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with a live wire, metal parts of the power tool can also become live, causing the operator to receive an

electric shock.

Never lay the power tool down before the accessory tool has come to a complete stop.

If the

rotating accessory tool were allowed to touch the surface on which you are going to place the power

tool, you could lose control of the power tool.

Never start the power tool while carrying it around.

Your clothing could be snagged by the rotating

accessory tool, pulling the accessory tool into your body.

Clean the ventilation slots of the power tool at regular intervals.

The motor’s fan draws dust into the

housing and a build-up of metallic dust can cause electrical hazards.

Do not operate the power tool near flammable materials.

Sparks could ignite these materials.

Kickback

WARNING! Snagging or jamming brings the rotating accessory tool to an abrupt stop.

If this

happens the power tool whips round in the direction opposite to the accessory tool's direction of rotation,

the grinding disc can catch and break out or cause a kickback.

By adopting suitable precautionary measures the operator can control the kickback and reaction forces:

Maintain a firm grip on the power tool and position your body and arms to absorb kickback forces.

Always use the auxiliary handle, if provided, for maximum control over kickback forces or torque

reaction during start-up.

Always keep your hand well clear of the rotating accessory tool.

Kickback could cause the accessory

tool to pass across your hand.

Keep your body clear of where the power tool will move if kickback occurs.

Kickback will propel the

power tool in the direction opposite to the wheel’s direction of rotation at the point of snagging.

Exercise special care when working at corners, sharp edges, etc. Avoid allowing the accessory

tool to bounce off or jam in the workpiece.

The rotating accessory tool evinces a tendency to jam at

corners and sharp edges, or if it bounces off the workpiece. This causes loss of control or kickback.

Do not attach a saw chain, woodcarving blade or toothed saw blade.

Such blades create frequent

kickback and loss of control.

Safety instructions for grinding and abrasive cutting:

Use only abrasive wheel types approved for your power tool and the specific guard designed for

the selected wheel.

Wheels for which the power tool was not designed cannot be adequately guarded

and are unsafe.

Offset grinding discs must be fitted in such a way that their grinding face does not project past

the plane of the guard edge.

An incorrectly fitted grinding disc projecting past the plant of the guard

edge cannot be adequately shielded.

The guard must be securely attached to the power tool and positioned for maximum safety, so

that the smallest possible segment of the abrasive disc is exposed toward the operator.

The guard

helps protect the operator from flying fragments, accidental contact with the abrasive disc, and flying

sparks that could ignite clothing.

Use abrasive discs for the recommended applications only.

Never try to use the flat of an abrasive cut-off wheel for grinding.

Abrasive cut-off wheels are

intended for peripheral grinding. Side forces applied to these wheels can cause them to shatter.

Always use an undamaged clamping flange of the correct size and shape for your selected grinding

disc.

The correct flange supports the grinding disc, reducing the risk of disc breakage. Flanges for

cut-off wheels can differ from those for other grinding discs.

Do not use worn-down, originally larger-diameter grinding discs from larger power tools.

Grinding

discs intended for a larger power tool are not suitable for the higher speed of a smaller tool and can

break.

Safety instructions for abrasive cutting:

Do not "bind" the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive

depth of cut.

Overstressing the wheel increases the loading and susceptibility to twisting or binding of

the wheel in the cut and the possibility of kickback or wheel breakage.

Keep clear of the areas in front of and behind the rotating cut-off wheel.

When the wheel, at the

point of operation, is moving away from your body, the possible kickback may propel the spinning wheel

and the power tool directly at you.

If the wheel binds or when you interrupt a cut for any reason, switch off the power tool and hold

the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the

rotating cut off-wheel from the cut, because kickback can occur.

Investigate and take corrective

action to eliminate the cause of wheel binding.

Printed: 26.01.2017 | Doc-Nr: PUB / 5292879 / 000 / 00

Printed: 26.01.2017 | Doc-Nr: PUB / 5292879 / 000 / 01

Summary of Contents for AG 500-A22

Page 1: ...AG 500 A22 English en Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 2: ...Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 3: ...dangerous situation that could lead to minor personal injury or material damage 1 2 2 Symbols in the documentation The following symbols are used in this document Read the operating instructions before use Instructions for use and other useful information 1 2 3 Symbols in the illustrations The following symbols are used in illustrations These numbers refer to the corresponding illustrations found ...

Page 4: ...rt watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating the power tool may result in serious personal injury Adopt the correct posture when working Maintain proper footing and balance at all times This will allow you to control the power too...

Page 5: ...ly intended and recommended for this power tool by the tool manufacturer The fact that an accessory can be attached to your power tool does not necessarily mean that it can be used in safety The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can disintegrate and fly apart The outside diameter and t...

Page 6: ...your power tool and the specific guard designed for the selected wheel Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe Offset grinding discs must be fitted in such a way that their grinding face does not project past the plane of the guard edge An incorrectly fitted grinding disc projecting past the plant of the guard edge cannot be adequately shielded ...

