Hasler HJ 3630 Operating Manual Download

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Mailing Systems
And Solutions

HASLER

America’s better choice

Operating Guide

HJ 3630 Printing System

Summary of Contents for HJ 3630

Page 1: ...Mailing Systems And Solutions HASLER America s better choice Operating Guide HJ 3630 Printing System...

Page 2: ...s implemented a program for the recycling of worn machines and machines at the end of their lifetime Contribute in a res ponsible way to the environmental protection by consulting your retailer intern...

Page 3: ...s not liable for any damage or disturbance resulting from the use of options or accessories which are not original products or do not have the express approval of the manufacturer Pos 3 Allgemeines 0...

Page 4: ...ssembly 19 3 4 1 Connecting the power cable 19 3 4 2 How to mount the Paper Guide Kit 20 3 4 3 Plug in the strapping plugs of the emergency stop system 20 3 4 4 FD 13 FD 15 Feeder optional 20 4 Descri...

Page 5: ...rnet interface 112 7 3 1 Adding a TCP IP port to a printer driver 113 7 3 2 Connecting the printer to a local area network 115 7 3 3 Direct Ethernet connection between the printer and the PC 118 8 Ser...

Page 6: ...er in connection with HJ3060A printer 174 9 2 2 Tower Lamp 175 10 Technical Specifications 176 11 Appendix 178 11 1 How to completely remove printer drivers from Windows Vista and Windows 7 178 11 2 H...

Page 7: ...sion 3 1 7 11 10 Ink package ID number 200 11 10 1 ID 6030206 201 11 11 Declaration of conformity 202 12 Glossary 204 13 Index 210 Pos 6 Allgemeines 0 3_Abbildungsverzeichnis Figure 0 mod_125059966595...

Page 8: ...int 42 Figure 16 Keep Alive function 53 Figure 17 Reference edge for print unit positioning 54 Figure 18 Offset paper I 56 Figure 19 Offset Paper II 57 Figure 20 Adjustment of encoder necessary 59 Fig...

Page 9: ...driver source 111 Figure 52 Ferrite with plastic case 112 Figure 53 Adding TCP IP Port 113 Figure 54 TCP IP Printer Port Wizard 113 Figure 55 IP address of the printer 113 Figure 56 Custom settings 11...

Page 10: ...ort properties 188 Figure 82 Slots for feeder stand 193 Figure 83 Feeder stand position label 193 Figure 84 Feeder on stand I 194 Figure 85 Feeder on stand II 195 Figure 86 Serial connection between p...

Page 11: ...electricity or electrical shock Warning of possible fire Information Note indicating important information regarding the handling of the machine Pos 9 Bedienungsanleitungen Ger te neutral 1 2_ 2_Hinw...

Page 12: ...rements_ONLY_619 2 mod_1272530190780_912 doc 17229 2 1 4 System requirements The Hasler HJ3630 is designed to be used in connection with a PC To connect the HJ 3630 to the PC one free USB port or one...

Page 13: ...uitable for outdoor use Pos 15 Bedienungsanleitungen Ger te neutral 2 1e_Allgemeine Sicherheitshinweise_Elektrische Gefahren_ZWEIPOLIG 0 mod_1242736827372_912 doc 1718 Electrical Hazards The power cab...

Page 14: ...s entered the device When the device has been dropped knocked over or the housing is damaged When there is a significant change in the performance of the machine Pos 17 Bedienungsanleitungen Ger te ne...

Page 15: ...smooth and level surface that is larger than the printer When placing the machine make sure that there is enough clearance around it so that you can access all connections easily The floor space for t...

Page 16: ..._912 doc 1770 2 3 2 Delivery The Hasler HJ3630 is delivered in appropriate packaging so that it reaches its destination without damage via a regular mode of transport Transportation and storage should...

Page 17: ...71945715904_912 doc 16957 If the printer has to be shipped again please store the transportation locks and the packaging In case the packaging is no longer needed please dispose it in an environmental...

Page 18: ...igure 2 Hasler HJ 3630 Overview 1 Emergency Stop button 6 Operator panel with display 2 Transparent cover with handle 7 Power input module 3 Finger protection with scale to determine the offset paper...

Page 19: ...ungsanleitungen Ger te neutral 5 2b_Warnhinweis Netzkabel 0 mod_1246016358876_912 doc 1980 Power cable Attention The device may only be used in connection to power outlets with integrated protective c...

Page 20: ...stop system Make sure to insert all strapping plugs into the emergency system interface according to the setup of your print system See chapter 4 5 Emergency stop connection on page 30 for a detailed...

Page 21: ...d professional printing with high throughput The printer can be combined with different feeders and conveyors and can be integrated into inline production systems The device can be used in connection...

Page 22: ...he status of the printer LED Status indication Green Online Printer is Online Blue Offline Printer is Offline Orange Warning Printer displays a warning message Red Error Printer displays an error mess...

Page 23: ...nter Arrow up Test Print Upwards navigation in menus and increasing values in menus Arrow right Paper Length Navigation to the right Arrow down Clean Heads Downwards navigation in menus and decreasing...

Page 24: ...e test pattern once using the current printer setting e g print quality Long The printer will display Test and will print the test pattern continuously using the current printer setting e g print qual...

Page 25: ...osition of the print units Make sure that your material covers the displayed print area to avoid staining the belt with ink The printer will ask you from which source you want to supply material for t...

Page 26: ...26 User Manual Version 3 1...

Page 27: ...line e g line 1 counters with the arrow up or arrow down keys and then hit the arrow left or arrow right key to show the other items of this line Display lines and data 1 Counters This line shows one...

