2612 Resistance Calculation Software Uninstall the R...

Page 28: ...xture case 2 1 Test fixture lock lever 3 Assembly 1 Place the RM9003 Press Unit s up down lever in the raised position 2 Orienting the connector side of the RM9004 Test Fixture so that it s facing the...

Page 29: ...e Meter s main power switch on the rear of the instrument is in the OFF position 2 Connect the male side connector of the RM9005 Connection Cable to the test fixture connector on the RM2611 Electrode...

Page 30: ...of the instrument is in the OFF position 2 Verify that the outlet provides the correct supply voltage and connect the power cord to the power inlet on the instrument 3 Insert the power cord s male pl...

Page 31: ...ble while the instrument is sending or receiving data Use the same ground for the RM2611 Electrode Resistance Meter and the PC If different ground circuits are used there will be a potential differenc...

Page 32: ...rear of the instrument is in the OFF position 2 Connect the Z2001 Temperature Sensor to the TEMP SENSOR terminal on the rear of the RM2611 Electrode Resistance Meter Connecting the Z2001 Temperature S...

Page 33: ...When the main power switch is turned on the instrument will enter the standby state with the same settings as when the main power switch was turned off the last time Entering and exiting the standby...

Page 34: ...alculation Software will not launch if the USB license key has not been inserted 1 Insert the USB license key into a USB port on the PC on which you wish to launch the RM2612 Resistance Calculation So...

Page 35: ...rode Resistance Meter p 29 If the RM2611 Electrode Resistance Meter has not been turned on nothing will be displayed in the Communications settings field Have you connected the RM2611 Electrode Resist...

Page 36: ...onnected Verify that all equipment has been properly connected Mounting the RM9004 Test Fixture on the RM9003 Press Unit p 24 Connecting the RM9005 Connection Cable p 25 Connecting the RM2611 Electrod...

Page 37: ...rd you The RM9004 Test Fixture will move downward under its own weight 5 Verify that the RM9004 Test Fixture is fully lowered 6 Choose Check on the RM2612 Resistance Calculation Software screen 7 Choo...

Page 38: ...lever is loose 4 Pull the up down lever toward you and down while pulling the lock release lever toward you The RM9004 Test Fixture will move downward under its own weight 5 Verify that the RM9004 Te...

Page 39: ...ave the results to a file Meas Perform potential measurement and save the results to a file One file will be created for each measurement Analysis Load a potential measurement file performs analysis a...

Page 40: ...workflow when measuring multiple electrode sheets IMPORTANT Each mode has its own File output setting Before clicking Start check the File output settings 1 2 7 6 3 9 8 Potential measurement 1 Choose...

Page 41: ...easurement will take more time than when the resistance range has been selected When measuring multiple electrode sheets with the same resistance value perform the first measurement using Auto range a...

Page 42: ...function can identify pins with incomplete contact and prevent measurement errors 1 2 3 4 5 1 Choose Settings 2 Choose Measurement 3 Choose one of the following settings for Contact check ON Enable t...

Page 43: ...uld enable the function although you can shorten measurement times by disabling it Change the setting as necessary Enable the contact check function Potential measurement Analysis Contact check Auto r...

Page 44: ...ded to the file if the name of an existing file is entered as the analysis results path For more information about the output format see 7 3 Output File Formats p 85 1 2 3 4 1 Choose Settings 2 Choose...

Page 45: ...Composite layer thick m field Valid setting range Initial value Format 0 0001 m to 1000 m 50 Decimal or exponential with 5 significant digits 2 Enter the collector layer thickness in the Collector lay...

Page 46: ...de Sheet Information 4 Enter a comment if desired in the Comment field up to 30 characters The comment entered here will be added to the output file Please note that commas and semicolons cannot be en...

Page 47: ...ons For more information about output file formats see 7 3 Output File Formats p 85 Potential data for analysis Save potential measurement results The data can then be used in Analysis operating mode...

Page 48: ...ribution data for analysis as a CSV file by choosing Save file on the File menu and choosing Analysis results or Potential data for analysis The data will be saved to the filename set with the Path an...

