Hardi NAVIGATOR FORCE Instruction Book Download Page 100

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7 - Fault finding

100

Mechanical problems

Emergency Operation - Hydraulics

In case of power failure, the damper control can be operated as follows:

Remove plastic cover (A) from valve (B).

Pivot valve (B) inward.

Emergency Operation - Liquid system

In case of power failure, it is possible to operate all functions of the operating unit manually. First disconnect the multi-plug
from the control box. Now manually turn the emergency control knobs.

The problem may be due to a blown fuse. A fuse is placed inside the box. Fuse type: Thermo.

Summary of Contents for NAVIGATOR FORCE

Page 1: ...NAVIGATOR FORCE Original Instruction book 67039600 100 Version 1 00 GB 05 2014 www hardi international com ...

Page 2: ...ct at the time of printing As it is the policy of HARDI INTERNATIONAL A S to continuously improve our products we reserve the right to make changes in design features accessories specifications and maintenance instructions at any time and without notice HARDI INTERNATIONAL A S is without any obligation in relation to implements purchased before or after such changes HARDI INTERNATIONAL A S cannot ...

Page 3: ...arding the Machinery Directive CE marking 2009 127 EC and later amendments regarding machinery for pesticide application 2014 30 EU regarding electromagnetic compatibility EMC Electronic components on the machine are tested and installed according to the requirements of the EMC Directive as well as the following ISO standard ISO 14982 regarding test methods and acceptance criteria for electromagne...

Page 4: ...1 EU Declaration 4 ...

Page 5: ...4 BoomPrime optional 25 Diagram Basic Liquid System 26 Diagram Liquid System with Options 27 Hydraulic Systems 28 Hydraulic Blocks 28 IntelliTrack Hydraulics optional 29 Boom 30 Boom and terminology 30 Equipment 31 ManualTrack 31 IntelliTrack 31 Driving Technique for IntelliTrack 31 Platform 32 Right Side Cover 32 Tank Level Indicator 32 Nozzle Pressure Gauge 33 ChemLocker optional 33 SafetyLocker...

Page 6: ...s 51 Emergency and Parking Brake optional 51 Hydraulically Activated Brakes optional 51 Air Activated Brakes 1st option 52 Air Activated Brakes 2nd option 52 Single Line Air Brakes optional 53 Dual Line Air Brakes optional 53 5 Operation General Info 55 Environmental Info 55 Boom 56 Safety Info 56 Manoeuvring of the Boom HPZ with HC 6500 HC 8500 HC 9500 ISOBUS 57 Hydraulic Slanting Control Optiona...

Page 7: ...rs Service Wheel Nuts 80 50 Hours Service Air Brakes optional 80 50 Hours Service Tyre Pressure 80 100 Hours Service Check Adjust Drawbar Fixed High Drawbar only 81 250 Hours Service Readjustment of the Boom 81 250 Hours Service Hydraulic Circuit 81 250 Hours Service Hoses and Tubes 81 250 Hours Service Wheel Bearings 81 250 Hours Service Inspect Parking Brake optional 82 250 Hours Service Brake A...

Page 8: ...eneral Info 101 Overall Dimensions 101 Weight 102 Wheel and Axle Dimensions 102 Pump Specifications 103 Pump Model 363 5 5 103 Pump Model 363 10 0 103 Pump Model 463 5 5 103 Pump Model 463 6 5 103 Pump Model 463 10 0 103 Pump Model 463 12 0 104 Technical Residue 104 Filters and Nozzles 104 Temperature and Pressure Ranges 104 Brakes 105 Power Consumption 105 Airborne Noise Emission 105 Tyre Pressur...

Page 9: ...er for further explanation before using the equipment Local law may demand that the operator is certified to use spray equipment Adhere to the local law The driver seat in the tractor is the intended working place during operation Wear protective clothing Clothing may differ depending on the chemical being sprayed Adhere to the local law Wash and change clothes after spraying Wash tools if they ha...

Page 10: ...s places on the machine Anybody working with or being in close range of the sprayer must respect these labels The labels should always be clean and readable Worn or damaged labels must be replaced with new ones Contact your local dealer for new labels Note that not all labels shown here will apply to your sprayer Chemical handling Carefully read the informations about chemical preparation before h...