Page 28: ...ow left key to change the speed Please note that the speed you can select is limited by the set print quality see line 6 With a print quality of 6 x 6 dpi the maximum speed you can set is 0 540 meter...

Page 29: ...ress the Ok key for four seconds The symbol disappears again 8 Status This line shows the printer status and the used interface OnlinUSB The printer is ready to receive print data from the PC via the...

Page 30: ...ungen Ger te spezifisch Drucker 4 4 3_Additional Display Texts_Error_Warning_MSG_HINWEIS_Systeme 2 mod_1275402249272_912 doc 17861 Additional display texts Under certain circumstances additional texts...

Page 31: ...detailed description 11 Input 1 2 Signal inputs that can be used to send information to the printer e g is the upstream device running 5 Statuslight Connection for Hasler signal lamp optical signal la...

Page 32: ...serial connection this connection will act as an emergency stop connection as well But it is recommended to always connect the devices with the emergency stop wirings as explained here Pos 51 Bedienu...

Page 33: ...efore performing any service Restart the device To restart the device unlock the red emergency button by turning it clockwise and then press the green emergency release button Now the device can be st...

Page 34: ...ter functions SAFETY COVER OPEN OR EMERGENCY BUTTON CODE 49 Press the green emergency release button If necessary check that the cover of the HJ3630 is closed Control the emergency connections and the...

Page 35: ...en the ink cartridge and the electronics of the HJ3630 Please do not force the ink cartridge to its final position by hand To avoid connection problems and damage please install the cartridge as seen...

Page 36: ...rform the following steps 1 Move the print units from their capping position over the transport belts by selecting EXCHANGE CARTRIDGE from the QUICK MENU menu 2 Measure the thickness of the material t...

Page 37: ..._1264415508671_912 doc 10857 5 4 1 How to position the material on the transport belts To ensure a safe transport of your materials it is necessary to feed them onto the Hasler HJ 3630 according to th...

Page 38: ...at least two complete rows of suction holes Figure 12 Positioning of larger formats Completely cover row of suction holes Make sure that your material always covers a row of suction holes completely...

Page 39: ...r in the PC software used to send the data to the printer Set position via the printer menu The position of the material is set in the menu OFFSET PAPER PRINTER CONFIG DISTANCES For a detailed descrip...

Page 40: ...surement of the print media The printer permanently controls the size of the fed products Therefore the Hasler HJ 3630 needs to know the dimension of the paper at the beginning of a new print job The...

Page 41: ...od_1276076300965_912 doc 18013 Set the print direction in the printer menu JOB PARAMETERS ORIENTATION See on page 82 for more details Set the print direction in the software application Please refer t...

Page 42: ...easurement has been done Please check the set paper offset in the printer menu The printed image or character of the different print units do not fit to each other accurately Please use the PRINT CORR...

Page 43: ...e spezifisch Drucker Men punkte Drucker 0000 Inhaltsverzeichnis_Men _Drucker 0 mod_1253108250855_912 doc 3380 QUICK MENU 46 PRINTER RESET 46 CLEAR PRINT QUEUE 47 REPEAT PAGES 47 PAPER MEASUREMENT 48 S...

Page 44: ...75 ERROR LOW INK 75 BEEPER 76 AUTOM PAGE REPEAT 76 I O SIGNALS 76 AUX OUTPUT 76 Relay 1 OUTPUT 77 Relay 2 OUTPUT 78 IN 1 INPUT 78 IN 2 INPUT 79 FEEDER CTRL MODE 79 READ PRINT 80 JOB PARAMETERS 82 PRIN...

Page 45: ...ware 95 USB rev 96 PCBA 96 Batch 96 IP 96 Port No 96 MAC 96 SM 97 GW 97 Monitor 97 Trp dir 97 R P enab 97 P mirror 98 Track enab 98 Ink grp 98 Ink pack 98 SERVICE PRINT 99 Alignment Horiz 99 Alignment...

Page 46: ...s Current transfer rate in bytes per second o Data s Average transfer rate in bytes per second Total Data Total data transferred in bytes Time ms Total time elapsed in seconds If your print job is lar...

Page 47: ...data of the last printouts in its memory After a print stop the printer will go into Offline mode Select REPEAT PAGES in the QUICK MENU and hit the Ok key Using the up or down arrow keys choose how m...

Page 48: ...APER RUN in the QUICK MENU and hit the Ok key You can also use the following key combination Quick Arrow left short SINGLE PAPER RUN Pos 73 8 Bedienungsanleitungen Ger te spezifisch Drucker Men punkte...

Page 49: ...e set paper size and paper offset see QUICK MENU PAPER MEASUREMENT and PRINTER CONFIG DISTANCES OFFSET PAPER mm inch You can also use the following key combination Quick CLEAN HEADS Pos 73 12 Bedienun...

Page 50: ...ncel key to stop the measurement Pos 73 15 Bedienungsanleitungen Ger te spezifisch Drucker Men punkte Drucker Quick Men 2_6017_SHOW LAST ERRORS 0 mod_1254924965999_912 doc 5322 SHOW LAST ERRORS The la...

Page 51: ...the main menu Here you can access the following menus PRINTER CONFIG JOB PARAMETERS SERVICE LANGUAGE SETTING Pos 73 17 Bedienungsanleitungen Ger te spezifisch Drucker Men punkte Drucker 1 1_1000_Men _...

Page 52: ...ut having to wait for the print units moving into the capping position and back to the printing position default 1minute 2minutes 3minutes 4minutes 5minutes Default default print units move to capping...

Page 53: ...EP ALIVE maintenance function helps to avoid that by printing a pattern of dots across the whole page Test before a print job Please perform a few test prints with this function to make sure that the...

