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Henny Penny EVOLUTION ELITE EEE-181, Technical Manual

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Henny Penny EVOLUTION ELITE EEE-181 Technical Manual Download Page 101

Model EEE-182

7-17

92348

ASSY-LH DOOR

92348

ASSY-LH DOOR

92616

ASSY-LH DOOR

92617

ASSY-LH DOOR

92348

ASSY-LH DOOR

92931

ASSY-LH DOOR

92617

ASSY-LH DOOR

92617

ASSY-RH DOOR

92617

ASSY-RH DOOR

92617

ASSY-RH DOOR

EEE-184 Door Break Down

EEE-183 Door Break Down

EEE-182 Door Break Down

EEE-181 Door Break Down

July 2016

Summary of Contents for EVOLUTION ELITE EEE-181

Page 1: ...ER WARRANTY ONLINE AT WWW HENNYPENNY COM TECHNICAL M A N U A L REGISTER WARRANTY ONLINE AT WWW HENNYPENNY COM EVOLUTION ELITETM Electric MODEL EEE 181 EEE 182 EEE 183 EEE 184 REDUCED OIL CAPACITY OPEN...

Page 2: ......

Page 3: ...rogram Mode 4 1 4 1 Modifying Product Settings 4 1 Section 5 LEVEL 2 PROGRAMMING 5 1 5 1 Special Program Mode 5 1 5 2 Do Not Disturb 5 10 5 3 Clock Set 5 11 5 4 Data Logging Heat Control Tech Stat Fil...

Page 4: ...20 6 15 Express Filter PC Board 6 20 6 16 Transformers 6 21 6 17 Filter Motor Relay 6 22 6 18 Drain Pan Switch 6 23 6 19 Filter Beacon 6 24 6 20 Oil Level Probes 6 25 6 21 Drain Rod Switch 6 27 Wiring...

Page 5: ...eir usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTI...

Page 6: ...Troubleshooting table 3 Review all possible causes Then one at a time work through the list of corrections until the problem is solved 4 Refer to the maintenance procedures in the Maintenance Section...

Page 7: ...at but lights are on All power cords not plugged in Unit has 2 power cords make sure both are plugged in Control error code E 10 Open high limit circuit Let unit cool down 15 20 minutes reset the high...

Page 8: ...logged Tighten all filter line connections Change filter paper or pad Bubbles in oil during entire filtering process Filter pan not completely engaged Filter pan clogged Damaged O ring on filter line...

Page 9: ...Filter pan not completely engaged Filter pan missing Filter pan interlock not engaged Adjust filter pan Find pan and replace Adjust filter pan to engage interlock CHANGE FILTER PAD prompt appears Filt...

Page 10: ...d E 6A Temperature probe open Turn switch to OFF position then turn switch back to ON if display shows E 6A the temperature probe should be checked E 6B Temperature probe shorted Turn switch to OFF po...

Page 11: ...or 12 volt have the I O board or the PC board replaced if speaker supply failure tones are quiet probably I O board failure have the I O board replaced E 48 Input system Turn switch to OFF then back...

Page 12: ......

Page 13: ...s for the oil temperature to recover to 300 F 149 C from 250 F 121 C If no buttons are pressed within 5 seconds in any of stats modes the controls revert back to normal operation Cook Cycles Remaining...

Page 14: ......

Page 15: ...rt at 1 800 417 8405 or 1 937 456 8405 1 E LOG error code log Press and buttons at the same time and INFO MODE shows in the display followed by 1 E LOG Press and to exit Information Mode at any time P...

Page 16: ...ION MODE DETAILS Continued FUNCTION DISPLAY EX Product Last product cooked PRODUCT FRY L1 Time of day the last Cook Cycle was started STARTED FEB 4 2 25P Actual Elapsed cook Time Real seconds ACTUAL T...

Page 17: ...mes oil added L R ADD OIL TUE 4 Number of times oil discarded L R DISPOSE TUE 0 Oil temperature recovery time L R RECOVERY TUE 1 45 Total number of cook cycles that day L R TOT CK TUE 38 Number of cyc...