Page 49: ...1 2 1 Verify that the up down lever is in the raised position 2 Place an electrode sheet on the measurement stage The probes will make contact with the bold graduated marks on the graduated plate 4 5...

Page 50: ...e not to pinch your fingers or other body parts by unintentionally lowering the RM9004 Test Fixture 1 2 1 Verify that the up down lever is in the raised position 2 Move the lock disable pin toward the...

Page 51: ...ered an incorrect value for the composite layer thickness or if you wish to repeat analysis after increasing the limit iteration number or decreasing the reduction factor after analysis has generated...

Page 52: ...own in red if error data has been rejected Composite volume resistivity Indicates the calculated layer resistivity You can choose between volume resistivity and surface resistivity in the settings Int...

Page 53: ...rrors Variation If multiple potential measurements were performed indicates the amount of variation among potential results i e the coefficient of variability as a percentage Analysis results Iteratio...

Page 54: ...50 Checking Measurement Results...

Page 55: ...rement speed can be set to any of the following four values FAST MEDIUM SLOW1 and SLOW2 MEDIUM SLOW1 and SLOW2 have increased measurement precision compared to FAST making measurements less susceptibl...

Page 56: ...art once the time entered in the Delay time ms field has elapsed after the probes make contact with the measurement target If you encounter numerous contact errors try increasing the delay time OFF Re...

Page 57: ...encountered Rejected error data Data with current errors Current channel data with a consistency result of FAIL Potential data from probes with contact errors 1 2 3 4 5 1 Choose Settings 2 Choose Mea...

Page 58: ...increase uncertainty in measurement results Tolerance Potential measurement uses a large number of probes and involves multiple measurements The error rate is defined as the ratio of the number of me...

Page 59: ...y cm Use this setting when calculating material properties Surface resistivity cm 2 Output the composite layer resistivity as surface resistivity cm2 Use this setting when comparing the interface resi...

Page 60: ...r OK to accept the settings Clicking OK will cause you to return to the main screen What is the limit iteration number Set the Limit iteration number field to the maximum number of times to perform ca...

Page 61: ...ith 4 significant digits to the right of the decimal point 0 0000 4 Click Apply or OK to accept the settings Clicking OK will cause you to return to the main screen What is the reduction factor The re...

Page 62: ...low Previous result Skip step 4 below If Previous result is selected the initial resistance value will be used as the Auto calc value if the previous analysis result is FAIL Input Enter the Composite...

Page 63: ...rea MEDIUM Perform analysis using a model area that is about 2 5 times greater than the standard area NORMAL WIDE Perform analysis using a model area that is about 4 times greater than the standard ar...

Page 64: ...nts at 4 times the standard resolution NOMAL SUPER FINE Perform measurements at 9 times the standard resolution NOMAL 4 Click Apply or OK to accept the settings Clicking OK will cause you to return to...

Page 65: ...section describes how to choose the display language used by the RM2612 Resistance Calculation Software Japanese and English are available Language Japanese Use Japanese as the display language Englis...

Page 66: ...nternet connectivity and can download files the RM2612 Resistance Calculation Software s PC application can be updated For more information see 9 2 Updating the Software p 110 1 2 3 1 Choose Version 2...

Page 67: ...using a method other than the RM2610 Electrode Resistance Measurement System The output file uses a filename derived by adding vpot_ to the beginning of the filename specified as the analysis results...

Page 68: ...oth the decimal symbol and the data delimiter 1 2 3 4 1 Choose Settings 2 Choose File 3 Choose one of the following settings for CSV save settings Decimal symbol Period Use the period as the decimal s...

Page 69: ...beep when measurement completes 1 2 3 4 1 Choose Settings 2 Choose Measurement 3 Choose one of the following settings for Beep at finish ON Beep when measurement completes OFF Do not beep when measur...

Page 70: ...d Configure this setting only when you need to perform a special operation or verify system operation IMPORTANT Follow instructions from Hioki when inspecting the RM2611 Electrode Resistance Meter 1 2...

Page 71: ...e RM2611 Electrode Resistance Meter Selecting the Enable RM2611 check checkbox in administrator mode will add RM2611 to the Check on the main screen allowing issues with the instrument to be diagnosed...