Page 54: ...Unit will not be used when performing CLEAN HEADS 0 1 317 318 mm Default value 10 mm Figure 17 Reference edge for print unit positioning Positioning a print unit The value set here is always in relat...

Page 55: ...S 3060A 0 mod_1254755456481_912 doc 4257 OFFSET PAPER This offset value tells the printer where the material is within the printer The OFFSET PAPER value tells the printer the distance between its max...

Page 56: ...the read value in the menu 0 1 317 318 mm Default 140 mm 5 51 PC Software In the most cases this value OFFSET PAPER is configured by the PC Software Figure 19 below shows how the offset paper setting...

Page 57: ...edienungsanleitungen Ger te spezifisch Drucker Men punkte Drucker 3 4 3_1206_DIST FD TOF_AS 3060A 3 mod_1279785790339_912 doc 24073 DIST FD TOF Here the distance between the feeder and Top of Form sen...

Page 58: ...SET CALIBRATION The measured calibration value can be entered here RESET CALIBRATION Resets the calibration back to the default settings Adjust carefully An adjustment of the encoder is only necessary...

Page 59: ...print On the reference print measure the distance between the left edge of the first bar and the left edge of the last bar see Figure 21 Select SET CALIBRATION and enter the measured value here Confir...

Page 60: ...This pattern helps you to determine which value to enter in the GAP U1 U2 menu to achieve an exact vertical alignment of two print units Figure 23 PRINT GAP PATTERN The entered value should be tested...

Page 61: ...the printout becomes visible The vertical correction values can be adjusted in a range between 50 and 50 One step 0 08 mm 1 300 Positive values will increase the distance between the two print units...

Page 62: ...balanced via the software of the control device Calibration can only be carried out at the installed device and can therefore not be performed by the manufacturer Figure 26 shows an example of this co...

Page 63: ...nt units Figure 27 shows a test print that requires a slight adjustment to the left decrease correction value The entered correction values influence the print start of all three inserted cartridges I...

Page 64: ...setting the offset values between print units CORR U1 U2 CORR U2 U3 CORR U3 U4 before adjusting the offset values between cartridges CORR U1 C1 C2 CORR U1 C2 C3 within a print unit Pos 73 41 Bedienun...

Page 65: ...dge and the printed bars See Figure 28 below Enter the measured distance in the printer menu and press the Ok button Figure 28 ADJUST TOF test print Pos 73 45 Bedienungsanleitungen Ger te spezifisch D...

Page 66: ...esetting the machine neither by a Non Mechanical Reset nor by a Defaul Reset The boot default settings have to be changed in the BOOT DEFAULTS menu Pos 73 48 Bedienungsanleitungen Ger te spezifisch Dr...

Page 67: ...d Hasler dealer for further information The ability to add Feature updates is only available with Firmware V4 4 or higher Pos 73 50 Bedienungsanleitungen Ger te spezifisch Drucker Men punkte Drucker 3...

Page 68: ...d_1254489917899_912 doc 4172 UNIT of MEASUREM Here you can choose between millimeter and inch feet min as unit of length All length and size settings in the printer will be displayed in the unit set i...

Page 69: ...19 3 mod_1283333962340_912 doc 27443 COMMUNICATION This feature is used to select the interface used for the communication between the printer and the PC Select the interface and press the Ok key Opti...

Page 70: ...k type has to be selected The listed parameters are optimized for the different Hasler inks The parameters directly affect the electrical signals from the printer to the cartridge and are important fo...

Page 71: ...ded For example SERVICE CONFIGURAT INFO Ink pack 123456 Pos 73 61 Bedienungsanleitungen Ger te spezifisch Drucker Men punkte Drucker 3 4 3_1602_RESET INK LEVEL_non Shuttlehead 0 mod_1254908139920_912...

Page 72: ...will send warming pulses to non printing printhead nozzles The warming will only be applied if the printhead temperature drops under a certain value and only idle nozzles will be heated The option en...

Page 73: ...ed to set the connected ink system of all cartridges Choose All Units if you want to change the settings for all cartridges or select only the affected cartridges to apply this option Option Note HP C...

Page 74: ...Bedienungsanleitungen Ger te spezifisch Drucker Men punkte Drucker 2 2_1700_ERROR HANDLING 0 mod_1254485110808_912 doc 4071 ERROR HANDLING Select ERROR HANDLING in the PRINTER CONFIG menu and hit the...

Page 75: ...m 48mm 58mm 70mm 0 31 0 51 0 71 0 90 1 10 1 49 1 88 2 28 2 75 Default 8mm 0 31 inch Pos 73 75 Bedienungsanleitungen Ger te spezifisch Drucker Men punkte Drucker 3 4 3_1703_ERROR LOW INK 0 mod_12549081...

Page 76: ...ware of double printed pages Please control the correct sequence of the printed pages after a printing break Pos 73 78 Bedienungsanleitungen Ger te spezifisch Drucker Men punkte Drucker 2 2_1800_I O S...

Page 77: ...is ready to print single pulse DISTANCE PULSE WIDTH ms Universal control function for an external device The distance between the first print cartridge and the device has to be entered range 0 5 000...

Page 78: ...behind the printer inline The distance between paper sensor and device has to be entered range 0 5 000 mm The width duration of the signal pulse is calculated from the transport speed and the materia...

Page 79: ...ob e g by pressing the Cancel key or if an error occurs limit overspeed As standard in addition to that if the feeding speed is too high the feeder will be stopped Default limit overspeed Setting up t...

Page 80: ...assumes a a Formfeed The next data record is deleted Relay1 Printer activates Relay1 after the configured distance The next data record is deleted No Data Handling stop blank page Relay1 Relay2 Relay2...

