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Remove the battery from the power tool before making any adjustments, changing accessories or

storing the tool.

This precaution reduces the risk of the power tool starting accidentally.

Store power tools out of reach of children when not in use. Do not allow persons who are not

familiar with the tool or these instructions to operate it

. Power tools are dangerous in the hands of

untrained users.

Maintain power tools properly. Check that moving parts are in correct working order and do not

jam, and check whether any parts are broken or so damaged that correct operation of the power

tool cannot be guaranteed. If any parts are damaged, have these parts repaired before using the

tool.

Many accidents are caused by poorly maintained power tools.

Keep cutting tools sharp and clean.

Properly maintained tools with sharp cutting edges are less likely

to jam and are easier to control.

Using and handling the cordless power tool

Use only the specified batteries in the power tools.

Use of any other batteries may present a risk of

injury and fire.

Recharge the batteries only with the chargers specified by the manufacturer.

A charger that is

suitable for a certain type of battery may present a risk of fire when used with other types of battery.

When the battery is not in use, keep it away from other metal objects such as paper clips, coins,

keys, nails, screws, or other small metal objects that could cause bridging between the terminals.

A short circuit between the battery terminals may cause burns or a fire.

Liquid may leak from the battery if used incorrectly. Avoid contact with this liquid.

Liquid leaking

from the battery may cause skin irritation or burns. If contact accidentally occurs, rinse with water. Seek

medical attention if the liquid comes into contact with the eyes.

2.1.2 Common safety instructions for grinding, polishing and working with wire brushes

This power tool is intended for use as a grinder, wire brush, or cut-off tool. Observe all safety

warnings, instructions, illustrations and specifications provided with this tool.

Failure to follow all

instructions listed below can result in electric shock, fire and/or serious injury.

This power tool is not suitable for use as a sander or polisher.

Use of the power tool for purposes for

which it is not intended may be hazardous and cause injury.

Do not use accessories not specifically intended and recommended for this power tool by the tool

manufacturer.

The fact that an accessory can be attached to your power tool does not necessarily

mean that it can be used in safety.

The rated speed of the accessory must be at least equal to the maximum speed marked on the

power tool.

Accessories running faster than their rated speed can disintegrate and fly apart.

The outside diameter and the thickness of the accessory tool must be within the ranges stated for

your power tool.

Incorrectly sized accessory tools cannot be adequately guarded or controlled.

Accessory tools with threaded insert must match the thread of the drive spindle. Flange-mounted

accessory tools must have a hole diameter matching the mandrel diameter of the flange.

Accessory

tools not correctly fixed to the power tool rotate unevenly, vibrate excessively and can cause control of

the tool to be lost.

Do not use damaged accessory tools

. Always check accessory tools before use. Check abrasive

wheels for chipping and cracks. Check grinding discs for cracks and heavy wear and tear, and check

wire brushes for loose or broken wires.

If power tool or accessory is dropped, inspect for damage or install an undamaged accessory.

After inspecting and installing an accessory tool, position yourself and bystanders away from the plane

of the rotating tool and run the power tool at maximum no-load speed for one minute. If an accessory

tool has been damaged it will normally break during this test period.

Wear personal protective equipment.

Wear a face shield, eye protection or safety goggles, as

appropriate to the application.

As appropriate, wear a dust mask, ear defenders, protective gloves or a workshop apron to keep

off abrasive particles and particles of workpiece material.

Make sure your eyes are protected against

the flying debris created by various machining operations. The dust mask or respirator must be capable

of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause

hearing loss.

Keep bystanders a safe distance away from work area. Anyone entering the work area must wear

personal protective equipment.

Fragments of workpiece or of a broken accessory may fly away and

cause injury beyond the immediate area of operation.

Hold the power tool by the insulated gripping surfaces only, when carrying out work in which the

accessory tool can come into contact with concealed wiring.

If the accessory tool comes into contact

Printed: 26.01.2017 | Doc-Nr: PUB / 5292879 / 000 / 00

Printed: 26.01.2017 | Doc-Nr: PUB / 5292879 / 000 / 01

Summary of Contents for AG 500-A22

Page 1: ...AG 500 A22 English en Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 2: ...Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 3: ...dangerous situation that could lead to minor personal injury or material damage 1 2 2 Symbols in the documentation The following symbols are used in this document Read the operating instructions before use Instructions for use and other useful information 1 2 3 Symbols in the illustrations The following symbols are used in illustrations These numbers refer to the corresponding illustrations found ...

Page 4: ...rt watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating the power tool may result in serious personal injury Adopt the correct posture when working Maintain proper footing and balance at all times This will allow you to control the power too...

Page 5: ...ly intended and recommended for this power tool by the tool manufacturer The fact that an accessory can be attached to your power tool does not necessarily mean that it can be used in safety The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can disintegrate and fly apart The outside diameter and t...

Page 6: ...your power tool and the specific guard designed for the selected wheel Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe Offset grinding discs must be fitted in such a way that their grinding face does not project past the plane of the guard edge An incorrectly fitted grinding disc projecting past the plant of the guard edge cannot be adequately shielded ...