Page 72: ...68 Setting Administrator Mode...

Page 73: ...e When determining the analysis conditions there is no need to perform multiple manual steps The software can store up to 100 sets of conditions 1 2 3 1 Choose Settings 2 Choose Measurement 3 Choose A...

Page 74: ...nalysis 5 Choose Multiple 6 Click Settings 7 7 Change the settings The following four settings can be changed Model area NORMAL MEDIUM WIDE Element size NORMAL FINE SUPER FINE Limit iteration number 1...

Page 75: ...Move the cursor to the row you wish to delete and click Del Row to delete the selected row You can also select and delete multiple rows by holding down the SHIFT key or CTRL key on the PC while select...

Page 76: ...OK to accept the settings Clicking OK will cause you to return to the main screen 10 Click Start to open a dialog box that will ask you to choose a file and start analysis Number of file being analyze...

Page 77: ...ent conditions in a user specified folder on the PC 1 2 3 1 Choose Settings 2 Choose File 3 Click Save Configuration to display the Save settings file dialog box 4 5 4 Provide a name for the file and...

Page 78: ...ent Conditions This section describes how to load previously saved measurement conditions 1 2 3 4 1 Choose Settings 2 Choose File 3 Choose Load Configuration to display the Load settings file dialog b...

Page 79: ...wer 40 VA not including PC power Interfaces USB port for connecting the instrument to a PC Test fixture connector TEMP SENSOR terminal for connecting the instrument to the Z2001 Temperature Sensor Dim...

Page 80: ...TP1 7 TP11 24 TP22 40 TP42 8 TP18 25 TP29 41 TP13 9 TP25 26 TP36 42 TP7 10 TP32 27 N C 43 TP20 11 TP39 28 N C 44 TP14 12 TP10 29 TP5 45 TP27 13 TP17 30 TP46 46 TP21 14 TP24 31 TP4 47 TP34 15 TP31 32...

Page 81: ...stance measurement accuracy MEDIUM SLOW1 SLOW2 rdg f s 1000 m 1200 000 m 0 5 1 0 0 3 0 7 10 12 00000 0 2 0 2 0 1 0 1 100 120 0000 0 2 0 2 0 1 0 1 1000 1200 000 0 2 0 2 0 1 0 1 10 k 12 00000 k 0 2 0 2...

Page 82: ...Composite layer volume resistivity and interface resistance Exponential notation 4 significant digits 0 000E 00 cm cm2 Temperature Decimal notation 00 0 C Measurement times representative values Cont...

Page 83: ...rred if the resulting value is less than the applicable threshold Contact error probe identification estimation function The instrument combines measurements of the resistance between probes using two...

Page 84: ...s Initial value Volume resistivity of aluminum Display of candidate values for collector volume resistivity aluminum 2 7000E 6 cm and copper 1 7000E 6 cm Analysis reliability display function Display...

Page 85: ...sition precision reference values Effect on resistance calculation results of probe position precision for a typical electrode sheet where misalignment of probe coordinates is given by x and y and whe...

Page 86: ...ce V 2 10 v v v 0 0 0 01 0 1 1 0 00 0 50 1 00 1 50 2 00 2 50 3 00 NORMAL FINE SUPER FINE Minimum element size Element size where NORMAL 1 3 50 Minimum element size is set internally by Hioki The poten...

Page 87: ...L 1 2 20 0 00 0 20 0 40 0 60 10 15 20 Calculation results with positive electrode representative values Change caused by model area Potential 120 m from the probe applying the current Potential differ...

Page 88: ...otential 120 m from the probe applying the current Potential difference 0 0 2 2 00 2 50 3 00 Element size equivalent to SUPER FINE Element size where NORMAL 1 3 50 0 00 0 50 0 4 0 6 1 1 00 1 50 0 8 El...

Page 89: ...t iteration number iterations Reduction factor Reduction factor Initial composite resistivity ohm cm Composite layer volume resistivity initial value setting cm Initial Interface resistance ohm cm 2 I...

Page 90: ...esults 32 bit hexadecimal value p 87 Contact check I Contact check results 32 bit hexadecimal value p 87 Potential consistency Potential distribution consistency Variation V Potential variability Erro...