Page 18: ...s to view previous batch of oil Ex OIL 1 13 DAYS To obtain the most accurate oil information use the 3 DISPOSE step in the Filter Menu press and hold to drain the oil from the vat 3 1 INFORMATION MODE...

Page 19: ...r Product 2 COOK 2 9 Cook Cycles for Product 3 COOK 3 5 Cook Cycles for Product 4 COOK 4 0 Cook Cycles for Product 5 COOK 5 0 Cook Cycles for Product 6 COOK 6 6 Cook Cycles for Product 7 COOK 7 0 Cook...

Page 20: ...l is presently detected but is detected as a half wave partially failed input The H D E signals above are wired in series The first signal miss ing out of this sequence l generally causes all signals...

Page 21: ...changes to a B Press it again and the flashing letter changes to a C Once the desired letter shows in the display press button to continue to the next letter and repeat the procedure Press and hold th...

Page 22: ...the right display Press the product buttons or the and buttons to set an alarm Ex If a Cook Cycle was set at 3 minutes and an alarm was to go off after 30 seconds into the Cook Cycle 2 30 would be set...

Page 23: ...ay and setting cannot be programmed This is the average cooking temperature for each product The timer speeds up at temperatures above this setting and slows down at temperatures below this setting Pr...

Page 24: ...Model EEE 182 4 4...

Page 25: ...der Time XX HRS SP 11 Clean Out Time XX MIN SP 12 Clean Out Temperature XXX o F or o C SP 13 Cooking User IO After Cook Cycle display shows revious menu item or SP 14 Number of Baskets 2 BASKETS or 4...

Page 26: ...o go back to previous menu items Press button when finished with the current Level 2 step Language SP 2 Press button and SP 2 and LANGUAGE flash on the left display Press the or buttons to select the...

Page 27: ...en not in use This savies on oil and utilities Press button and SP 7 and IDLE MODE ENABLED flash in the left display Press the or buttons to choose YES or NO With YES in the display press button and S...

Page 28: ...nd buttons to change this value The lower the value the sooner the control recommends to filter Ex If set to 75 the control suggest filtering after 3 4 of the programmed cook cycles is met whereas at...

Page 29: ...ABLED shows in the left display Press the and buttons to choose YES or NO If set to YES when the controls suggest filtering FILTER LOCKOUT YOU MUST FILTER NOW shows in the display and it refuses furth...

Page 30: ...left display Press the or or use product buttons to change the temperature from 0 to 195o F 90o C Cooking User IO SP 13 Press button and SP 13 COOKING USER IO flashes in the display Press the or butto...

Page 31: ...n by pressing button twice during normal operation One volume setting shows in the left display NONE to 10 10 being the loudest and the second volume shows in the right display To select the volume pr...

Page 32: ...buttons to choose YES DISP or NO DISP Set to YES DISP if the oil is pumped from the vats to an outside oil reservoir when disarding the oil Otherwise set SP 23 to NO DISP Serial Number Log SP 24 Press...

Page 33: ...ress and REPEAT NEW CODE P DONE I QUIT shows in display Press same code buttons If satisfied with code press CODE CHANGED shows in display If not satisfied with code press and CANCEL shows in display...

Page 34: ...followed by SP PROG and ENTER CODE show in the display 2 Press button once more and DO NOT DISTURB and ENTER CODE flash in the left display 3 Enter code 1 2 3 first 3 product buttons 4 DO NOT DISTURB...

Page 35: ...he left display and AM or PM flashes in the right display Use the or buttons to choose AM or PM 7 Press button and CS 3 TIME FORMAT flashes in the left display and 12 HR or 24 HR shows in the right di...

Page 36: ...ight Temp Probe Calibration Offset T 13 Right Level 1 Probe Calibration Offset T 14 Right Level 2 Probe Calibration Offset T 15 CPU Control Temp Calibration Offset Highest T 16 View A D Channel T 17 D...

Page 37: ...onds the controls revert back to the cook mode and repeat the above steps Press and hold button at anytime to return to normal operation T 1 SOFTWARE Press to view HP Part No of eprom Press to view so...

Page 38: ...indicates the input is not presently detected A checkmark indicates the signal is detect ing a normal input A blinking X indicates the signal is presently detected but is detected as a half wave parti...

