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Do not switch the power tool on again while the wheel is in the cut. Let the wheel reach full speed

and carefully re-insert it into the cut.

The wheel can bind, walk up or kick back if the power tool is

restarted with the wheel in the cut.

Support panels or large workpieces to minimize the risk of wheel bind and kickback.

Large

workpieces tend to sag under their own weight. Supports must be placed under the workpiece on both

sides of the cutting wheel, both close to the line of cut and near the edge of the workpiece.

Use extra caution when "plunge cutting" into existing walls or other blind areas.

Kickback can

occur if the wheel slices into gas or water pipes, electric wiring or other objects as it plunge-cuts.

Safety instructions for wire brushing:

Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overload

the wires by applying excessive pressure.

The wire bristles can easily penetrate light clothing and/or

the skin.

If the use of a guard is recommended for wire brushing, do not allow any interference of the wire

wheel or brush with the guard.

Wire wheel or brush may expand in diameter due to work load and

centrifugal forces.

2.1.3 Additional safety instructions

Personal safety

Only use the product if it is in perfect working order.

Never tamper with or modify the tool in any way.

Avoid touching rotating parts – risk of injury!

Wear protective gloves also when changing the accessory tool. Touching the accessory tool presents a

risk of injury (cuts or burns).

Before starting work, check the hazard class of the dust that will be produced when working. Use

an industrial vacuum cleaner with an officially approved protection class in compliance with the locally

applicable dust protection regulations. Dust from materials such as lead-based paint, certain types of

wood and concrete/masonry/stone containing quartz, minerals or metal may be harmful to health.

Make sure that the workplace is well ventilated and, where necessary, wear a respirator appropriate for

the type of dust generated. Contact with or inhalation of the dust may cause allergic reactions and/or

respiratory or other diseases among operators or bystanders. Certain kinds of dust are classified as

carcinogenic such as oak and beech dust, especially in conjunction with additives for wood conditioning

(chromate, wood preservative). Material containing asbestos may be handled only by specialists.

Take breaks between working and do physical exercises to improve the blood circulation in your fingers.

Exposure to vibration during long periods of work can lead to disorders of the blood vessels and nervous

system in the fingers, hands and wrists.

Electrical safety

Before beginning work, check the working area for concealed electric cables or gas and water pipes.

External metal parts of the power tool may give you an electric shock if you damage an electric cable

accidentally.

Using and handling power tools with care

Do not use cutting discs for grinding.

Tighten the accessory tool and flange securely. If the accessory tool and flange are not tightened

securely, the accessory tool may work loose from the spindle due to the braking effect of the motor after

switching off.

Comply with the manufacturer's instructions for handling and storing grinding discs.

2.1.4 Careful handling and use of batteries

Observe the special guidelines applicable to the transport, storage and use of lithium-ion batteries.

Do not expose batteries to high temperatures, direct sunlight or fire.

Do not take apart, squash or incinerate batteries and do not subject them to temperatures over 80 °C.

Do not attempt to charge or continue to use damaged batteries.

If the battery is too hot to touch, it may be defective. In this case, place the power tool in a non-flammable

location, well away from flammable materials, where it can be kept under observation and left to cool

down. Contact

Hilti

Service after the battery has cooled down.

Printed: 26.01.2017 | Doc-Nr: PUB / 5292879 / 000 / 00

Printed: 26.01.2017 | Doc-Nr: PUB / 5292879 / 000 / 01

Summary of Contents for AG 500-A22

Page 1: ...AG 500 A22 English en Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 2: ...Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 3: ...dangerous situation that could lead to minor personal injury or material damage 1 2 2 Symbols in the documentation The following symbols are used in this document Read the operating instructions before use Instructions for use and other useful information 1 2 3 Symbols in the illustrations The following symbols are used in illustrations These numbers refer to the corresponding illustrations found ...

Page 4: ...rt watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating the power tool may result in serious personal injury Adopt the correct posture when working Maintain proper footing and balance at all times This will allow you to control the power too...

Page 5: ...ly intended and recommended for this power tool by the tool manufacturer The fact that an accessory can be attached to your power tool does not necessarily mean that it can be used in safety The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can disintegrate and fly apart The outside diameter and t...

Page 6: ...your power tool and the specific guard designed for the selected wheel Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe Offset grinding discs must be fitted in such a way that their grinding face does not project past the plane of the guard edge An incorrectly fitted grinding disc projecting past the plant of the guard edge cannot be adequately shielded ...

Page 7: ...th Make sure that the workplace is well ventilated and where necessary wear a respirator appropriate for the type of dust generated Contact with or inhalation of the dust may cause allergic reactions and or respiratory or other diseases among operators or bystanders Certain kinds of dust are classified as carcinogenic such as oak and beech dust especially in conjunction with additives for wood con...

