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2

1.4 Product information

Hilti

products are designed for professional use and may be operated, serviced and maintained only by

trained, authorized personnel. This personnel must be informed of any particular hazards that may be

encountered. The product and its ancillary equipment may present hazards when used incorrectly by

untrained personnel or when used not as directed.

The type designation and serial number are printed on the type identification plate.

Write down the serial number in the table below. You will be required to state the product details when

contacting Hilti Service or your local Hilti organization to inquire about the product.

Product information

Angle grinder

AG 500-A22

Generation

02

Serial no.

2 Safety

2.1 Safety instructions
2.1.1 General safety precautions for power tools

WARNING! Read all safety precautions and other instructions.

Failure to observe the safety

precautions and other instructions may result in electric shock, fire and/or serious injury.

Keep all safety precautions and instructions for future reference.

Working area safety

Keep your working area clean and well lit.

Cluttered or dark working areas can cause accidents.

Do not operate the power tool in explosive atmospheres, such as in the presence of flammable

liquids, gases or dust.

Power tools create sparks which may ignite the dust or fumes.

Keep bystanders, children and visitors away while operating the power tool.

Distractions may cause

you to lose control of the tool.

Electrical safety

Do not expose the power tool to rain or wet conditions.

Water entering a power tool will increase the

risk of electric shock.

Do not allow your body to come into contact with grounded surfaces such as pipes, radiators,

ovens and refrigerators.

There is an increased risk of electric shock if your body is grounded.

Personal safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do

not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A

moment of inattention while operating the power tool may result in serious personal injury.

Adopt the correct posture when working. Maintain proper footing and balance at all times.

This

will allow you to control the power tool better, even in unexpected situations.

Wear your personal protective equipment and always wear protective glasses.

Depending on the

type of power tool you are using and its purpose, wearing safety equipment such as a dust mask,

slip-resistant safety shoes, a hard hat or hearing protection will reduce the risk of injury.

Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away

from moving parts.

Loose clothes, jewelry or long hair may be caught in moving parts.

Avoid starting the tool accidentally. Make sure that the power tool is switched off before connecting

it to the battery and before picking it up or carrying it.

Carrying power tools with your finger on the

switch or plugging in power tools that are already switched on may cause accidents.

Remove accessory tools or wrenches before switching the power tool on.

An accessory tool or a

wrench left attached to a rotating part of the power tool may cause personal injury.

If devices are provided for connecting dust extraction and collection equipment, make sure these

are connected and used correctly.

The use of a dust extraction system can reduce dust-related

hazards.

Using and handling the power tool

Do not overload the tool. Use the correct power tool for your application.

The correct power tool

will do the job better and more safely within the performance range for which it is designed.

Do not use a power tool if it has a faulty on/off switch.

Any power tool that cannot be controlled with

the switch is dangerous and must be repaired.

Printed: 26.01.2017 | Doc-Nr: PUB / 5292879 / 000 / 00

Printed: 26.01.2017 | Doc-Nr: PUB / 5292879 / 000 / 01

Summary of Contents for AG 500-A22

Page 1: ...AG 500 A22 English en Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 2: ...Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 3: ...dangerous situation that could lead to minor personal injury or material damage 1 2 2 Symbols in the documentation The following symbols are used in this document Read the operating instructions before use Instructions for use and other useful information 1 2 3 Symbols in the illustrations The following symbols are used in illustrations These numbers refer to the corresponding illustrations found ...

Page 4: ...rt watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating the power tool may result in serious personal injury Adopt the correct posture when working Maintain proper footing and balance at all times This will allow you to control the power too...

Page 5: ...ly intended and recommended for this power tool by the tool manufacturer The fact that an accessory can be attached to your power tool does not necessarily mean that it can be used in safety The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can disintegrate and fly apart The outside diameter and t...

Page 6: ...your power tool and the specific guard designed for the selected wheel Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe Offset grinding discs must be fitted in such a way that their grinding face does not project past the plane of the guard edge An incorrectly fitted grinding disc projecting past the plant of the guard edge cannot be adequately shielded ...

Page 7: ...th Make sure that the workplace is well ventilated and where necessary wear a respirator appropriate for the type of dust generated Contact with or inhalation of the dust may cause allergic reactions and or respiratory or other diseases among operators or bystanders Certain kinds of dust are classified as carcinogenic such as oak and beech dust especially in conjunction with additives for wood con...