Page 81: ...t as start character on STX character sent as start character Pos 73 86 Bedienungsanleitungen Ger te spezifisch Drucker Men punkte Drucker Men _Drucker_Hinweis_Feature_nur_ ber_update 0 mod_1254744190...

Page 82: ...ate increases from 1x3D minimum to 6x6D maximum Print quality Note Possible speed depending on printer type 6x6D 600 x 600 dpi Up to 0 54 m s 106 2 ft min 6x3D 600 x 300 dpi Up to 0 54 m s 106 2 ft mi...

Page 83: ...3x6 6x3 6x6 Default 2000 mm s 393 7 ft min Pos 73 92 Bedienungsanleitungen Ger te spezifisch Drucker Men punkte Drucker 3 4 3_2202_AUTO PAP SPEED 0 mod_1254914052452_912 doc 4891 AUTO PAP SPEED This...

Page 84: ...belt of the printer should continue running after a print job was finished off default 1minute 2minutes 3minutes 4minutes 5minutes Default default Pos 73 97 Bedienungsanleitungen Ger te spezifisch Dru...

Page 85: ...ut of Microsoft DOS applications All functions in the following submenus are obsolete for users who use a modern Microsoft Windows computer with layout softwares like Flexmail or BulkMailer In those c...

Page 86: ...628_912 doc 4935 FONT This feature is used to choose one of the 13 printer internal fonts These font types are totally integrated into the printer firmware Nevertheless you can print any True Type Fon...

Page 87: ...spezifisch Drucker Men punkte Drucker 2 2_2500_2501_TYPE OF BARCODE_FROM_4 8 with IMB 3 mod_1298294457092_912 doc 30505 TYPE OF BARCODE You can choose between different predefined bar code systems Wh...

Page 88: ...le feeds will be detected To properly use this setting the correct material size must be set in the printer Either sent by the PC software or measured manually If the material separation and transport...

Page 89: ...en using a modern Microsoft Windows computer with layout software like Flex Mail or Bulk Mailer it is not necessary to use this menu Pos 73 114 Bedienungsanleitungen Ger te spezifisch Drucker Men punk...

Page 90: ...Pos 73 119 Bedienungsanleitungen Ger te spezifisch Drucker Men punkte Drucker 3 4 3_3201_Display 0 mod_1254916088030_912 doc 5031 Display This feature is used to check the functionality of the printer...

Page 91: ...5 Bedienungsanleitungen Ger te spezifisch Drucker Men punkte Drucker 3 4 3_3214_Speed Measurement_All_Printers_except_Orbit 1 mod_1255683471390_912 doc 6627 Speed Measurment This feature is used to ch...

Page 92: ...4744190257_912 doc 4201 This is not a factory provided feature and is only available by feature update You can check the available features in the CONFIGURAT INFO menu SERVICE Only available features...

Page 93: ...ezifisch Drucker Men punkte Drucker 3 4 3_3237_Centaur 0 mod_1254916796026_912 doc 5091 Centaur Here you can start a test of the connected Centaur bulk ink system This check can show you among other t...

Page 94: ...er Men punkte Drucker 3 4 3_3301_Firmware 0 mod_1254916795698_912 doc 5087 Firmware Shows the currently installed firmware version For example 4 7 00 Pos 73 141 Bedienungsanleitungen Ger te spezifisch...

Page 95: ...he total number of pages printed on the machine This includes pages from print jobs as well as service prints e g Test prints This is a non resettable life time counter For example 48513 Pos 73 147 Be...

Page 96: ...8 IP Shows the currently set IP address of the printer when using a TCP IP connection For example 192 168 0 17 The IP address can be adjusted in the PRINTER CONFIG BOOT DEFAULTS COMMUNICATION menu Pos...

Page 97: ...te Drucker 3 4 3_3312_TRP DIR 0 mod_1254917248340_912 doc 5143 Trp dir Shows for which transport direction the printer is configured L2R R2L The transport direction can be adjusted in the PRINTER CONF...

Page 98: ...fisch Drucker Men punkte Drucker Men _Drucker_Hinweis_Feature_nur_ ber_update 0 mod_1254744190257_912 doc 4201 This is not a factory provided feature and is only available by feature update You can ch...

Page 99: ...od_1254916087390_912 doc 5023 Alignment Vertic The device will print a special test pattern that shows the correct vertical alignment of the print swathes This is just for test purposes adjustments ca...

Page 100: ...nkte Drucker 3 4 3_3407_Overlapping 0 mod_1254916094281_912 doc 5063 Overlapping This service print is used for assembly control and service purposes Figure 37 Overlapping service print Pos 73 173 Bed...

Page 101: ...39 below shows a sample print with several defects on ink cartridge C1 in print unit U1 How to clean clogged nozzles the cartridge and pen board is described in chapter 8 1 2 on page 118 and in chapt...

Page 102: ...contacts In print pattern B every nozzle of each cartridge prints a small dot Interruptions in the line of dots indicate clogged nozzles Figure 41 Pattern B Pattern C is used for assembly control and...

Page 103: ...4 3_3410_Print char set 0 mod_1254837948450_912 doc 4637 Print char set The printer will print the currently selected printer internal character set Figure 43 Sample character set print Pos 73 175 Bed...

Page 104: ...rent page as well as the total number of pages see Figure 44 In the case of problems the setting dump provides useful information Option Note Print settings Prints the current printer settings Send se...

Page 105: ...y to stop the print Figure 45 Sample Input Buffer Dump print Pos 73 177 Bedienungsanleitungen Ger te spezifisch Drucker Men punkte Drucker 2 2_3700_DEALER 0 mod_1254918746950_912 doc 5233 DEALER This...