Page 39: ...iven by the control board Press button and DISCARDc and JIBFILLc shows in the displays Driven by the AIF board Press to open and close the RTI discard valve display shows DISCARDo when open Press to o...

Page 40: ...se USE 7 used by AIF USE 1 to 5 used by control PCB Press button and CPU POSN and 1 OF 3 ex shows in the displays These displays shows which controls are plugged into which port on the AIF board For e...

Page 41: ...Valve DIo Disc valve open DIc closed if present JF JIB Fill Valve JFo JIB fill valve open JFc closed Press button and REQ F_J_ and N_DI_JF_ shows in the displays AIF Board Outputs Requested by the Co...

Page 42: ...utton at anytime to return to normal operation ST 1 Stats Last Reset Date ST 2 Fryer Total Running Hours ST 3 Left Vat Melt Cycle Hours ST 4 Left Vat Cook Cycle Hours ST 5 Left Vat Idle Hours ST 6 Rig...

Page 43: ...pan Severe burns can result from splashing hot oil To ensure a long life of the fryers and their components regular maintenance should be performed Refer to the chart below Frequency Action Daily Fil...

Page 44: ...control panel 3 Pull the top of the panel down allowing the panel to be supported by the 2 brackets in the slots in the control shroud If changing control panel continue onto step 5 4 If changing the...

Page 45: ...roperty damage move power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Open left door and remove the filter pan 2 Remove 1 screw and panel cover 3 Locate the a...

Page 46: ...securing module to panel 4 Install a new control module in reverse order High Limit Reset Switch Replacement 1 Remove all electrical power from the fryer 2 Open left door and remove the filter pan 3...

Page 47: ...limit bulb or damage to the high limit could result 5 Pull the high limit from the bracket pull back the cardboard protector and remove the two electrical wires from the high limit control 6 Pull out...

Page 48: ...nit Undam aged high limits returned for warranty can be evaluated for cause of failure Capillary bulbs or tubes damaged during installation causes high limit to fail prematurely See damaged capillary...

Page 49: ...ary to the upper brackets 15 Replace rear cover and reconnect power to vat 16 Lower element back into vat and close drain Fill vat by pressing and holding button until FILTER MENU shows in the display...

Page 50: ...aker or unplug cord at wall receptacle Checking Procedure for Breaker Remove the left control panel and pull the wires from the breaker Using a multimeter or continuity light check across the terminal...

Page 51: ...of the switch for continuity With the switch in the ON position the circuit should be closed With the switch in the OFF position the circuit should be open If the switch is found to be defective repla...

Page 52: ...sing a multimeter take an ohm reading on the appropriate Oil Temp pins If ohm reading is significantly different than the chart continue with replacement instructions Replacement 1 Pull out on the dra...

Page 53: ...e drain Fill vat by pressing and holding button until FILTER MENU shows in the display Then once 1 EXPRESS FILTER shows in the display press 4 times until 5 FILL FROM PAN shows in the display Press bu...

Page 54: ...or P10 connector full or right vat 3 Pull the connector from the panel and using a multimeter check for continuity between the 2 appropriate pins labeled HEAT SWITCH With the plunger on the safety swi...

Page 55: ...the heat contactor and primary contactor are energized contacts closed the electric heating elements heat the shortening Checkout 1 Remove electrical power supplied to the fryer To avoid electrical sh...

Page 56: ...id electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Label and remove only those wires directly connected to the...

Page 57: ...r left vat split vat or P4 connector full or right vat 3 Pull the connector from the panel and using a multimeter take an ohm reading on the appropriate pins If ohm read ing is significantly different...

Page 58: ...place with a pipe wrench and using a 1 1 16 wrench or adjustable wrench remove the solenoid from the nipple 7 Remove the conduit from the fryer and pull the coil assembly from the fryer 8 Disconnect c...

Page 59: ...n rollers Clean the rotor and rollers 3 To reassemble place rotor on drive shaft and place roller into rotor A small amount of grease might be needed to hold the bottom roller into place until cover p...

Page 60: ...JIB from fryer 2 Remove the rear panel and the right side panel 3 Using a 7 8 wrench loosen the front flexible line fitting on the pump 4 Using a 1 wrench loosen the rear pump fitting 5 Using Phillip...