Page 91: ...heck V 25 bits of information output as a 32 bit hexadecimal value 31 24 23 16 15 8 7 0 0 0 0 0 0 0 0 Rsv Rsv Rsv Rsv Rsv Rsv Rsv TP36 TP29 TP22 TP15 TP8 TP37 TP30 TP23 TP16 TP9 TP38 TP31 TP24 TP17 TP...

Page 92: ...tact resistance resulting from a simple measurement of each probe are output to the file If the analysis results file has the same name this data is appended to that file IMPORTANT Output resistance v...

Page 93: ...e Inspection start date 2 Time Inspection start time 3 Threshold RM9004 contact resistance judgment threshold 4 Result RM9004 contact resistance inspection results 5 TP Probe contact resistance values...

Page 94: ...M9004_OPEN csv No Header Description 1 Date Inspection start date 2 Time Inspection start time 3 Threshold RM9004 OPEN judgment threshold 4 Result RM9004 OPEN inspection result 5 TP Probe insulation r...

Page 95: ...composite layer that is not too thin guideline composite layer thickness of 20 m or greater Have a composite layer that is not too thick guideline composite layer thickness of 100 m or less Have an in...

Page 96: ...tput as the interface resistance Q It is possible to measure a sheet that has soaked up electrolyte Additionally is it possible to measure an electrode sheet from a disassembled battery A If the elect...

Page 97: ...f the composite layer Such measurement is possible as long as the composite layer has a certain level of firmness regardless of whether it has been pressed If the composite layer is too soft the probe...

Page 98: ...itude of correction performed in the iterative calculation The initial value of 1 0 results in maximum correction Reducing this value it must be greater than 0 has the effect of reducing the magnitude...

Page 99: ...2 and r modeling 2 A constant current is applied to the surface of the electrode sheet and the potential distribution occurring on the surface is measured at multiple points to acquire the observed po...

Page 100: ...resentative Update resistance value Don t agree 3 Calculation of potential using a simulation Virtual electrode sheet Surface potential distribution representative as calculated by simulation R1 R2 R3...

Page 101: ...e finite volume method FVM The RM2612 Resistance Calculation Software calculates potential distribution using the FVM in order to calculate the interface resistance and composite layer volume resistiv...

Page 102: ...ke contact you will have to turn the electrode sheet over and measure it again The bottom surface has very little effect on the top surface Since the resistivity of the composite layer and interface i...

Page 103: ...CF and R RCF vary with the shape size and measurement position of the material For example for a columnar object with length L and cross sectional area S electrical resistance is proportional to the l...

Page 104: ...ach would be to assume the existence of an extremely thin non conductive coating In such circumstances surface resistivity is the most appropriate indicator of resistance to the flow of electricity Co...

Page 105: ...at surface can be ignored the resistance value obtained by adding together the interface resistance between the collector and the undercoat the resistance of the undercoat itself and the interface res...

Page 106: ...teration number can be thought of as varying with the manner in which the initial value was calculated and the reduction factor setting Please use the iteration number as a rough indicator of calculat...

Page 107: ...Measurement position Measurement position Figure Illustration of consistency left PASS consistency right FAIL consistency Error rate The error rate expresses the number of measurements with a incomple...

Page 108: ...s p 47 If you entered an incorrect value please correct the composite layer thickness and then perform re analysis Hioki evaluated the effect of entering an incorrect thickness when measuring a standa...

Page 109: ...the probes and the measurement target and a contact error is concluded to have occurred if a certain threshold is exceeded The RM2612 Resistance Calculation Software allows you to turn the contact ch...

Page 110: ...106 Under what circumstances do contact errors occur...

Page 111: ...d by the warranty Attach a description of the issue when sending out your product for repair RM9003 Press Unit IMPORTANT Raise the up down lever and then tighten the lock release lever clamp knob to e...

Page 112: ...name Recommended replacement cycle Remarks and conditions RM2611 Electrode Resistance Meter Electrolytic capacitors About 10 years The circuit board on which these parts are mounted must be replaced L...

Page 113: ...d an error during a SHORT inspection of the RM9004 Test Fixture Probes are not making contact with the gold plated conductive surface on the probe check board Raise the up down lever and adjust the po...