Page 106: ...following languages for the printer menu English Deutsch Francais Italiano Espaniol Chinese only available in the Asian version Pos 73 181 Bedienungsanleitungen Ger te spezifisch Drucker Men punkte Dr...

Page 107: ...ting Here no modifications can be executed The settings No 1 to No 9 may be set individually The modifications will be automatically saved for the selected setting number The settings are maintained i...

Page 108: ...et interface The printer will work either with the USB interface or with the Ethernet interface The two interfaces cannot be used together at the same time Pos 74 2 Bedienungsanleitungen Ger te spezif...

Page 109: ...ure 47 The Wizard will search the content of the CD ROM for the drivers and will install them Figure 46 New Hardware Wizard Figure 47 Recommended install procedure After the installation the printer i...

Page 110: ...will display a status window Windows 7 is not able to locate the printer drivers on the CD ROM or in the Internet automatically Therefore you have to install the printer driver manually 3 Install the...

Page 111: ...nter and click on Next see Figure 51 Windows will now locate and install the driver After the procedure the printer is ready to use Figure 50 Update Driver Software Wizard Figure 51 Select the driver...

Page 112: ...doc 28147 2 7 3 How to use the Ethernet interface The printer can either be connected directly to a PC via the Ethernet TCP IP connection or the printer can be connected to a local area network LAN u...

Page 113: ...ill open a new window In this window select Standard TCP IP Port and click onto New Port Figure 53 Adding TCP IP Port 2 Standard TCP IP Printer Port Wizard The Add Standard TCP IP Printer Port Wizard...

Page 114: ...the Port number to the same value as set in the printer Then click on OK Make sure the Protocol is set to RAW See Figure 57 This figure only shows a sample IP address Make sure to enter the IP addres...

Page 115: ...printer to the LAN with the Ethernet cable Insert one Ethernet connector of the cable into the Ethernet interface of the printer and insert the other connector into an Ethernet port of the LAN Config...

Page 116: ...ntil the main view is shown in the display Press the Ok key to turn the printer online The bottom line of the display must now show OnlinTCP 7 3 2 2 Using a dynamic IP address 1 Printer settings dynam...

Page 117: ...on your server of in the following printer menu SERVICE CONFIGURAT INFO See Figure 59 for an example of such a DHCP table on a server In this sample the printer with the MAC address 34 D2 C4 00 00 08...

Page 118: ...ethernet connection between the printer and the PC_ONLY_619 3 mod_1289307250494_912 doc 28152 3 7 3 3 Direct Ethernet connection between the printer and the PC 1 Connect the printer to the PC with an...

Page 119: ...this PC in your LAN again the network settings of this PC have to be reconfigured 4 Configure the network settings of the PC In order to use this connection you have to set a fixed IP address for this...

Page 120: ...e 61 Local Area Connection Properties Figure 62 TCP IPv4 settings 5 Install and configure the printer driver Install and configure the printer driver for your printer model as described in chapter 7 1...

Page 121: ...glass cleaning agent Use a damped cloth for cleaning You can also clean the metal plate underneath the transport belt Therefore lift the belt cautiously on one side and wipe of the dust on the metal p...

Page 122: ...zles Cleaning the nozzle plate Dampen the cleaning cloth with a small amount of distilled water Cautiously press the cartridge nozzles onto the tissue and wait until the cloth soaks up a small amount...

Page 123: ...cartridges it may happen that ink from the ink cartridges is smeared onto the contacts of the pen boards Therefore it is necessary to clean these contacts regularly Take out all ink cartridges Use onl...

Page 124: ...ser Manual Version 3 1 Figure 65 Pen board contacts Pos 81 Bedienungsanleitungen Ger te spezifisch Drucker 8 1 x_ 3_How to clean the service station_General introduction 2 mod_1278312940706_912 doc 23...

Page 125: ...spezifisch Drucker 8 1 x_Cleaning the service station_AS 3060A 2060 1 mod_1263807065707_912 doc 10348 Ink residues it the orange caps need to be removed Ink debris on the wipers needs to be removed T...

Page 126: ...ry the ink tray with a cloth 5 Dampen a cloth with distilled water and clean the wipers until they are clear of any ink accumulation 6 Use the cloth to wipe any ink residues away from the orange caps...

Page 127: ...plate 9 Close the transparent cover and press the green emergency release button Then press the Ok key to move the print units into their capping position Pos 83 Bedienungsanleitungen Ger te neutral...

Page 128: ...ew and a high print quality is set The wrong ink type is selected Make sure to select correct inky type in the printer menu for the ink cartridges used in the printer If the used ink type is not known...

Page 129: ...f the text is located within the desired of the two units Check the exact positioning of the desired print unit Figure 70 Position of element on material Pos 88 Bedienungsanleitungen Ger te spezifisch...

Page 130: ...The display shows the message SAFETY COVER OPEN OR EMERGENCY BUTTON CODE 49 and the printer cannot be set back to normal by pressing the green emergency release button One section of the emergency sy...

Page 131: ...witch on the printer Check the correct connection between the printer and the feeder Check whether the emergency stop was activated or the emergency stop connection is broken Make use of the strapping...

Page 132: ...a cleaning cycle Both print units will move to the service position perform a cleaning cycle and then move back into printing position This is useful to ensure a good print quality after an extended s...

Page 133: ...s described in 8 1 on page 118 Print the Cartr Print Patt service print form the SERVICE SERVICE PRINT menu to detect a possible cartridge malfunction If the cartridge has a malfunction replace it Che...