Page 61: ...r out from front of fryer across the JIB shelf To replace pump on motor 1 Using a 1 2 in wrench remove the 2 bolts securing the pump to the motor and pull the pump from the motor 2 Install a new seal...

Page 62: ...fittings to the new pump in the same orientation 7 Install new pump assembly in fryer in reverse order and then reconnect power to fryer This electronic board controls the Automatic Intermittent Fil...

Page 63: ...ter PC board or from the control PC board To avoid electrical shock use care when checking the transformer The following checks are performed with the wall circuit breaker closed and the main power sw...

Page 64: ...hock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Hinge down the left control panel 2 Label and remove wires from relay 3 Usi...

Page 65: ...pull the connector from the board 3 Check for normally open circuit between the pins with wires labeled D1 D2 If the circuit shows closed con tinue with the replacement instructions below Replacement...

Page 66: ...Remove right or left side panel for end vats or hinge down the control panel for center vats 2 Pull apart the light by pulling on the rear of the light and removing the front part of the light from th...

Page 67: ...eckout To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Remove control panel and hinge it down 2 Referi...

Page 68: ...a terminal extractor remove the probe terminals from the connector and pull remove probe from unit 4 Place the nut and new ferrule on the new temperature probe and insert the temperature probe into th...

Page 69: ...switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Remove control panel and hinge it down 2 Refering to the decal on the rear of the control panel locate P9 connecto...

Page 70: ...Model EEE 182 6 28 208 240 VOLT WIRING DIAGRAMS The legend below helps in identifying the components of the wiring diagrams on the following wiring diagrams July 2016...

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Page 85: ...be sent out when your order is received Other parts will be ordered by your distributor from Henny Penny Corpora tion Normally these will be sent to your distributor within three working days 7 6 WARR...

Page 86: ...Model EEE 182 7 2 06160007 1 4 2 3 5 6 7 8 9 10 11 2PL 12 6PL 13 2PL 14 4PL 16 6PL 15 2PL 17 8 5kw Split Heating Elelemnt Assy July 2016...

Page 87: ...G 8 5KW 220 VAC 1 per Assy B 9 86731 003 ELEMENT HEATING 8 5KW 230 VAC 1 per Assy B 9 86731 004 ELEMENT HEATING 8 5KW 240 VAC 1 per Assy 10 SC01 312 SCREW 4 40 X 3 8 SLT TH SS 1 per Assy 11 84312 WELD...

Page 88: ...Model EEE 182 7 4 17kw Full Heating Elelemnt Assy 2 2PL 3 12PL 4 4PL 5 2PL 6 7 06160010 1 NOTE All items not called out can be seen in the split element figure July 2016...

Page 89: ...2 X 3 8 PH PAN THRD 12 per Assy 4 78503 FOOT FULL ELEMENT 4 per Assy 5 91269 SPACER 2 per Assy 6 78614 GUARD FULL FRONT HI LIMIT 1 per Assy 7 78615 GUARD FULL REAR HI LIMIT 1 per Assy Recommend Parts...

Page 90: ...Model EEE 182 7 6 17kw Full Heating Elelemnt Assy July 2016...

Page 91: ...L INSTRUCTIONS HI LIMIT PROBE 1 per kit A 6 140465 KIT EEE18X RTD PROBE A R 7 P O item 6 PROBE HI RTD 1 per kit 8 P O item 6 WIRE TIE 1 8 P 5 per kit 9 P O item 6 WIRE TIE 3 16 x 11 31 32 MOUNT 1 per...

Page 92: ...Model EEE 182 7 8 High Limit Control Modules Reset Switches and Wiring July 2016...

Page 93: ...360 BUTTON RESET HI LIMIT 2 vat 3 159915 001 WELL 1 HARNESS A R 4 159915 002 WELL 2 HARNESS A R 5 159915 003 WELL 3 HARNESS A R Recommend Parts A Truck Stock B Dist Stock not shown AR As Required Only...

