HB-THERM CLEAN-5 Instruction Manual Download Page 88

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HB-CL2

Cleaning Unit

Faults

O8305-EN 2022-01

10.5 Startup after eliminating fault

After remedying the fault, the following steps should be taken to re-
start the system:

Reset the Emergency Off devices.

Acknowledge the fault at the control unit.

Ensure that no one is in the danger zone.

Start up in accordance with the instructions in the "Operating"
chapter.

Summary of Contents for CLEAN-5

Page 1: ...Instruction Manual HB CL2 Cleaning Unit...

Page 2: ...nereistrasse 10 WU 3 Postfach 9006 St Gallen Switzerland www hb therm ch E Mail info hb therm ch Phone 41 71 243 6 530 Translation of original instruction Contents 2022 01 O8305 EN Instr ucti on Manua...

Page 3: ...laration of Conformity for Machinery 20 3 Technical data 21 3 1 General Information 21 3 2 Emissions 21 3 3 Operating conditions 21 3 4 Connection values 22 3 5 Nameplate 23 4 Structure and function 2...

Page 4: ...8 3 3 Rinse tank 61 8 3 4 Rinse tool 62 8 3 5 Preserve tool 62 8 4 Define access rights 63 8 4 1 Set user profile 63 8 4 2 Set operating release 64 8 4 3 Change access code 65 8 5 Settings 66 8 5 1 Se...

Page 5: ...ult 86 10 4 Troubleshooting chart 87 10 5 Startup after eliminating fault 88 11 Disposal 89 11 1 Safety 89 11 2 Disposal of materials 89 12 Spare parts 90 12 1 Ordering spare parts 90 13 Technical inf...

Page 6: ...n 22 E Electric current 17 Electrical circuit diagram 91 Emissions 21 F Faults 84 cause 86 indications 86 overview 86 Functional principle 25 Functions 60 H Hydraulic connections 28 Hydraulic scheme 9...

Page 7: ...se tank 61 Rinse tool 62 S Safety 12 Safety devices 19 Save Load 70 Settings 66 Skip current phase 60 Software update 81 Sound pressure level 21 Spare parts 90 Special Design 8 Status display 40 Stora...

Page 8: ...A basic requirement for safe work is the observance of all safety and handling instructions in this manual Furthermore the local accident prevention regulations and general safety regulations are vali...

Page 9: ...tion which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury ATTENTION indicates a...

Page 10: ...planations and representations in this Manual because of the utilization of additional options or due to latest technical changes Apart from this the obligations agreed upon in the delivery contract t...

Page 11: ...nd conditions 1 6 Customer Service For technical information please contact the HB Therm representatives or our customer service department www hb therm ch Furthermore our employees are always interes...

Page 12: ...vered in scale using neutralization agents to neutralize them and to preserve them for storage by using preservatives The unit must be operated solely in accordance with the values indicated in Techni...

Page 13: ...operation Owner must check throughout the entire implementation period of the device whether the work instructions that owner has created satisfy current legislation and must adapt the instructions if...

Page 14: ...ns is able to perform assigned work activities and to detect and avoid possible dangers on their own A professional electrician based on his her professional training know how and experience as well a...

Page 15: ...trained for the specific location at which he or she is employed and is familiar with the relevant standards and regulations 2 3 2 Unauthorized persons WARNING Danger for unauthorized persons Unauthor...

Page 16: ...pment This personal protective equipment will be separately specified in the chapters of this Manual This special protective equipment is explained below Protective clothing means close fitting workin...

Page 17: ...eath Damaged insulation or components can cause injury or death Therefore In case of damage of the insulation of the power supply switch off immediately and arrange repair Work on the electrical syste...

Page 18: ...to be carried out by qualified specialist personnel The general safety instructions for handling chemicals must be carefully observed in accordance with the safety data sheets Do not mix chemicals Dan...