Page 11: ... not ride on platform or ladder Risk of sprayer tipping over Be aware when disconnecting the sprayer Grapping area Manual handling of the boom etc Not for drinking This water must never be used for drinking Not for drinking This water must never be used for drinking Tank under pressure Beware when moving lid EasyClean filter service Open and clean filter monthly Lifting point Lifting point Load in...

Page 12: ...2 Safety Notes 12 ...

Page 13: ...ator 7 Spray Pressure Gauge 8 Clean Water Tank Lid 9 SafetyLocker 10 Parking Brake 11 Pump 12 Drawbar Hitch 13 Support Leg 14 Step to Platform 15 Agitation External Cleaning Device Valve 16 Pressure SmartValve 17 External Filling ON OFF Valve 18 Suction Valve 19 External Filling Coupler 20 EasyClean Filter 21 Rinsing Tank Coupler 22 Pressure Draining Coupler 23 TurboFiller Valves 24 TurboFiller ...

Page 14: ...3 Description 14 View 25 RinseTank 26 Main Tank 27 Hose Reel for External Cleaning Device 28 ChemLocker with FoamMarker Tank 29 CycloneFilter 30 Support Leg Storing Position ...

Page 15: ...tection chemicals and liquid fertilisers The equipment must only be used for this purpose It is not allowed to use the sprayer for any other purposes If no local law demands that the operator must be certified to use spray equipment it is strongly recommended to be trained in correct plant protection and in safe handling of plant protection chemicals to avoid unnecessary risk for persons and the e...

Page 16: ...om the pump will be routed to The active function is indicated by the indicator The handle is turned so the indicator points to the label for required function If handle is turned to a position without label unused function then the valve is closed Suction Valve Blue symbols This valve is to select suction from main tank or from the rinsing tank The handle is turned so the label for required funct...

Page 17: ...he same time as the section valve motors are started This avoids overpressure situations e g after running empty and refilling of the main tank The 5 sensors are also back up for each other ensuring that the system can continue regulation even if one or more sensor signals fails The applied sensors measure Sprayer speed km h Fluid flow l min Fluid pressure bar Pump speed rpm Regulation valve openi...

Page 18: ...ate is changed in steps as up or down Press a button on the controller box to select regulation mode Calibration Jug Flow to the section valves Nozzle size l min at 3 bar has been calculated Drop No flow to the section valves The pump is not started or the pressure SmartValve is set to another function than spraying Question Mark Flow to the section valves but pressure and flow has not yet been st...

Page 19: ...r a longer period so that operator could have changed to another nozzle size Last saved nozzle size becomes unreliable Software enables maximum pressure limit Controller reaction Headland boom is closed Controller detects pressure at armature and bypass flow back to tank Software uses last saved nozzle size and feeds forward to prepare for opening of the boom Max pressure limit is enabled because ...

Page 20: ...3 Description 20 RinseTank A rinsing tank can be mounted to the rear of the sprayer The tank is made of impact proof and chemical resistant polyethylene Nominal content is approximately 450 litres ...

Page 21: ...e see Spray Technique book EasyClean Filter To ensure proper function of filter and its built in valve the filter must be opened at least once every month A label on the lid also designates this To open filter then turn it counterclockwise and pull it up like shown on picture Pull out the two locks A to remove filter element from the lid Besides the spray pressure gauge on the platform an EasyClea...

Page 22: ...n flow to prevent filter is going to be clogged when spraying This position is used when rinsing the boom if the main tank is empty C This position marked with 3 dots Flushing position which is used if filter is clogged Lift and hold the lever to use this position which largely increases return flow and flushes the filter The pressure SmartValve must be set to Spraying μ ATTENTION Use of position ...

Page 23: ...ansferred to main tank TurboDeflector Valve This TurboDeflector valve activates theVortex flushing of theTurboFiller Lift the lever to lock it in open position for continuous liquid rotation in the hopper Chemical Container Rinsing Lever The upper lever is used for two purposes When the TurboFiller lid is open For rinsing empty containers Place the container over the rotating flushing nozzle in th...

Page 24: ... rinse water to be directed from the rinse tank into the main tank and piping to dilute spray liquid residues The dilution kit will ease diluting of chemicals in main tank or boom piping done from the drivers seat while driving in the field This can be useful when interrupting a spray job e g because of rain or before the tank has to be re filled at the farm The dilution kit has two functions that...