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Page 9: ...7 Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 10: ...8 3 Description 3 1 Overview of the product Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 11: ...ies with this product Use only Hilti battery chargers of the C4 36 series for charging these batteries 3 3 Items supplied Angle grinder side handle standard guard front cover clamping flange clamping nut wrench operating instructions You can find other system products approved for your product at your local Hilti Center or online at www hilti com 3 4 Temperature dependent motor protection The temp...

Page 12: ...ttery charge status display The charge status of the Li ion battery is displayed after one of the two battery release buttons is pressed Status Meaning 4 LEDs light Charge status 75 to 100 3 LEDs light Charge status 50 to 75 2 LEDs light Charge status 25 to 50 1 LED lights up Charge status 10 to 25 1 LED blinks Charge status 10 Note Indication of the charge status is not possible while the power t...

Page 13: ...inding disc Rough grinding DG CW SPX SP P Mineral Wire brushes Wire brushes 3CS 4CS 3SS 4SS Metal Suitability of discs for the equipment used Item Equipment AC D AG D AF D AN D DG CW SPX SP P DC TP DC D SPX SP P 3CS 3SS 4CS 4SS AG D type 27 A Guard X X X X X X X B Front cover in combination with A X X C DG EX 125 5 dust hood for grinding X D DC EX 125 5 C dust hood for cutting only in conjunction ...

Page 14: ...y contacts may cause a short circuit Before inserting the battery check to ensure that the battery terminals and the contacts in the angle grinder are free from foreign objects CAUTION Risk of injury If the battery is not fitted correctly it may drop out and fall Check that the battery is securely seated in the tool so that it cannot drop out and fall thereby presenting a hazard to other persons F...

Page 15: ... Fitting the guard Note The guard is equipped with locating lugs that ensure only guards of a type suitable for use with the power tool can be fitted The locating lugs of the guard fit into the guard mount on the power tool 1 Fit the guard onto the drive spindle collar so that the two triangular marks on the guard and on the power tool are in alignment 2 Press the guard onto the drive spindle coll...

Page 16: ... front cover Note The front cover when used is clipped onto the guard 1 Position the front cover with the closed side on the standard guard and push it on until it engages 2 To remove it release the catch for the front cover and then lift the front cover away from the standard guard 6 6 Positioning the DC EX 125 5 C dust hood for cutting Position the compact guard so that the on off switch remains...

Page 17: ...aced when their cutting or grinding performance drops significantly This generally is the case when the segments reach a height of less than 1 16 Other discs must be replaced when their cutting performance drops significantly or other parts of the angle grinder not the disc come into contact with the material you are working on Abrasive discs must be replaced when their expiry date has been reache...

Page 18: ...or additional tools keyless system 1 Remove the battery page 13 2 Clean the clamping flange and the quick release clamping nut 3 Fit the clamping flange onto the drive spindle 4 Fit the accessory tool 5 Screw on the Kwik lock nut until it is seated against the accessory tool The name Kwik lock should be visible when the nut is screwed on 6 Press the spindle lockbutton and hold it in this position ...

Page 19: ...ease the spindle lockbutton and remove the accessory tool 7 Operation 7 1 Grinding CAUTION Risk of injury The accessory tool may suddenly stick or stall Use the power tool with the side handle or optional hoop grip fitted and always hold the power tool securely with both hands 7 2 Cutting When cutting apply moderate feed pressure and do not tilt the power tool or the cutting disc when working hold...

Page 20: ...g silicone as these may attack the plastic parts Care of the lithium ion batteries Keep the battery free from oil and grease Use only a slightly damp cloth to clean the casing Do not use cleaning agents containing silicone as these may attack the plastic parts Avoid ingress of moisture Maintenance Check all visible parts and controls for signs of damage at regular intervals and make sure that they...

Page 21: ...contact Hilti Service Trouble or fault Possible cause Action to be taken The battery runs down more quickly than usual Very low ambient temperature Allow the battery to warm up slowly to room temperature The battery doesn t engage with an audible click The retaining lugs on the battery are dirty Clean the retaining lugs and refit the battery 1 LED blinks The power tool does not run Low battery Cha...

Page 22: ...ries right away Keep them out of reach of children Do not disassemble or incinerate the batteries Batteries that have reached the end of their life must be disposed of in accordance with national regulations or returned to Hilti Most of the materials from which Hilti tools and appliances are manufactured can be recycled The materials must be correctly separated before they can be recycled In many ...

Page 23: ...Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

Page 24: ...Hilti registered trademark of Hilti Corp Schaan 20160609 Printed 26 01 2017 Doc Nr PUB 5292879 000 00 Printed 26 01 2017 Doc Nr PUB 5292879 000 01 ...

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