Hettich BlueMax Mini Modular Plus Page 12 Operating Manual Download

Page: 12 / 88

NOTE

All of the

safety guards in place must be checked at

least once before the start of each shift to make

sure that they are in place and undamaged

(visual

inspection).

11. Personal protective equipment

The owner must provide the following personal protective

equipment:
• Safety shoes
• Ear protection
• Safety goggles
• Dust protection mask
• Safety gloves (as necessary)

General safety rules

Summary of Contents for BlueMax Mini Modular Plus

Page 1: ...Operating manual BlueMax Mini Modular Plus...

Page 2: ...or the first time 27 5 Machine versions supplied 28 6 Interchangeable drilling units 29 Interchangeable drilling unit 3 spindles Selekta 29 Interchangeable drilling unit System 32 hole line 29 Interch...

Page 3: ...3 Eccentric tensioner 64 4 Guide frame 64 5 Foot extension 65 6 Suction extractor 65 7 Cable drag chain 66 8 Console 66 9 Lifting cylinder 67 10 Drilling depth stop 68 11 Adjustable stop 68 12 Clampi...

Page 4: ...perating instructions are intended to make it easier for you to become familiarised with the machine and use its capabilities in the proper manner The operating instructions contain important informat...

Page 5: ...is not part of any earlier agreement assurance or legal relationship or intended to amend such All obligations on the part of Hettich FurnTech GmbH Co KG arise from the pertinent supply contract that...

Page 6: ...protocols 1 EC Declaration of Conformity 6 2 Important note 7 3 Verification of instruction 7 1 EC Declaration of Conformity EC declaration and protocols 2006 A1 2009 BlueMax_Mini_Modular_Plus_n6sabi...

Page 7: ...ges etc are made to the machines listed above The company making the modification must amend the EC declaration and extend or make out new documentation to reflect the latest modification Art 8 paragr...

Page 8: ...tially dangerous situation that may lead to death or serious injuries if the safety measures are not followed CAUTION This danger note draws attention to a potentially dangerous situation that may lea...

Page 9: ...they have received instruction and training and are familiar with all safety advice before they use the machine for the first time The safety guards must never be removed or taken out of operation If...

Page 10: ...rk operations can be viewed at all times the machine can always be stopped immediately and safety is never at risk General safety rules WARNING Never reach into the machine when it is operating remove...

Page 11: ...t only be operated if all protective guards and safety related equipment e g protective claddings or enclosures are in working order and undamaged On putting the system into operation the operator mus...

Page 12: ...f each shift to make sure that they are in place and undamaged visual inspection 11 Personal protective equipment The owner must provide the following personal protective equipment Safety shoes Ear pr...

Page 13: ...13 13...

Page 14: ...kpieces and the furniture fittings intended for them This machine must only be used for working on flat panels made of wood based materials such as chipboard blockboard panels MDF solid wood or simila...

Page 15: ...Hersteller Anschrift Typenbezeichnung Maschine Baujahr Technische Daten z B Nenn F r technische Informationen und bei der Ersatzteilbestellu angeben Nachdruck auch auszugsweise ist nicht gestattet 1...

Page 16: ...d carrying capacity Only assign experienced skilled personnel the task of attaching the machine assemblies components Always ensure level standing for machine assemblies lift vertically never drag at...

Page 17: ...ated current 2 65 A Mains power fuse protection 6 A Pneumatic system Air pressure min 6 bar max 7 bar Noise Max noise level 80 dB A Temperature 35 C Working dimensions vertical drilling unit Max workp...

Page 18: ...mation Item Designation Explanation 1 Motor switch Power supply ON OFF 2 Pushbutton For activating work process 3 Change over switch Drilling vertically horizontally 4 Pushbutton For automatically unc...

Page 19: ...E The pushbutton is not operational when using the foot switch Item Designation Explanation 1 Foot switch optional For activating work process Item Designation Explanation 1 Pressure regulator For set...