Page 114: ...e Settings 2 Choose System 3 Click Update to Latest Version 5 4 If there is a new version available the ELECTRODE RESISTANCE MEASUREMENT SYSTEM dialog box will be displayed 5 To update the application...

Page 115: ...ll settings other than those listed below to the factory defaults Follow the instructions in 6 1 Saving Measurement Conditions p 73 as necessary before initializing the software Settings that are not...

Page 116: ...omment Blank File output Analysis results OFF Potential for analysis OFF Analysis results path User desktop Potential for analysis path User desktop System Communications settings Device if connected...

Page 117: ...del area NORMAL Element size NORMAL Limit iteration number 30 Reduction factor 1 0000 Model area NORMAL Element size NORMAL Limit iteration number 30 Reduction factor 1 0000 File Contact check results...

Page 118: ...g it back on ERR 093 Memory read write error Memory read write test error The instrument is malfunctioning Please have it repaired ERR 095 Adjustment data error Adjustment data error The instrument is...

Page 119: ...ication was unable to output a file Please check the following Does the application have write access to the output path folder Is there enough space available on the disk Has the output file been ope...

Page 120: ...ork 4 8 Please use Windows Update to install this version and then re launch the RM2612 application setup program Please download and install Microsoft NET Framework 4 8 p 20 Wrong file format The pot...

Page 121: ...r becomes dirty slightly moisten a soft cloth with water or a neutral detergent and wipe it clean RM9003 Press Unit If the RM9003 Press Unit becomes dirty wipe it gently with a soft cloth Do not wipe...

Page 122: ...r or reseller for more information You will need A compressed air gun or blower of the type used to clean camera lenses 1 4 Test fixture lock lever 1 Verify that the test fixture lock lever is in the...

Page 123: ...battery to back up its clock When disposing of the RM2611 Electrode Resistance Meter remove this battery and follow all applicable regulations in your region Removing the lithium battery DANGER To pre...

Page 124: ...nd one screw from the rear As seen from above Front Rear Connector 3 Remove the cover 4 Remove the four screws and lift up the MUX unit frame Do not disconnect the connector that connects the MUX unit...

Page 125: ...rning the type of screws used When installing rack mounting hardware onto the sides of the instrument ensure that the screws do not protrude into the RM2611 Electrode Resistance Meter more than 3 5 mm...

Page 126: ...122 Rack Mounting Rack mounting hardware reference diagram and installation method Spacers use 2 Rack mounting hardware EIA Rack mounting hardware JIS...

Page 127: ...n the sides at the front Spacers M4 10 mm Rack mounting hardware JIS EIA 2 Insert spacers on both sides of the RM2611 Electrode Resistance Meter and then install the rack mounting hardware with M4 10...

Page 128: ...124 Dimensional Drawings 10 2 Dimensional Drawings RM2611 Electrode Resistance Meter Unit mm...

Page 129: ...125 Dimensional Drawings RM9003 Press Unit Unit mm 373 361 28 230 2 325 2 1 8 0 RM9004 Test Fixture Unit mm 59 2 89 2 3 0 2 4 3 4 0 5 0 5 125 0 5 130 2 0 5 0 5 95 0 5 100 2 10 Appendix...

Page 130: ...126 Dimensional Drawings RM9005 Connection Cable Unit mm...

Page 131: ...Resistance Meter 31 RM9005 Connection Cable 25 USB cable 27 Z2001 Temperature Sensor 28 Contact check Bit pattern 87 Configuring 38 Results 88 Saving results 40 Contact error 105 Counter function 47...

Page 132: ...format 89 RM9005 Connection Cable Connecting 25 Rows Adding 71 Deleting 71 S Saving Contact check 40 Current measurement results 44 Measured values 43 Measurement conditions 73 Settings screen 17 Spe...

Page 133: ...109 U Undercoating Collector 101 Uninstalling RM2612 Resistance Calculation Software 23 USB driver 21 Updating RM2612 Resistance Calculation Software 110 Up down lever 46 USB cable Connecting 27 USB...

Page 134: ...130 Index...

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