Page 134: ...echanical defect Check if this is actually the problem by performing a Cartr Print Patt from the SERVICE SERVICE PRINT menu If the cartridge has a malfunction replace it Figure 72 White streaks in bet...

Page 135: ...er kind of ink see 9 1 1 on page 164 Vary the material ink combinations If available use an infrared light dryer ask your local Hasler dealer Pos 97 Bedienungsanleitungen Ger te spezifisch Drucker 8 2...

Page 136: ...ng the Home key until the printer shows Printer XXX Default Reset 5 Release the Home key and the printer will be ready to use Mechanical settings Make sure to re enter all required mechanical settings...

Page 137: ...this error Pos 100 1 Bedienungsanleitungen Ger te spezifisch Drucker Error Messages 01_NO PAPER 2 mod_1265617203247_912 doc 11272 Protocol code Display message Cause 001 NO PAPER CODE 01 Timeout beca...

Page 138: ...r gets stuck on any machine parts Check if the belt s is running in the correct position Check paper position on vacuum belt see chapter X Check for varying paper sizes e g inserts in a magazine Print...

Page 139: ...If your material is pre printed on the reverse side set the PAPER SENSOR to Off and blank colourpaper Fixed Head Printer with more than one print unit Clean the reflector of the paper sensor Check tha...

Page 140: ...R CTRL MODE to limit overspeed Reduce the amount of print data see chapter X Pos 100 7 Bedienungsanleitungen Ger te spezifisch Drucker Error Messages 07_NO_FEEDER_CABLE_OR_PAPER_ON_THE_BELT 2 mod_1265...

Page 141: ...gh running Elimination Turn off and disconnect the machine from the power supply before trying to eliminate this error Check if the feeding system can be moved by hand Check if any paper is stuck in t...

Page 142: ...5 Bedienungsanleitungen Ger te spezifisch Drucker Error Messages 15_CHECKSUM_ERROR_ 2 mod_1265896765800_912 doc 11962 Protocol code Display message Cause 015 CHECKSUM ERROR TESTMACRO RESET CODE 15 Err...

Page 143: ...fter the default reset call service Pos 100 19 Bedienungsanleitungen Ger te spezifisch Drucker Error Messages 19_CHECKSUM_ERROR_ 2 mod_1265896786253_912 doc 11978 Protocol code Display message Cause 0...

Page 144: ...Display message Cause 022 PROGRAM ERROR MAKE DEFAULT RESET CODE 22 Error in the program flow Elimination Perform a default reset Pos 100 23 Bedienungsanleitungen Ger te spezifisch Drucker Error Messa...

Page 145: ...col code Display message Cause 026 ADDRESS TOO LONG CHECK TOP MARGIN CODE 26 Print layout sent from the PC exceeds paper size set in the printer in transport direction Elimination Measure actual paper...

Page 146: ...ocol code Display message Cause 029 ERROR CARTRIDGE CHECK CONNECTION CODE 29 Connection between cartridge contacts and pen board contacts is faulty Elimination Take out the Cartridge and clean the con...

Page 147: ...ngsanleitungen Ger te spezifisch Drucker Error Messages 33_MACRO_TOO_HIGH_Reduce_to_ _Inches 2 mod_1265619098268_912 doc 11359 Protocol code Display message Cause 033 MACRO TOO HIGH REDUCE TO x INCHES...

Page 148: ...ocol code Display message Cause 037 ERROR STEPPER MOTOR UNIT1 2 CODE 37 Condition of print unit home sensor does not change Elimination HJ3630 only Clean the spindle of the print unit with a dry cloth...

Page 149: ...HEIGHT HIT Ok TO CONTINUE CODE 40 Wrong paper size sent from PC software or wrong position of the print units in REV mode Elimination Check if the paper size is within the printer specifications Check...

Page 150: ...message Cause 044 ERROR BELT CODE 44 Error detected at the serial connected conveyor belt DC motor or position error JAM paper jam detected FDON invalid transport speed detected data transmission fau...

Page 151: ...GENCY_BUTTON_SHOULD_BE_RELEASED_AS Orbit_OrbitBase 2 mod_1265620461596_912 doc 11414 Protocol code Display message Cause 049 EMERGENCY BUTTON SHOULD BE RELEASED CODE 49 Emergency stop system was disco...

Page 152: ...nation Check if the data cable is connected correctly at the printer and at the PC Check if you use the official printer driver Try to run the print job from a different PC Call service Pos 100 52 Bed...

Page 153: ...852_912 doc 11432 Protocol code Display message Cause 056 ERROR PEN CABLE CHECK CABLE CODE 56 Wrong PEN ID read Elimination Check if the head cable is damage Call service Pos 100 55 Bedienungsanleitun...

Page 154: ...Bedienungsanleitungen Ger te spezifisch Drucker Error Messages 60_CENTAUR_ERROR_WRONG_BULK_INK 2 mod_1265630303832_912 doc 11478 Protocol code Display message Cause 060 WRONG BULK INK BI CODE 60 The B...

Page 155: ...printer during job data transfer Unlock the font in the printer menu To interrupt a print job use the Cancel and the Ok keys on the printer Pos 100 62 Bedienungsanleitungen Ger te spezifisch Drucker...

Page 156: ...ror Messages 70_ERROR_TRACKING_PAPER_TRANSPORT 2 mod_1265621090421_912 doc 11459 Protocol code Display message Cause 070 ERROR TRACKING PAPER TRANSPORT CODE 70 Tracking system detected an error in the...

Page 157: ...lay message Cause 075 NO MAC ADDRESS FOUND CODE 75 MAC address not set in the board memory Elimination Call service Pos 100 72 Bedienungsanleitungen Ger te spezifisch Drucker Error Messages 76_NO TCP...