Page 94: ...50V 1 A FA52 010 FUSE 1 AMP 208 240V FRYERS before SN BK0911009 1 A FA52 005 FUSE 5 AMP 208 240V FRYERS SN BK0911009 after 1 A FA52 015 FUSE 1 5 AMP 380 400 415V FRYERS 1 B 5 14974 LEVEL SENSOR PROBES...

Page 95: ...3 81513 ASSY HOSE 1 4 85966 WELD ASSY JIB SHELF 1 5 67589 PUMP MOTOR ASSY 1 67583 MOTOR 1 2 HORSE 1 B 17437 PUMP FILTER EEE 1 A 17476 SEAL KIT 1 B 6 153417 001 PUMP OIL TOP OFF 120V 1 B 6 97599 PUMP O...

Page 96: ...Model EEE 182 7 12 8 81911 VALVE ACTUATOR DRAIN W O RINGS 3 9 84415 O RING 326 DRAIN VALVE LVX 6 not shown July 2016...

Page 97: ...CH ELEMENT LIFT A R A 3 78753 CONTACTOR SQUARE D 24V A R A 4 5197 CONTACTOR 24 VAC A R A 5 74469 VALVE 1 2 CHECK A R A 6 74582 VALVE 220 240V SOLENOID 1 2NPT A R 7 140229 KIT SOLENOID REPAIR A R A 8 8...

Page 98: ...Model EEE 182 7 14 9 75381 ASSY POWER CORD 208 240V 60 AMP 1 vat 9 82087 ASSY POWER CORD 208 240V 50 AMP 1 vat 9 79364 ASSY CE POWER CORD 1 vat July 2016 Front View Continued...

Page 99: ...1 3 81980 LED 5 mm BLUE 1 vat 4 81185 ASSY LH DOOR 1 5 81847 ASSY LH DOOR EEE 144 ONLY 1 See door breakdown on next page 6 74460 PANEL LH SIDE 1 7 77575 CASTER 4 W BRAKE 2 8 81190 ASSY RH DOOR 1 or 2...

Page 100: ...449 BASKET 1 2 SIZE TIERED FRONT REAR HOOK 2 vat 17 86907 BASKET 1 2 DIVIDED FRONT HOOK 2 vat 17 85136 BASKET FULL SIZE COATED HANDLE 1 vat 18 16101 KNOB SPINDLE BLACK 1 vat 19 152487 CABLE USB PORT A...

Page 101: ...92616 ASSY LH DOOR 92617 ASSY LH DOOR 92348 ASSY LH DOOR 92931 ASSY LH DOOR 92617 ASSY LH DOOR 92617 ASSY RH DOOR 92617 ASSY RH DOOR 92617 ASSY RH DOOR EEE 184 Door Break Down EEE 183 Door Break Down...

Page 102: ...Door Top Hinge Frame Top Hinge Door Bottom Hinge Door Bottom Hinge Frame Bushing 92931 92080 92342 92340 92079 39752 92348 92080 92342 92340 92079 39752 92617 92620 92618 92619 92621 39752 92616 9208...

Page 103: ...77838 WELD ASSY LOW OIL DIVERTER 1 vat 2 NS03 044 NUT ACORN 10 24 SS 1 vat 4 74725 HANDLE ELEMENT LIFT 1 5 84362 RACK SPLIT VAT 1 vat 5 74916 RACK FULL VAT 1 vat 6 14984 PROBE TEMPERATURE 1 vat 6 Reco...

Page 104: ...NTROL 1 control 3 NS02 005 NUT HEX KEPS 6 32 C 23 control 4 26974 ASSY SPEAKER 1 control 5 82085 STUD ASSY CONTROL PANEL COVER 1 control 6 81613 MENU CARD BLANK EVOLUTION 1 control 7 MS01 571 TOOL TER...

Page 105: ...FILTER PAN 4 8 74573 ADAPTOR PUMP TO PICKUP TUBE 1 A 9 74189 O RING PICKUP TUBE 3 B 10 12074 SMART FILTER PAD 30 COUNT 1 B 10 12076 SMART FILTER PAPER 100 COUNT 1 B 10 12078 FILTER EE PLEATED DUAL LAY...