Page 20: ...dimen sions Inch display Switch over to inch mode fraction notation 1 64 1 32 1 16 deci mal 0 001 Parameter level Activate parameter level Press for approx 3 seconds Select parameter Press button once...

Page 21: ...o symbol 0 P03 A Decimal point 0 4 2 P04 A Standby 0 Sleep mode deactivated not recommen ded Auto power ON when sensor moving or button press button F 01 P05 ABC Button lock A SET 0 not active 1 activ...

Page 22: ...ect staff from mechanical hazards Warnings pictograms are also provided on the machine Fig 9 Transparent cover WARNING The guards must not be modified tampered with or taken out of operation The machi...

Page 23: ...nt accidents 8 Connections required Main power connection Connection to the electrical power supply is made by connecting a 16 A plug 2 to a prepared socket 1 with appropriate fuse protection Care mus...

Page 24: ...e for any shipping damage i e for externally visible damage fractures dents kinks cracks etc Any suspected shipping damage must immediately be reported in writing to the shipping company making the de...

Page 25: ...er by a qualified electrician You will find the applicable connection specifications on the rating plate on the machine Requirements on the electrical power supply Connection must only be made to an e...

Page 26: ...ne 29 Interchangeable drilling unit System 32 hole line 90 29 7 Other accessories 29 8 Assemblies 30 Press in frame for the interchangeable drilling unit 6 spindles 30 Centre stop 31 Continuation stop...

Page 27: ...ion the controls are readily accessible 3 Malfunctions on start up On start up immediately switch OFF the power supply to the machine if unusual operating noises can be heard the machine runs irregula...

Page 28: ...izontal drilling unit 9 206 112 1 ea with horizontal drilling unit 3 spindles 9 206 114 1 ea 52 5 5 32 32 32 R R R R L R Drilling pattern BlueMax Mini Modular Plus without accessories Compact automati...

Page 29: ...31 505 1 ea Interchangeable drilling unit System 32 hole line 90 Interchangeable drilling unit offset 90 for drilling holes for runners in System 32 Please order drill bits separately Article type Ord...

Page 30: ...be used in conjunction with this 6 spindle interchangeable drilling unit Fig 17 Press in frame Press in frame assembled and installed Start up trial run 1 2 Screws for fastening dies for inserting hi...

Page 31: ...ides guidance in relation to the distance from the edge Please carry out trial drilling Installing continuation stops if not premounted Premount continuation stop Screw continuation stop 1 into receiv...

Page 32: ...arry out test drilling 8 With a sliding calliper measure the distance between both drill holes 9 The distance from outside edge to outside edge of both drill holes must be 69 mm If the distance is not...

Page 33: ...To maintain the position and be able to reuse it later on the sliding block can be set against the stop with screw 2 Locking lever for frequently used distances Using the locking lever to the left ha...

Page 34: ...side of console 1 Detach black pushbutton hose at Y distribution block through openings in the suction holder 1 Connect black foot switch hose to Y distribution block 2 Detach blue hose 3 at the vert...

Page 35: ...ack pushbutton hose at Y distribution block through openings in the suction holder 1 Connect black foot switch hose to Y distribution block 2 Detach hose 3 and connect hose 4 of the foot switch NOTE A...

Page 36: ...machine must be set up for the relevant product Make sure the machine is running smoothly and and not erratically The operator must always be informed about current work procedure 10 Concluding start...

Page 37: ...37...

Page 38: ...rease Before switching the automatic drilling and insertion machine on satisfy yourself that any installation set up and servicing work has been completed in full no persons are present in the danger...

Page 39: ...ck motor turning direction The drive spindles must turn clockwise If the motor or spindles turns anticlockwise you must reverse the phases in the plug Danger from electric shock Working on live compon...

Page 40: ...t Both controls must remain pressed until a complete work operation has been completed If you release the pushbutton or foot switch beforehand the machine will abort the work operation and the drillin...

Page 41: ...cond hole 7 in panel and press foot switch pushbutton NOTE Keep moving the panel towards the middle of machine when the continuation stop dips into drill hole Perform the second work step Depending on...