Page 19: ...of fatal injury from live conductors After switching off the unit via the main switch there are still live conductors in the unit Therefore For all work on the electrical system for maintenance cleani...

Page 20: ...witzerland Standards EN 12953 6 2011 EN 60204 1 2018 EN IEC 61000 6 2 2019 EN IEC 61000 6 4 2019 EN ISO 12100 2010 EN ISO 13732 1 2008 EN IEC 63000 2018 We declare of our own responsibility that the a...

Page 21: ...B CL2 56 kg Pressure measurement Value Unit Measuring range 0 20 bar Dissolution 0 1 bar Tolerance 5 of the final value 3 2 Emissions Value Unit Continuous sound pressure level 70 dB A 3 3 Operating c...

Page 22: ...tive conductor Mains voltage UN see nameplate on unit or on page 2 Maximum fusing see page 91 Connection main and return line Value Unit Thread G Resistance 10 80 bar C G Connector inside thread in in...

Page 23: ...the rear panel of the unit on the inside of the service flap and on page 2 o these operating instructions The following information can be taken from the nameplate Manufacturer Type designation Unit n...

Page 24: ...ature control devices and the hydraulic components of these devices The integrated pump moves the medium out of the tank through the attached components Particles are filtered out with the filter bask...

Page 25: ...in cleaning agent The cleaning phase starts subsequently whereas the flow direction is cyclically changed After termination of the cleaning phase the cleaning agent is neutralised Subsequently the co...

Page 26: ...ith without tool draining Drain tool with without tank draining Drain content of tank Leak test Add cleaning agents Neutralisation phase tank Measure pH value Neutralise content of tank Add neutralisa...

Page 27: ...er that has been treated with cleaning agents neutralization agents or preservatives HB Therm recommends appropriate cleaning agents neutralization agents and preservatives NOTICE For further informat...

Page 28: ...5 Connections The connections and important components on the rear of the unit are marked as follows S1 S1 Connection 1 S2 S2 Connection 2 E Fresh water inlet F Drain G Emptying R TEST Sample water ou...

Page 29: ...an be installed in addition to the basic equipment for the unit nameplate Additional equipment Description ZK Keyboard protection Transparent flap over display and controls X Special Design Special de...

Page 30: ...ank mode the tank is automatically filled with fresh water and emptied through the connection Rinse tool In the Rinse tool mode the attached components are rinsed with fresh water and then emptied Too...

Page 31: ...ckaging Only use the designated suspension points Only remove the packaging shortly before assembly 5 2 Transport Transport by forklift truck Fig 6 Attachment points Palette Packing units mounted on p...

Page 32: ...sport with a crane can be carried out under the following conditions Crane and lifting gear must be designed for the weight of the unit The operator must be authorised to operate the crane Attachment...

Page 33: ...conditions on a wooden pallet secured with a polypropylene strap and wrapped in stretch film Only environmentally compatible materials have been used for the packaging The packaging should protect th...

Page 34: ...bolize the top side of the package They must always point up as otherwise the content may get damaged Do not stack Marks packages that cannot be stacked or onto which nothing should be stacked Do not...

Page 35: ...aulics technicians Special dangers The following dangers exist Danger of fatal injury by electric current Danger of injury from aggressive working materials Danger of crushing due to rolling away or t...

Page 36: ...rizontal stable and low vibration surface secured against rolling away and tipping ensure access to the main switch at all times all connection cables of the unit must not touch hydraulic lines or par...

Page 37: ...l injuries Therefore Use exclusively temperature resistant pressure lines NOTE Specific to the product system connections are screwed or plugged in Connecting attachments and accessories Attachments a...

Page 38: ...k Connect drain NOTICE If the drain is not connected to the drain system a collection container must be connect to the drain 4 Connect drain to the drain system collection container Make electrical co...

Page 39: ...whole value setting Display main menu Display sub menus or activate parameter adjustment Confirm values In menu Functions jump to Skip current phase Navigate to the right Switch from whole value sett...