Page 158: ...use 079 UNKNOWN CONFIGURAT FOR THIS DISPLAY CODE 79 No PCB and no graphic display detected Elimination Connect the graphic display Call service Pos 101 Bedienungsanleitungen Ger te spezifisch Drucker...

Page 159: ...essage Cause 13 Warning non existent font selected CODE AA Selected font does not exist in the printer and the menu SOFT FONT ERROR is set to cont print Attention This setting can cause faulty data in...

Page 160: ...ease deactivate it Pos 103 5 Bedienungsanleitungen Ger te spezifisch Drucker Warning Messages AE_Warning Wrong Data Barcode_Selected 2 mod_1265635086372_912 doc 11508 Protocol code Display message Cau...

Page 161: ...anleitungen Ger te spezifisch Drucker Warning Messages AI_Macro_ID _In_Use_Macro_Load_Ignored 2 mod_1265635649876_912 doc 11524 Protocol code Display message Cause 21 Macro ID in use macro load ignore...

Page 162: ...s the actual position of the paper Check the Offset Paper value in your PC software Pos 103 13 Bedienungsanleitungen Ger te spezifisch Drucker Warning Messages AM_Warning _Wrong_Unit_Posit Value_Selec...

Page 163: ...12 doc 11588 Protocol code Display message Cause 29 Warning rotate font feature not enabled CODE AQ The menu PRINTER CONFIG BOOT DEFAULTS TEXT ROTATION is set to off and the printer received a control...

Page 164: ...change cartridge CODE AX A ink cartridge is out of ink and the menu PRINTER CONFIG ERROR HANDLING ERROR LOW INK EMPTY CARTRIDGE is set to cont print Elimination Exchange the ink cartridge Pos 103 22 B...

Page 165: ...er sensor is detecting paper before starting to print or measuring the paper size Elimination Remove any paper under the sensor Pos 103 26 Bedienungsanleitungen Ger te spezifisch Drucker Warning Messa...

Page 166: ...Drucker Monitor Messages M03_USB EPROM Write 2 mod_1271941243073_912 doc 16841 No Message Cause M03 MONITOR ERROR M03 WRITE USB EEPROM RETRY CALL SERVIC USB EPROM could not be written on Elimination R...

Page 167: ...NITOR ERROR M08 S3 FAULT CHECKSUM ADR xxxxxxxx Checksum of record S3 is faulty Elimination Transfer the hex file again Check if hex file is correct When error still occurs call service Pos 105 9 Bedie...

Page 168: ...oc 16911 No Message Cause M13 MONITOR ERROR M13 FAULT FLASH WRITE Error while writing on the flash memory Elimination Restart the update When error still occurs call service Pos 105 14 Bedienungsanlei...

Page 169: ...1299069326307_912 doc 30672 No Message Cause M21 MONITOR ERROR M21 CPU HwERR xxxxxxxx RETRY CALL SERVIC Addressing error in the CPU Elimination Retry When error still occurs call service Pos 105 18 Be...

Page 170: ...ryers feeders etc A detailed description of all failures and error messages Pos 107 Serviceanleitungen Ger te spezifisch Drucker 8 3_Technischer Kundendienst_Printer_specific 2 mod_1265189705629_912 d...

Page 171: ...t your authorized Hasler dealer for updates in availability or special offers General ink specifications Hewlett Packard Thermal Inkjet 2 5 Technology cartridges 600 dpi native resolution 300 nozzles...

Page 172: ...0 Part number 9200031Q An ink designed for printers without a service or capping station This ink requires very little print head maintenance Quick Dry Ink IMS Part number 9200434K A special applicati...

Page 173: ...sion 3 1 173 9 1 3 Ink tray Name Ink tray Part number 4141555U Application Replacement ink tray for service station Pos 114 Bedienungsanleitungen Ger te neutral 9 1_ 2_Accessories 1 mod_1263810488989_...

Page 174: ...060A printer Name Stand for FD 13 FD 15 Feeder in connection with HJ3060A printer Part number 4136420V R0635 1 044 Application Required to place the FD 13 FD 15 Feeder in front of the Hasler HJ3060A p...

Page 175: ...er Lamp Name Tower Lamp Part number 9200187C Application External lamp with magnetic holder that shows the status of the print system Weight 1 kg 2 2 lbs Pos 117 Zubeh r AS 3060A R0630 5 910_Untertisc...

Page 176: ...feeder before entering the printer Material format max when using the FD13 Feeder 420 x 330 mm 16 5 x 13 Material thickness max 18 mm 0 7 Print area max width x height width in material transport dire...

Page 177: ...nk supply Printer status light Dimensions L x W x H 880 x 740 x 330 mm 34 6 x 29 1 x 13 0 Weight 92 kg 202 8 lbs Power supply 100 240 VAC at 50 60 Hz Temperature conditions 10 31 C 50 0 87 8 F 20 80 r...

Page 178: ...rivers from Windows Vista and Windows 7 1 Open the Windows Print Management Type print into the search box and click on the program Print Management 2 Delete printers Select the folder All Printers xx...

Page 179: ...ll printers and printer drivers Open Printers and Faxes and delete your address printer Then open File Server Properties and select the Drivers tab Remove all printer drivers beginning with FS For exa...

Page 180: ..._How to use a pre installed printer driver_ONLY_619 3 mod_1296652778190_912 doc 29931 233 11 3 How to use a pre installed printer driver It is not recommended to continue to use an old version of the...

Page 181: ...ection Select the printer driver in the Devices and Printers window Unplug the USB cable The status will change to Offline Plug the USB cable in again The status will change to Ready Now the printer i...