Page 106: ...3617 ACCESSORY JUG AUTO TOP OFF EMPTY 1 B 2 78992 ASSY JIB TUBE QUICK DISC 1 B 2 80490 ASSY INT L JIB TUBE QUICK DISC 1 B 3 81513 ASSY HOSE 1 4 85966 WELD ASSY JIB SHELF 1 1 2 3 4 Recommend Parts A Tr...

Page 107: ...CKUP TUBE 3 2 85969 OIL BOX WELD ASSY FULL VAT 1 2 89376 OIL BOX WELD ASSY SPLIT VAT 1 3 86065 OIL BOX COVER ASSY 1 4 85163 DOOR ASSY EEX 141 1 5 86566 LID HANGER BRACKET STUD ASSY 1 Oil Pan Door Asse...

Page 108: ...220 240V 1 2N Vat Fill Solenoids 1 A 2 74469 VALVE CHECK 1 2 Vat Fill 1 B 3 74583 PUMP OIL TOP OFF 230V 1 4 85777 PUMP MOTOR ASSY 1 67583 MOTOR 1 2 HORSE 1 B 17437 PUMP FILTER 1 A 17476 SEAL KIT 1 Oi...

Page 109: ...DRAIN 1 1 2 NPT X 1 NPT EEE141 ONLY 1 B 2 81911 ASSY ACTUATOR DRAIN W O RINGS Smart Touch 1 vat A 3 73994 HANDLE PIVOT DRAIN 1 vat 4 74568 PIVOT BUSHING ACTUATOR 1 vat B 5 PN01 012 PIN CLEVIS 1 4 x 1...

Page 110: ...ndle Models Kit Part Numbers 74626 17255 NS03 103 81573 17255 NS03 103 140175 140176 Full Vats EEE 141 142 143 144 SN BK1201020 After Jan 25 2012 Before SN BK1201020 Split Vats EEE 141 142 143 144 SN...

Page 111: ...NPT M 3 8NPT F SS 2 4 77259 BRACKET PLUG AND PLAY 1 5 77248 ADAPTER TUBE END 1 6 FP01 204 NIPPLE 3 8 NPT X 6IN L BLACK 1 A 7 74469 VALVE 1 2 CHECK 1 8 FP02 024 NIPPLE 3 8 NPT CLOSE B I 1 9 FP01 205 EL...

Page 112: ...HP 50 60 Hz 1 2 17476 SEAL KIT 1 3 17437 PUMP ASSEMBLY 1 4 SC01 132 SCREW Pump Cover 1 5 17451 COVER Pump 1 6 17447 ROTOR Pump 1 7 17446 ROLLER Pump 5 8 17453 O RING 1 9 17454 BODY Pump 1 10 17456 SHI...

Page 113: ...IRECT CONNECT HOSE 1 B 2 21612 DISCONNECT FEMALE 1 B 3 21800 VALVE 3 4 CHECK 1 4 FP01 088 ELBOW STREET 1 2 X 90 BI 2 B 5 74582 VALVE 220 240V SOLENOID 1 2 NPT 1 6 FP02 052 NIPPLE 1 2 X 4 LG BI 1 7 FP0...

Page 114: ...CONNECT HOSE 1 B 2 21800 VALVE 3 4 CHECK 1 B 3 21612 DISCONNECT FEMALE 1 4 FP01 028 NIPPLE CLOSE 1 2 NPT SS 1 LG 2 B 5 74582 VALVE 220 240V SOLENOID 1 2 NPT 1 6 FP01 011 1 2 NPT PIPE TEE 304 SS 1 B 7...

Page 115: ...P01 029 REDUCER 1 2NPT M 3 8NPT F SS 1 FP02 001 NIPPLE 3 8 CLOSE 1 91350 ASSY 2WELL RTN OIL CH VALVE FD 1 16807 FITTING CONNECTOR MALE 1 B 74469 VALVE 1 2 CHECK 1 91167 ASSY 142 RTN OIL TUBE FR DISP 1...

Page 116: ...France 1 2 3 4 5 Item No Part No Description Quantity B 1 17333 DISCONNECT FEMALE 1 2 84790 LABEL 1 B 3 84987 SWITCH MOMENTARY SPLASH 1 4 140153 ASSY HOSE DISPOSE 1 B 5 17334 DISCONNECT MALE 1 Recomme...

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