Page 42: ...ittings are pressed in in the same way Press pushbutton 5 Hold down clamps are raised and you can remove panel This concludes the work operation 2 Preparing for work WARNING Hand injuries Before reset...

Page 43: ...ge and all screws must be tight NOTE Pay attention to colour marking Drill bits marked red must be used for spindles turning anticlockwise Interchangeable drilling unit 6 spindles interchangeable dril...

Page 44: ...ng Hand injuries Before resetting the machine disconnect mains plug and detach compressed air supply First undo star shaped grips 1 until tool slips down The safety catch 2 holds the interchangeable d...

Page 45: ...The 6 spindle interchangeable drilling unit is used for drilling holes and for inserting a hinge connector The drilling unit s drive system must be switched off for inserting the hinge connector Using...

Page 46: ...ling with horizontal drilling unit Inserting position for press in frame The press in frame can be repositioned if necessary Adjust press in frame for exact positioning using adjustment screw 5 The ad...

Page 47: ...ever anticlockwise until it starts to clamp the workpiece Initiate drilling stroke via hand button or foot switch Settings on the back of the machine Shortly before the drill bits penetrate the workpi...

Page 48: ...clamp and centre stop Hold down clamp Depending on panel thickness hold down clamps must be vertically adjusted Workpiece and hold down clamp foot 3 must be spaced apart by no more than 6 mm if neces...

Page 49: ...stop pin represents the machine s zero point This can be used for resetting the digital display to zero Distance 13 mm interchangeable drilling unit 9 spindles for drilling hole lines Distance 22 mm i...

Page 50: ...and servicing work have been completed in full no persons are present in the danger zone let alone working on it all safety guards are fitted in the prescribed way the compressed air supply is ready f...

Page 51: ...s first Item Designation Explanation 2 Pushbutton For activating work process 3 Change over switch Drilling vertically horizontally 4 Change over switch For automatically unclamping the hold down clam...

Page 52: ...unit The machine cannot be operated via foot switch and pushbutton at the same time Turn on the power supply for the drive motor at main switch 1 The same functions are given for foot switch 2 and pus...

Page 53: ...he three rear drill spindles and two clockwise 10 mm diameter drill bits chucked in the auxiliary drilling spindles The front drilling spindles must be closed off with a cap so as to prevent the threa...

Page 54: ...easing 2 The Hettich hinge for fast installation on the cup side can now be fitted by hand Pressing in 1 Clip hinge with premounted sockets into the insertion die for hinges and press hinge arm in bet...

Page 55: ...tion Observe the accident prevention regulations In the event of a mechanical malfunction make sure that the assembly jig is depressurized Prevent the machine from switching back on again and attach a...

Page 56: ...ment improperly may result in serious damage and or damage to property WARNING Electrical equipment must only be repaired by qualified personnel Before attempting any work reliably disconnect the devi...

Page 57: ...or groundwater polluting liquids e g oil cleaning agents or solvents as well as other chemical substances Never clean hands with aggressive highly flammable and health harming solvents or cleaning ag...

Page 58: ...ed on the compressed air systems 6 Instructions on inspections Inspections are measures for establishing and assessing the actual condition of a machine and its components NOTE Inspections are carried...

Page 59: ...roperly After which work operation did the malfunction start to occur Does the malfunction occur regularly or only occasionally In the case of occasional malfunctions try to find out whether the malfu...

Page 60: ...self with the structural stability of the machine system and with any weak points it may have and draw up an appropriate dismantling plan Provide appropriate receptacles and transportation containers...

Page 61: ...rnal disposal department which will then pass them on to specialist companies 3 Dismantling General information Act with particular caution when dismantling the machine DANGER Warning There is an elev...

Page 62: ...lamp front 71 18 Continuation stop 72 19 Travel limiter 72 20 Drum stop 72 21 Horizontal drilling unit 73 22 Interchangeable drilling unit 90 9 spindles 74 23 Interchangeable drilling unit 9 spindles...