Page 182: ...t where a device is plugged in Depending on which PC USB port the printer is plugged in the USB port number can be for example USB001 USB002 or etc 1 Set the printer to USB communication Check if the...

Page 183: ...ity of the printer With this command you can test if the printer is correctly recognized via the Ethernet connection To test the Ethernet connectivity perform the following steps 1 Check the IP addres...

Page 184: ...inter is independent from the Online Offline status of the printer If configured correctly the ping reply will be Ok either if the printer is OnlinTCP or Offline 5 Ethernet connectivity is NOT working...

Page 185: ...IP Address 192 168 050 180 IP Address 192 168 5 180 Subnet Mask 255 255 255 000 Gateway IP Address 192 168 050 180 The PC must be properly connected to the same local area network as the printer The...

Page 186: ...the configuration described below When you want to use this PC in your LAN again the network settings of this PC have to be reconfigured Printer settings PC settings Printer driver settings Port numbe...

Page 187: ...m the software Open the print dialog window in your software usually File Print Activate the Print to file checkbox as shown in Figure 79 Figure 79 Print dialog window Click on the OK button Select a...

Page 188: ...Properties Select the tab Ports and choose FILE as the port for this printer Figure 81 Printer port properties Click on the OK button From now on the Print to file dialog window will open when sending...

Page 189: ...orrectly when connecting the printer via USB Install the printer driver first Please make sure to install the printer driver before you connect to the printer to the PC Make sure that the connection v...

Page 190: ...river to send the flashware file to your printer Download your free copy at http www lerup com printfile Please perform the following steps to send the flashware file to your printer 1 Execute the Set...

Page 191: ...Print File 6 Search for the Hex file hex of the Firmware Click on Open 7 Choose the printer driver of your printer model Click on OK The download starts now 5 Completing the update When the update is...

Page 192: ...ess just turn the printer off and on Check if you are sending a compatible Flashware file Try to resend the file Pos 133 Bedienungsanleitungen Ger te spezifisch Drucker 11 x_ 2_How to connect the FD13...

Page 193: ...3 Feeder stand position label Place the feeder onto its stand The stand ensures that the materials are fed at the right height Put the feeder onto the stand by putting the two pins on the top of the s...

Page 194: ...er Manual Version 3 1 Figure 84 Feeder on stand I Place the feeder onto the stand so that both positioning fingers of the stand and the ejection roller of the feeder are in the same direction see Figu...

Page 195: ...nd II Connect the FD 13 FD 15 feeder to the Hasler HJ 3630 with the serial cable Connect the two devices with the serial cable 9200057S EG1001 124 as shown below Figure 86 Serial connection between pr...

Page 196: ...that can be used in combination with the Hasler HJ3630 printer Please see chapter 9 7 Accessory devices on page 177 for further information Adjusting the separation rollers to the media thickness Loo...

Page 197: ...ch of the unused separator rollers when setting the paper separation Otherwise these rollers could wear the feed roller Adjusting the paper side guides Please check whether the medium to be processed...

Page 198: ...ible material large width flat angle Figure 5 Adjusting the paper feed ramp and the slide side view Figure 6 Filing the stack with a fanned out pile side view Filling the paper stack If not already do...

Page 199: ...ation is the use of the printer behind an inserter machine This mode allows specific settings for status feedbacks by the printer and handling of no data events R P V Only occurs in a specific non sta...

Page 200: ...oth the Belt and the Tracking mode are working as described above F B F b f B f b AS Orbit only These operating status texts are only shown when the feeder and BASE conveyor are connected via serial c...

Page 201: ...read the additional operation instructions for this ink typ u USER INK Not optimized default parameter This parameter can be used for all non Hasler approved inks t KH UV2 TEXT Available for certain...

Page 202: ...ffice machines EN 60950 1 2006 11 Noise immunity DIN EN 55024 2003 10 Perturbing radiation DIN EN 55022 2008 07 Industrial interference resistance DIN EN 61000 6 2 2006 03 Interference resistance agai...

Page 203: ...mercial environment This equipment generates uses and can radiate radie frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radie...

Page 204: ...e same baud rate It may range between 1 200 and 9 600 baud depending on the computer used The baud rate is only determined when a serial interface is used Bitmap Bitmap represents a collection of dots...

Page 205: ...driver Dye Based Ink In dye based inks the chromophore elements of the ink are solute particles dye An advantage of a dye based ink is the longer decap time compared to a pigmented ink An example for...

Page 206: ...e printer They are an inherent part of the printer Line thickness The line thickness refers to the line width A distinction is drawn between normal and bold line thickness Loadable fonts Loadable font...

Page 207: ...rinting of the salutation at the beginning of a letter e g Dear Ms Smith Usually the personalization includes the addressing of this document see addressing and individualize Pigmented Ink In pigmente...

Page 208: ...n is done by the reading device Resolution The resolution tells you how many picture elements a print process can print per area Usually the resolution is stated in dpi dots per inch Apart from the re...

Page 209: ...ion the printed image and to stop the printer in case of a jam The Top of Form Sensor is either a contrast or a reflection sensor USB USB is the abbreviation for Universal Serial Bus It is used to est...

Page 210: ...ead printer 21 Flashware 191 Flashware update 191 GAP U1 U2 60 Glossary 206 Handling ink cartridges 35 Ink cartridge 15 34 121 Ink tray plate 124 Ink trays 124 172 Interfaces 29 Key combinations 23 24...

Page 211: ...Reset printer 134 Runner 200 Scope of delivery 16 Secondary Functions 23 24 25 Service 14 120 Service Position 124 Service station 124 Setting 210 Slide 200 Software application39 40 53 56 71 72 Spar...

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Hasler HJ 3630, Operating Manual

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