Henny Penny Chick-fil-A Controls 500 Manual Download Page 1

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Henny Penny

Chick-fil-A Controls

Summary of Contents for Chick-fil-A Controls 500

Page 1: ...Henny Penny Chick fil A Controls...

Page 2: ...Henny Penny Chick fil A Controls...

Page 3: ...Set 2 3 2 3 DiagnosticModeandSpecialFunctions 2 5 2 4 Warnings and Error Messages 2 8 2 5 BasicOperations 2 11 2 6 Clean Out Mode 2 16 2 7 Manually Setting New or Used Peanut Oil 2 17 2 8 CheckingTem...

Page 4: ...ance See section 2 4 Alarms and Error Messages provide immediate feedback for Operator error or fryer malfunction See section 2 5 Status Mode allows the Operator to view basic fryer informa tion and s...

Page 5: ...cooked 2 2 6 Press to display current fryer information and status If pressed in the Program Mode shows previous settings Pressing this along with accesses the Information Mode which has historicinfor...

Page 6: ...stics the Clean Out Mode and toggles between English and Spanish display Press before entering any of the above modes 2 2 12 Cook Pump Switch A3 way switch with a center OFF position Turn the switch t...

Page 7: ...y shows CS 1 then SET then MONTH withthe monthflashing 5 Press to change the month 6 Press Display shows CS 2 then SET then DATE withthe dateflashing 7 Press to change the date 8 Press Display shows C...

Page 8: ...owing a 1 OFF No automatic adjustments for Daylight Savings Time b 2 US AutomaticallyappliesUnitedStatesDaylightSavings Timeadjustment DSTactivatedonthefirstSundayinApril DST de activated on the last...

Page 9: ...ables changed by Operator On several of the screens you may have to press or to respond to questions asked Press at any time to exit and return to normal operation See section 5 3 for more details of...

Page 10: ...cycle d The rate of temperature rise or fall e DateandTime Pressing during a cook cycle allows the Operator to view a The temperature of peanut oil plus the degrees and rate the Load Compensation has...

Page 11: ...DATA information on the last cook cycle 5 TODAY S DATA data since the start of day not including the last cook cycle 6 PREV DAY SUN creates a log of the last 7 days using the informationinTODAY SDATA...

Page 12: ...ait until peanut oil is at proper temperature WAS NOT before lights before loading product READY W 4 Frozen or too much product Do not overfill or place frozen product SLOW infrypot intothefrypot COOK...

Page 13: ...d connection FRYER connection checked TEMP SENSOR FAILED E 10 Peanut oil temperature too hot Resethighlimit Checkpeanutoiltemperature HIGHLIMIT drain valve opened while heat was for overheating Have h...

Page 14: ...ts have the PC DATALOST Ex E 41 2 DATALOST This board checked or re initialized means product 2 program is scrambled E 46 Faulty eprom or PC board Turn the Cook Pump switch OFF and back to DATASAVE CO...

Page 15: ...owing prompts on the display or see section 3 3 for help Then display asks if the peanut oil is NEW or OLD The controls auto matically adjust the peanut oil temperature to the age of the pea nut oil U...

Page 16: ...ing that the peanut oil is at the correct cooking temperature for the type of product being cooked The actual temperature may vary 20 degrees or more depending peanut oil age product weights product t...

Page 17: ...Installation and Opera tion procedures 17 Near the end of the cook cycle the fryer automatically depressur izes Then at the end of the cook cycle an alarm sounds and the display flashes DONE Press to...

Page 18: ...ode when FILTER SUGGESTED shows in the display the operator has the option to filter at this time or to continue cooking But if the operator continues cooking a Filter Lockout occurs within the next c...

Page 19: ...de The fryer displays CLEAN OUT MODE and heats up to apreprogrammedtemperature thenautomaticallybeginsa15 minute timed countdown Use if necessary to adjust the temperature andkeepthecleaningsolutionfr...