Page 63: ...63 63 1 Base frame Fig 69 Base frame 2 Work surface Fig 70 Work surface...

Page 64: ...64 64 3 Eccentric tensioner 4 Guide frame Replacement parts lists...

Page 65: ...65 65 5 Foot extension 6 Suction extractor...

Page 66: ...66 66 7 Cable drag chain 8 Console Fig 71 Motor with lifting cylinder and tool shelf Replacement parts lists...

Page 67: ...67 67 9 Lifting cylinder...

Page 68: ...68 68 10 Drill depth stop 11 Adjustable stop Replacement parts lists...

Page 69: ...69 69 12 Clamping element...

Page 70: ...70 70 13 Motor with support 14 Centre stop Replacement parts lists...

Page 71: ...71 71 15 Press in frame 16 Hold down clamp rear 17 Hold down clamp front...

Page 72: ...72 72 18 Continuation stop Replacement parts lists 19 Stroke limiter 20 Drum stop...

Page 73: ...73 73 21 Horizontal drilling unit entire drilling unit total drilling depth adjustment not shown drill holder for quick change chuck 3x include on shipping...

Page 74: ...74 74 22 Interchangeable drilling unit 90 9 spindles Replacement parts lists for quick change for quick change for quick change...

Page 75: ...Interchangeable drilling unit 6 spindles 25 Interchangeable drilling unit 3 spindles Selekta 22 9 for quick change for quick change for quick change for quick change for quick change for quick change...

Page 76: ...76 76 26 Pneumatics diagram Replacement parts lists only for horizontal drilling unit only for horizontal drilling unit alternatively alternatively...

Page 77: ...se Mains power fuse protection to be provided by customer 1 and 2 grey 3 and 4 brown 5 and 6 black PE green yellow UL CSA 1 and 2 red 3 and 4 brown 5 and 6 black PE or with green yellow Horizontal dri...

Page 78: ...chuck 2033 Flap 2034 Adjusting sleeve 2036 O ring 2037 Knurled nut shallow 2038 Knurled nut shallow 2042 Compression spring 2044 Stop 68 long 2046 Stop 50 long 2048 Sticker hinge 2049 Sticker hole li...

Page 79: ...rod 3087 U block 3088 Handle 3089 Setting ring 3090 Hold down clamp spacer 3091 Hold down clamp retaining block 3092 Hold down clamp extension foot 3093 Fence 3094 Working surface 3095 Reinforcement...

Page 80: ...unit 2021 Drilling unit cover 6 spindle unit 2022 Clamp pin 2023 Drill bit guard 6 spindle unit 2024 Seal 6 spindle unit 2025 Wire spring 6 9R 2026 Dummy spindle 2027 Bowex Junior coupler size 19 2028...

Page 81: ...81...

Page 82: ...machine off disconnect the compressed air supply and implement measures to prevent the machine from being switched back on again without authorisation 2 Converting from pushbutton to foot switch The c...

Page 83: ...ntal drilling selector switch Connect blue foot switch hose 4 at the vertical horizontal drilling selector switch NOTE Always carry out a function test after completing this work WARNING The compresse...

Page 84: ...pting any servicing and maintenance work or installing the optional accessories switch the machine off disconnect the compressed air supply and implement measures to prevent the machine from being swi...

Page 85: ...console close control console close cable ties 9 Fit laser and connect cable 10 Connect laser and aim at workpiece edge and scale 4 Installing continuation stop Installing continuation stops if not pr...

Page 86: ...oth drill holes The distance from outer edge to outer edge of both drill holes 9 must be 69 mm If the distance is not correct the X direction can be adjusted via the small hexagon socket screw 0 1 tur...

Page 87: ...87...

Page 88: ...Hettich FurnTech GmbH Co KG Gerhard L king Strasse 1032602 Vlotho Germany Phone 49 5733 798 0 Fax 49 5733 798202 www hettich com Order no 922 551 400 1607 006_BA_BMMModular Plus_10 16_HFT en...

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