Page 40: ...selectable actual values 7 Phases Display of the individual process phases 8 Status of the phase Display with when phases are finished and completed Display with when phase has been omitted 9 Process...

Page 41: ...level starting from the basic display Use the key to display step by step the next highest hierarchy level up to the basic display Press the key for longer than 1 second to directly display the basic...

Page 42: ...ve S 1 OFF Display S Actual values S Hold screen S 1 OFF Cleaning effectiveness S l min Main line pressure S bar Filling volume tank S L Level tank S Operating hours S h Temperature tank U C Current p...

Page 43: ...tation filling time E 3 60 s Temperature limiting E 3 80 C Emptying after unit OFF S 3 enquiry Dilution factor S 3 OFF Preservation S 3 enquiry Neutralization S 3 enquiry Tool emptying S 3 enquiry Pre...

Page 44: ...1 min Recording USB S Serial recording cycle S 4 1 s Activate all values S 3 OFF Deactivate all values S 3 OFF Cleaning effectiveness S 3 ON Main line pressure S 3 ON Filling volume tank S 3 ON Level...

Page 45: ...e S 3 5 Fault finding S Logbook Alarms S Logbook Alarms S Logbook agent S Logbook agent S Save Load S Start USB Software Update E 4 OFF Recording USB S 3 OFF Load configuration data E 4 OFF Save confi...

Page 46: ...Operation 46 O8305 EN 2022 01 8 Operation 8 1 Switching on Fig 14 Main switch Switch on unit as follows 1 Turn the main switch to position I Unit initialisation runs The indication Ready to operate ap...

Page 47: ...eutralisation agent parameter to the neutralisation agent used The properties of the agent are set automatically 4 Set parameter Pre preservation to the desired value If settings are OFF no pre preser...

Page 48: ...ot appear on the list of Prepreservation agents parameters proceed as follows 5 Set the Pre preservation agent on the VKM_ value 6 Set the nom cons pre preservation and Density pre preservation agent...

Page 49: ...ed components can be damaged Therefore Plan ample time for a complete cleaning If the cleaningcycle is terminated prematurely rinse the components with fresh water and neutralisation agent 1 Press the...

Page 50: ...als s to be carried out by qualified personnel The general safety instructions on how to handle chemicals according to the safetydata sheets must be observed at all times Do not mix chemicals 4 Acknow...

Page 51: ...ing and preservation phases the connected components are being emptied through the mould evacuation Set if necessary the desired maximum cleaning duration 1 Display the menu page Settings Miscellaneou...

Page 52: ...be taken from the safety sheet or you can ask the manufacturer of the cleaning agent about it The neutralization phase is automatically conducted or skipped or a query is made depending on how the Ne...

Page 53: ...t of neutralizing agent is computed automatically and displayed using the warning Add agent If no neutralization is needed the tank contents will be automatically emptied and the next phase started 7...

Page 54: ...of the pre preservation phase the connected components are emptied again Fig 27 Set pre preservation The pre preservation phase is either carried out automatically omitted or queried depending on the...

Page 55: ...e safetydata sheets must be observed at all times Do not mix chemicals 3 Acknowledge after adding of pre preservation agent the query with the key 8 1 2 4 Rinsing phase In this phase the connected com...

Page 56: ...56 O8305 EN 2022 01 Time of tool rinsing Fig 29 Setting Time of tool rinsing If necessary set the desired time for the tool rinsing 1 Display the menu page Settings Cleaning 2 Set parameter Time of to...

Page 57: ...servation phase should be started or not Add preservation agent Fig 31 Example add preservation agent Proceed as follows if the warning Add agent is displayed 1 Acknowledge horn with the key 2 Fill in...

Page 58: ...es off In the operatingmodedisplay Ready to operate is indicated 2 Turn the main switch to 0 ATTENTION Turning it off prematurely will damage it If the cleaning cycle is not complete that may lead to...