Page 20: ...controls resumenormaloperation 1 Heatpeanutoilandstircompletelyuntilpeanutoiltemperature has stabilized and is on 2 Place and electronic thermometer about 3 inches below the peanut oil s surface in t...

Page 21: ...lows 1 Clearly define the problem or symptom and when it occurs 2 LocatetheproblemintheTroubleshootingtable 3 Review all possible causes Then one at a time work throughthelistofcorrectionsuntiltheprob...

Page 22: ...oduct button pressed Be sure to press the correct product button If the fryer hasn t been used since the problem batch see Information Mode 4 B page 5 27 to see what product button was pressed B Too D...

Page 23: ...If less than 5 off see Diagnos tic Mode D 1 page 5 11 b If between 5 and 15 degrees off calibrate probe If more than 15 degrees off replace probe Oil usage wasn t set for new See Diagnostic Mode D 2...

Page 24: ...he product Done alarm ignored for more than 20 seconds If the fryer hasn t been used since the problem batch see Information Mode 4 H page 3 27 For more information on this prob lem see Information Mo...

Page 25: ...e 5 24 If temperature settings have been changed have the controls reintialized Temperature probe out of Check temperature probe calibration calibration See section 4 6 a If less than 5 off see Diagno...

Page 26: ...gged frypot have all pressure lines exhaust stacks and exhaust tank cleaned Solenoid valve clogged Have solenoid checked and cleaned Operating pressure too high Dead weight clogged Turn unit off and a...

Page 27: ...ave Dead weight valve repaired Pressure not programmed See Diagnostic Mode D 10 page 3 24 If pressure settings have been changed have the controls reintialized Lid gasket leaking Reverse gasket or lid...

Page 28: ...ked Faultyortrippedhighlimit E10 Resethighlimitpersection3 1 If high doesn t reset have it checked Drain valve open E15 Closedrainvalve Possible faulty probe E6 Have temperature probe checked Possible...

Page 29: ...t day s voltage and heating performance Or see Information Modes 4 5 6 7 8 9 and 15 for more information on this problem pages 5 27 to 5 32 and 5 35 Weak or burnt out See Diagnostic Modes D 4 elements...

Page 30: ...bouttheperformanceofthelinevoltagesupply Accessing Diagnostic Mode To activate Diagnostic Mode press the button then press button Thecontrollerdisplaysthefollowingmessage DIAGNOSTIC REPORT Whenthisint...

Page 31: ...t position and are used to adjust the darkness setting To make the product darker press to move the blinking toward the DK darker side To make the product lighter press to move the blinking toward the...

Page 32: ...s to move on to the second step This step shows the age of the peanut oil by percentage of its expected lifetime The peanut oil s present accumulated wear is compared to the wear setting at which the...

Page 33: ...e end of each cook cycle for which low voltage has been detected While not cooking the Low Voltage alarm can sound as frequently as every 30 minutes around a value such as 90 means this value is progr...

Page 34: ...anut Oil This report for the present batch of oil does not include data from the today It includes data for all days on the present batch of oil before today For example if Low Voltage warnings starte...

Page 35: ...nd determines whether or not the heating system is operating normally The Heat Capacity is said to be bad only if the most recent heat up failed to meet the expected heat up rate and three of the last...

Page 36: ...NE Otherwise if the Heat Capacity is presently assessed as bad or presently assessed as good but two or more heat ups today have not reached the expected heat up rate the following report sequence is...

Page 37: ...k time will be longer than normal If the actual cook time stretches beyond a programmed limit the controller counts a SLOW COOK event and sounds an alarm at the end of the cook cycle If low voltage or...

Page 38: ...ed to user error cooking too much product in one load cooking frozen product in the pressure fryer when it should be fresh or cooking before the Ready lightilluminates etc An individual XXXXX IS COOKI...

Page 39: ...drop out of the Ready range by the time the user finishes loading closes the lid and starts the cook timer This is normal acceptable operation The controller accepts a cook cycle as ready if the peanu...

Page 40: ...wn to 0 00 and the DONE indication was given This is strictly a user error Cycles that are canceled after cooking for less than 30 seconds are not counted here For example if a cycle is accidentally s...