Page 7: ...th Make sure that the workplace is well ventilated and where necessary wear a respirator appropriate for the type of dust generated Contact with or inhalation of the dust may cause allergic reactions and or respiratory or other diseases among operators or bystanders Certain kinds of dust are classified as carcinogenic such as oak and beech dust especially in conjunction with additives for wood con...

Page 8: ...6 Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 9: ...7 Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 10: ...8 3 Description 3 1 Overview of the product Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 11: ...ies with this product Use only Hilti battery chargers of the C4 36 series for charging these batteries 3 3 Items supplied Angle grinder side handle standard guard front cover clamping flange clamping nut wrench operating instructions You can find other system products approved for your product at your local Hilti Center or online at www hilti com 3 4 Temperature dependent motor protection The temp...

Page 12: ...ttery charge status display The charge status of the Li ion battery is displayed after one of the two battery release buttons is pressed Status Meaning 4 LEDs light Charge status 75 to 100 3 LEDs light Charge status 50 to 75 2 LEDs light Charge status 25 to 50 1 LED lights up Charge status 10 to 25 1 LED blinks Charge status 10 Note Indication of the charge status is not possible while the power t...

Page 13: ...inding disc Rough grinding DG CW SPX SP P Mineral Wire brushes Wire brushes 3CS 4CS 3SS 4SS Metal Suitability of discs for the equipment used Item Equipment AC D AG D AF D AN D DG CW SPX SP P DC TP DC D SPX SP P 3CS 3SS 4CS 4SS AG D type 27 A Guard X X X X X X X B Front cover in combination with A X X C DG EX 125 5 dust hood for grinding X D DC EX 125 5 C dust hood for cutting only in conjunction ...

Page 14: ...y contacts may cause a short circuit Before inserting the battery check to ensure that the battery terminals and the contacts in the angle grinder are free from foreign objects CAUTION Risk of injury If the battery is not fitted correctly it may drop out and fall Check that the battery is securely seated in the tool so that it cannot drop out and fall thereby presenting a hazard to other persons F...

Page 15: ... Fitting the guard Note The guard is equipped with locating lugs that ensure only guards of a type suitable for use with the power tool can be fitted The locating lugs of the guard fit into the guard mount on the power tool 1 Fit the guard onto the drive spindle collar so that the two triangular marks on the guard and on the power tool are in alignment 2 Press the guard onto the drive spindle coll...

Page 16: ... front cover Note The front cover when used is clipped onto the guard 1 Position the front cover with the closed side on the standard guard and push it on until it engages 2 To remove it release the catch for the front cover and then lift the front cover away from the standard guard 6 6 Positioning the DC EX 125 5 C dust hood for cutting Position the compact guard so that the on off switch remains...

Page 17: ...aced when their cutting or grinding performance drops significantly This generally is the case when the segments reach a height of less than 1 16 Other discs must be replaced when their cutting performance drops significantly or other parts of the angle grinder not the disc come into contact with the material you are working on Abrasive discs must be replaced when their expiry date has been reache...

Page 18: ...or additional tools keyless system 1 Remove the battery page 13 2 Clean the clamping flange and the quick release clamping nut 3 Fit the clamping flange onto the drive spindle 4 Fit the accessory tool 5 Screw on the Kwik lock nut until it is seated against the accessory tool The name Kwik lock should be visible when the nut is screwed on 6 Press the spindle lockbutton and hold it in this position ...

Page 19: ...ease the spindle lockbutton and remove the accessory tool 7 Operation 7 1 Grinding CAUTION Risk of injury The accessory tool may suddenly stick or stall Use the power tool with the side handle or optional hoop grip fitted and always hold the power tool securely with both hands 7 2 Cutting When cutting apply moderate feed pressure and do not tilt the power tool or the cutting disc when working hold...

Page 20: ...g silicone as these may attack the plastic parts Care of the lithium ion batteries Keep the battery free from oil and grease Use only a slightly damp cloth to clean the casing Do not use cleaning agents containing silicone as these may attack the plastic parts Avoid ingress of moisture Maintenance Check all visible parts and controls for signs of damage at regular intervals and make sure that they...

Page 21: ...contact Hilti Service Trouble or fault Possible cause Action to be taken The battery runs down more quickly than usual Very low ambient temperature Allow the battery to warm up slowly to room temperature The battery doesn t engage with an audible click The retaining lugs on the battery are dirty Clean the retaining lugs and refit the battery 1 LED blinks The power tool does not run Low battery Cha...

Page 22: ...ries right away Keep them out of reach of children Do not disassemble or incinerate the batteries Batteries that have reached the end of their life must be disposed of in accordance with national regulations or returned to Hilti Most of the materials from which Hilti tools and appliances are manufactured can be recycled The materials must be correctly separated before they can be recycled In many ...

Page 23: ...Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 24: ...Hilti registered trademark of Hilti Corp Schaan 20160609 Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

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