Page 59: ...n 3 If necessary bring people out of the danger area and carry out first aid 4 If necessary alert a doctor and the fire brigade 5 Inform the responsible person on site After rescue measures 6 If requi...

Page 60: ...followed Information about neutralization can be taken from the safety sheet or you can ask the manufacturer of the cleaning agent about it Turn on tank emptying as follows 1 Display menu page Functi...

Page 61: ...ge Functions 4 Select Rinse tank and activate it using the key The active function is indicated with the symbol The warning Rinse tank will be shown 5 To continue the warning acknowledge with the key...

Page 62: ...key The active function is indicated with the symbol NOTICE To set the duration of tool rinsing and the number of rinses page 55 8 3 5 Preserve tool Fig 41 Preserve tool Using the Preserve tool funct...

Page 63: ...ifferentiating user profiles A differentiation is made between the following user profiles User profile Code User Characteristic Standard S For the standard user Enhanced E For the machine setter Supp...

Page 64: ...Access to functions 2 Access to nominal values 3 Access to settings and monitoring 4 Access to service Once only operating release 1 Select locked parameter and press the key warning text appears on...

Page 65: ...234 NOTE For protection against misuse of the unit change the access code immediately after commissioning If the current code is lost please contact the nearest HB Therm representative Change access c...

Page 66: ...ng date time If the required time zone is not available in the parameter list date and time will have to be set as follows 1 Open the Setting Date Time menu page 2 Set the Time parameter to the approp...

Page 67: ...of filling level cleaning to the desired value NOTICE A filling level set too high leads to an unnecessary high consumption of cleaning agent Setting of the nominal value of filling level for rinsing...

Page 68: ...ntinuously monitored If the limit temperature is exceeded the Excessive temperature in the circuit alarm goes off Setting monitoring temperature Fig 46 Temperature limiting Monitoring the temperature...

Page 69: ...erted USB data carrier Directories with are opened with the key Directories with are closed with the key NOTE Depending on the number of files and directories on the USB data carrier it can take sever...

Page 70: ...unit NOTICE The relevant user profile is saved in the file when saving the parameter During the subsequent charging only the relevant parameter with the profile saved and its subordinates is charged...

Page 71: ...a is loaded to the unit If loaded values are outside the permissible range then these are reset to the standard settings Serviceinfo Exa Serviceinfo_2017 03 10_15 26 08 Time Date Configuration data Ex...

Page 72: ...saved to the USB data carrier The active Recording USB is indicated with the symbol on the basic display Stop recording Proceed as follows to stop an active recording 1 Display menu page Save Load 2 S...

Page 73: ...F ID The unit automatically creates file names on the USB data carrier according to the following examples Exa HB140Z1_00001234_20100215_165327 csv Time Date GIF ID Device type NOTICE The GIF ID can b...

Page 74: ...pment for all maintenance repair work Safety goggles Protective gloves Safety shoes Protective clothing NOTE For specific work the warning notices in this chapter draw special attention to further pro...

Page 75: ...screwdriver DANGER Danger of death by electric current Live parts are dangerous Contact with high voltages causes injury or death Therefore Work on the electrical system must only be carried out by ce...

Page 76: ...plate 2 Pull the cover plate approx 1 cm to the rear and lift off upwards Fig 53 Pull side plate upwards 3 Pull the side plate slightly upwards Fig 54 Pull out the side plate 4 Pull the side plate upw...

Page 77: ...irm seating and damage Qualified personnel If necessary tighten or replace Seals Check for damage Qualified personnel Replace if necessary half yearly or 2000 h Pump Check for wear impeller seals moto...

Page 78: ...tivate Emptying tank function and wait until the tank is drained 2 Open tank lid 3 Remove filter basket from tank and clean under running fresh water 4 Remove the locking screw at the draining connect...