Page 41: ...Report Diagnostic Report section 8 reveals how many cook cycles beeped DONE for more than 20 seconds before the user pressed the Timer button to stop the cycle This is strictly a user error The contr...

Page 42: ...presses the button to start a cook cycle the controller checks to see if any sudden change was observed prior to the start of the cycle If a sudden temperature drop was noted in the 90 second period...

Page 43: ...layed D9 IRREGULAR D9 LOADING D9 FOR 8 OF D9 FILET Product Name D9 TODAY Loading Report for Present Batch of Peanut oil The data for this batch of peanut oil does not yet include cook cycles fromtoday...

Page 44: ...program modes the controller either reports that allsettingsmatchoriginalvalues orreports Nitemsdonotmatch original values This report makes it easy to see if any cook parameters or other settings hav...

Page 45: ...alwithspecialChick fil A controller features like OilWear Heat up Monitoring New Oil Compensation Oil Idle Compensation Drop Detection Clean out Mode andAmps andVoltage alarms If all items in CFAProg...

Page 46: ...t Information Mode at any time or after 2 minutes controls automatically exit back to normal operation 1 E LOG error code log Press and 1A date time NOW shows in display This is the present date and t...

Page 47: ...TA Press to step through the following data FUNCTION DISPLAYEXAMPLE Time of day the last cook cycle was started 4A STARTED 10 25A Product Last product cooked 4B PRODUCT 1 Ready Was fryer Ready before...

Page 48: ...y when fryer on 5K MIN VOLT 95 No of Low Voltage warnings generated 5L LO VOLT S 0 Maximum Amp Draw today 5M MAX AMPS 35 Minimum Amp Draw today 5N MIN AMPS 33 Number of Low Amps warnings today 5O LO A...

Page 49: ...J MAX VOLT 102 Minimum voltage that day when fryer on 6K MIN VOLT 98 No of Low Voltage warnings generated 6L LO VOLT S 0 Maximum Amp Draw that day 6M MAX AMPS 35 Minimum Amp Draw that day 6N MIN AMPS...

Page 50: ...mp Draw 7J MAX AMPS 35 MinimumAmp Draw 7K MIN AMPS 32 Number of Low Amps warnings 7L LO AMP S 0 Non cooking time hrs while fryer was on 7M IDLE HRS 43 Total Oil Wear accumulated 7N TOT WEAR 278 Total...

Page 51: ...VOLT S 0 Maximum Amp Draw 8J MAX AMPS 35 MinimumAmp Draw 8K MIN AMPS 32 No of Low Amps warnings 8L LO AMP S 0 Non cooking time hrs while fryer was on 8M IDLE HRS 43 Total Oil Wear accumulated 8N TOT W...

Page 52: ...LO VOLT S 0 Maximum Amp Draw 9J MAX AMPS 35 MinimumAmp Draw 9K MIN AMPS 33 Number of Low Amps warnings 9L LO AMP S 0 Non cooking time hours while fryer was on 9M IDLE HRS 62 Total Oil Wear accumulate...

Page 53: ...resent the drain handle is closed If D ismissing thedrainisopenorfaulty S Cook Pump switch on interlock circuit If S is present the Cook Pump switch is in the COOK position If the S is missing the pow...

Page 54: ...ndisplay withthe flashing Press to view the amps status of each output H and P in the display means the amps are good Aflashing X behind the H or P means a problem exists Press to view the No Connect...

Page 55: ...owupinthisdisplay Thevoltageisnormallydisplayedasa percentofnominal value where100 wouldindicatethatvoltageisrightonthenominalvalue i e 208 volts for a 208v fryer The display can be toggled to an actu...

Page 56: ...use such as heating of the frypot without shortening 0 TO 3 YEARS During this time any frypot that fails due to manufacturing or workmanship is sues will be replaced at no charge for parts labor or fr...

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Henny Penny Chick-fil-A Controls 500, Manual

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