Page 8: ...6 Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 9: ...7 Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 10: ...8 3 Description 3 1 Overview of the product Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 11: ...ies with this product Use only Hilti battery chargers of the C4 36 series for charging these batteries 3 3 Items supplied Angle grinder side handle standard guard front cover clamping flange clamping nut wrench operating instructions You can find other system products approved for your product at your local Hilti Center or online at www hilti com 3 4 Temperature dependent motor protection The temp...

Page 12: ...ttery charge status display The charge status of the Li ion battery is displayed after one of the two battery release buttons is pressed Status Meaning 4 LEDs light Charge status 75 to 100 3 LEDs light Charge status 50 to 75 2 LEDs light Charge status 25 to 50 1 LED lights up Charge status 10 to 25 1 LED blinks Charge status 10 Note Indication of the charge status is not possible while the power t...

Page 13: ...inding disc Rough grinding DG CW SPX SP P Mineral Wire brushes Wire brushes 3CS 4CS 3SS 4SS Metal Suitability of discs for the equipment used Item Equipment AC D AG D AF D AN D DG CW SPX SP P DC TP DC D SPX SP P 3CS 3SS 4CS 4SS AG D type 27 A Guard X X X X X X X B Front cover in combination with A X X C DG EX 125 5 dust hood for grinding X D DC EX 125 5 C dust hood for cutting only in conjunction ...

Page 14: ...y contacts may cause a short circuit Before inserting the battery check to ensure that the battery terminals and the contacts in the angle grinder are free from foreign objects CAUTION Risk of injury If the battery is not fitted correctly it may drop out and fall Check that the battery is securely seated in the tool so that it cannot drop out and fall thereby presenting a hazard to other persons F...

Page 15: ... Fitting the guard Note The guard is equipped with locating lugs that ensure only guards of a type suitable for use with the power tool can be fitted The locating lugs of the guard fit into the guard mount on the power tool 1 Fit the guard onto the drive spindle collar so that the two triangular marks on the guard and on the power tool are in alignment 2 Press the guard onto the drive spindle coll...

Page 16: ... front cover Note The front cover when used is clipped onto the guard 1 Position the front cover with the closed side on the standard guard and push it on until it engages 2 To remove it release the catch for the front cover and then lift the front cover away from the standard guard 6 6 Positioning the DC EX 125 5 C dust hood for cutting Position the compact guard so that the on off switch remains...

Page 17: ...aced when their cutting or grinding performance drops significantly This generally is the case when the segments reach a height of less than 1 16 Other discs must be replaced when their cutting performance drops significantly or other parts of the angle grinder not the disc come into contact with the material you are working on Abrasive discs must be replaced when their expiry date has been reache...

Page 18: ...or additional tools keyless system 1 Remove the battery page 13 2 Clean the clamping flange and the quick release clamping nut 3 Fit the clamping flange onto the drive spindle 4 Fit the accessory tool 5 Screw on the Kwik lock nut until it is seated against the accessory tool The name Kwik lock should be visible when the nut is screwed on 6 Press the spindle lockbutton and hold it in this position ...

Page 19: ...ease the spindle lockbutton and remove the accessory tool 7 Operation 7 1 Grinding CAUTION Risk of injury The accessory tool may suddenly stick or stall Use the power tool with the side handle or optional hoop grip fitted and always hold the power tool securely with both hands 7 2 Cutting When cutting apply moderate feed pressure and do not tilt the power tool or the cutting disc when working hold...

Page 20: ...g silicone as these may attack the plastic parts Care of the lithium ion batteries Keep the battery free from oil and grease Use only a slightly damp cloth to clean the casing Do not use cleaning agents containing silicone as these may attack the plastic parts Avoid ingress of moisture Maintenance Check all visible parts and controls for signs of damage at regular intervals and make sure that they...

Page 21: ...contact Hilti Service Trouble or fault Possible cause Action to be taken The battery runs down more quickly than usual Very low ambient temperature Allow the battery to warm up slowly to room temperature The battery doesn t engage with an audible click The retaining lugs on the battery are dirty Clean the retaining lugs and refit the battery 1 LED blinks The power tool does not run Low battery Cha...

Page 22: ...ries right away Keep them out of reach of children Do not disassemble or incinerate the batteries Batteries that have reached the end of their life must be disposed of in accordance with national regulations or returned to Hilti Most of the materials from which Hilti tools and appliances are manufactured can be recycled The materials must be correctly separated before they can be recycled In many ...

Page 23: ...Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 24: ...Hilti registered trademark of Hilti Corp Schaan 20160609 Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

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