Page 7: ...th Make sure that the workplace is well ventilated and where necessary wear a respirator appropriate for the type of dust generated Contact with or inhalation of the dust may cause allergic reactions and or respiratory or other diseases among operators or bystanders Certain kinds of dust are classified as carcinogenic such as oak and beech dust especially in conjunction with additives for wood con...

Page 8: ...6 Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 9: ...7 Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 10: ...8 3 Description 3 1 Overview of the product Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 11: ...ies with this product Use only Hilti battery chargers of the C4 36 series for charging these batteries 3 3 Items supplied Angle grinder side handle standard guard front cover clamping flange clamping nut wrench operating instructions You can find other system products approved for your product at your local Hilti Center or online at www hilti com 3 4 Temperature dependent motor protection The temp...

Page 12: ...ttery charge status display The charge status of the Li ion battery is displayed after one of the two battery release buttons is pressed Status Meaning 4 LEDs light Charge status 75 to 100 3 LEDs light Charge status 50 to 75 2 LEDs light Charge status 25 to 50 1 LED lights up Charge status 10 to 25 1 LED blinks Charge status 10 Note Indication of the charge status is not possible while the power t...

Page 13: ...inding disc Rough grinding DG CW SPX SP P Mineral Wire brushes Wire brushes 3CS 4CS 3SS 4SS Metal Suitability of discs for the equipment used Item Equipment AC D AG D AF D AN D DG CW SPX SP P DC TP DC D SPX SP P 3CS 3SS 4CS 4SS AG D type 27 A Guard X X X X X X X B Front cover in combination with A X X C DG EX 125 5 dust hood for grinding X D DC EX 125 5 C dust hood for cutting only in conjunction ...

Page 14: ...y contacts may cause a short circuit Before inserting the battery check to ensure that the battery terminals and the contacts in the angle grinder are free from foreign objects CAUTION Risk of injury If the battery is not fitted correctly it may drop out and fall Check that the battery is securely seated in the tool so that it cannot drop out and fall thereby presenting a hazard to other persons F...

Page 15: ... Fitting the guard Note The guard is equipped with locating lugs that ensure only guards of a type suitable for use with the power tool can be fitted The locating lugs of the guard fit into the guard mount on the power tool 1 Fit the guard onto the drive spindle collar so that the two triangular marks on the guard and on the power tool are in alignment 2 Press the guard onto the drive spindle coll...

Page 16: ... front cover Note The front cover when used is clipped onto the guard 1 Position the front cover with the closed side on the standard guard and push it on until it engages 2 To remove it release the catch for the front cover and then lift the front cover away from the standard guard 6 6 Positioning the DC EX 125 5 C dust hood for cutting Position the compact guard so that the on off switch remains...

Page 17: ...aced when their cutting or grinding performance drops significantly This generally is the case when the segments reach a height of less than 1 16 Other discs must be replaced when their cutting performance drops significantly or other parts of the angle grinder not the disc come into contact with the material you are working on Abrasive discs must be replaced when their expiry date has been reache...

Page 18: ...or additional tools keyless system 1 Remove the battery page 13 2 Clean the clamping flange and the quick release clamping nut 3 Fit the clamping flange onto the drive spindle 4 Fit the accessory tool 5 Screw on the Kwik lock nut until it is seated against the accessory tool The name Kwik lock should be visible when the nut is screwed on 6 Press the spindle lockbutton and hold it in this position ...

Page 19: ...ease the spindle lockbutton and remove the accessory tool 7 Operation 7 1 Grinding CAUTION Risk of injury The accessory tool may suddenly stick or stall Use the power tool with the side handle or optional hoop grip fitted and always hold the power tool securely with both hands 7 2 Cutting When cutting apply moderate feed pressure and do not tilt the power tool or the cutting disc when working hold...

Page 20: ...g silicone as these may attack the plastic parts Care of the lithium ion batteries Keep the battery free from oil and grease Use only a slightly damp cloth to clean the casing Do not use cleaning agents containing silicone as these may attack the plastic parts Avoid ingress of moisture Maintenance Check all visible parts and controls for signs of damage at regular intervals and make sure that they...

Page 21: ...contact Hilti Service Trouble or fault Possible cause Action to be taken The battery runs down more quickly than usual Very low ambient temperature Allow the battery to warm up slowly to room temperature The battery doesn t engage with an audible click The retaining lugs on the battery are dirty Clean the retaining lugs and refit the battery 1 LED blinks The power tool does not run Low battery Cha...

Page 22: ...ries right away Keep them out of reach of children Do not disassemble or incinerate the batteries Batteries that have reached the end of their life must be disposed of in accordance with national regulations or returned to Hilti Most of the materials from which Hilti tools and appliances are manufactured can be recycled The materials must be correctly separated before they can be recycled In many ...

Page 23: ...Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 24: ...Hilti registered trademark of Hilti Corp Schaan 20160609 Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

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