Page 79: ...ptionally test equipment can be used for the pressure measurement For further information go to www hb therm ch Procedure 1 Switch off the unit 2 Depressurize main line 3 Main line pressure on menu pa...

Page 80: ...l level container from the tank 6 Weigh the fill level container including housing If the measured weight is less than 740 grams compute the amount to be added Amount to be added in mL 740g measured w...

Page 81: ...a carrier Fig 57 Start USB software update 1 Switch on main switch 2 Connect USB data carrier Fig 56 3 Display menu page Profile 4 Set parameter User profile to Enhanced 5 Display menu page Save Load...

Page 82: ...current software version appears at the top right 9 4 6 Gain access to components In order to have clear access to the system components to change them if necessary the unit must first be opened Unit...

Page 83: ...ok agent Every input of agent entry of results or interruption of cleaning is chronologically recorded in the logbook agent no more than 100 entries The entries can be displayed as follows 1 Display m...

Page 84: ...tasks must only be carried out by qualified personnel or by the manufacturer exclusively If this is required it is pointed out separately in the description of the respective faults As a rule work on...

Page 85: ...crew torque specifications In case of faults The following general rules apply 1 In the event of faults that pose immediate danger to man or machine activate the emergency shutoff function immediately...

Page 86: ...ult If required contact the HB Therm representative www hb therm ch 3 Acknowledge alarm with the key 10 3 Determine the cause of a fault Cause of a fault Proceed as follows to ascertain the possible c...

Page 87: ...onnections defective Check hose connections for leaks replace as necessary Operator Filling valve defective Repair or replace filling valve Qualified personnel Filling level measurement not calibrated...

Page 88: ...ult After remedying the fault the following steps should be taken to re start the system 1 Reset the Emergency Off devices 2 Acknowledge the fault at the control unit 3 Ensure that no one is in the da...

Page 89: ...nmentally compatible manner As long as no return or disposal agreement was made dismantled constituent parts are to be recycled Metals should be scrapped Plastic elements should be passed on for recyc...

Page 90: ...wn Therefore Only use original spare parts from the manufacturer Purchase spare parts through the HB Therm representative www hb therm ch The spare parts list can be found in Appendix B of this operat...

Page 91: ...0 415 V 200 220 V 440 480 V 3x16 A 3x16 A 3x16 A NOTICE On units without frequency converter To protect against electric shock the use of a residual current circuit breaker RCD Type A is recommended G...

Page 92: ...10 GIF 51 A 4 1 2 3 4 PE 210V 400V 460V X15 F 1 u F 2 u X 23 X 53 1 X 33 3 X 32 2 X 32 1 X 31 2 X 31 1 X 33 2 X 33 1 X 24 X 25 X 26 X 51 1 X 53 2 X 52 3 X 52 2 X 52 1 X 51 4 X 37 X 64 X 62 X 63 X 51...

Page 93: ...HB CL2 Cleaning Unit Technical information O8305 EN 2022 01 93 13 2 Hydraulic scheme HB CL2 M S2 S1 F BT3 M1 P BP2 9 YV 1 7 18 1 2 M 3 M G BL1 10 9 12 3 E YV 3 7 8 3 2 YV 4 17 18...

Page 94: ...HB CL2 Cleaning Unit Technical information 94 O8305 EN 2022 01 13 3 Item location Side view left Side view right...

Page 95: ...HB CL2 Cleaning Unit Technical information O8305 EN 2022 01 95 Cold water module Tank Electric components YV 4 YV 1 BL 1 7 18 YV 3 7 8...

Page 96: ...HB CL2 Cleaning Unit Technical information 96 O8305 EN 2022 01 Front HA 1 X 105 X 104 A 1 A 2...

Page 97: ...l container A 1 Control unit USR 51 A 2 Display A 3 Keyboard A 4 Unit board GIF 51 A 10 Level module BL 1 Audio converter level BP 2 Pressure sensor main line BT 3 Temperature sensor tank FU 1 Fuse 0...

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