Page 25: ...into the middle of each section B Liquid for BoomPrime is taken through a bypass valve D just before the flowmeter This valve operates in opposite phase When priming the direction of liquid flow will be reversed The liquid will be fed into the nozzle tubes from each end and they will then return any water back to the main tank through the EFC section valves return line C The BoomPrime pressure is ...

Page 26: ...4 Pressure Control Valve 5 Pressure SmartValve 6 CycloneFilter 7 Return Line for Boost Function 8 Bypass Valve for Boom 9 Distribution Valves 10 Pressure Gauge 11 Spray Boom 12 Agitation Valve 13 Agitation Tube 14 Return Line Riser Pipe 15 One Way Valve 16 Safety Valve 17 Riser Pipe 18 Purge Valve ...

Page 27: ...insing Nozzles 20 RinseTank 21 RinseTank Coupler 22 Valve Block for TurboFiller 23 TurboFiller 24 Ejector for TurboFiller 25 EcoFill Valve 26 Tank Hose for Turbofiller 27 Filling Coupler 28 Filling Valve 29 FastFiller Ejector 30 FastFiller Hose to Tank Inlet 31 Pressure Empty 32 Pressure Drop Line for Pressure Empty 33 External Cleaning 34 Restrictor 35 Pressure Control Valve 36 EcoFill Coupler 37...

Page 28: ...ck which manages hydraulic pressure for the boom controls ParaLift This hydraulic block manages hydraulic pressure for the ParaLift Open Centre Hydraulics The open centre hydraulics block is necessary if the tractor uses open centre hydraulicsand or load sensing For adjustment see Open Centre Hydraulics optional on page 42 O LS ...

Page 29: ...with AutoHeight this hydraulic block manages hydraulic pressure for the automatic boom height control functions IntelliTrack Hydraulics optional This IntelliTrack hydraulic block manages hydraulic pressure for the IntelliTrack steering functions ...

Page 30: ...rnative boom widths The boom can be used in half folded position Half folded lengths are as follows For 2 folded booms the terminology are as follows A Breakaway section C 1st outer wing E Inner wing F Centre section For 3 folded booms the terminology is as follows A Breakaway section B 2nd outer wing C 1st outer wing E Inner wing F Centre section NOTE When controlling the 3 fold boom via the SetB...

Page 31: ...Tracking Drawbar Transport Lock on page 39 Refer to the Controller instruction book for specific instructions NOTE IntelliTrack requires a controller More information about the controller can be found in the separate instruction book Driving Technique for IntelliTrack A trailer with IntelliTrack behaves differently than a normal trailer In tracking position the vehicle centre of gravity is displac...

Page 32: ...om box C Clean water tank The clean water tank is integrated in the side cover It is filled from the platform when the side cover is closed μ ATTENTION Only open the right side cover when the clean water tank optional is empty Tank Level Indicator The actual tank level in the main tank can be observed on the tank level indicator The scale is displayed in litres μ ATTENTION The level indicator is o...

Page 33: ...chemical containers etc is mounted on the sprayers right side If the optional FoamMarker is selected the FoamMarker tank is then placed inside the ChemLocker μ ATTENTION Maximum load is 100 kg or 100 litres SafetyLocker optional The locker is integrated in the front left side just above the SmartValves It is for the purpose of storing non contaminated protective gear soap for hand washing etc The ...

Page 34: ... Clean with a dry cloth if needed External Cleaning Device optional This equipment comprises a hose reel and a spray gun C for cleaning the complete sprayer externally in the field with clean water The External Cleaning Deviceis located on the sprayersrightsidejust behind the ChemLocker WARNING The Cleaning Device produces a high pressure and incorrect use may result in personal injuries DANGER Ne...

Page 35: ...the rear end A or a hook can be fastened into the hole in the front end of the sprayer B as shown Before Putting the Sprayer into Operation Although the sprayer has been supplied with a strong and protective surface treatment on steel parts bolts etc in the factory it is recommended to apply a film of anticorrosion oil e g CASTROL RUSTILO or SHELL ENSIS FLUID on all metal parts in order to avoid c...

Page 36: ...de only 3 Secure with the linchpin To remove the support leg 1 Lift the leg 2 Remove the linchpin and pull out the support leg 3 Secure the leg at the storage bracket with the linchpin Jack Up the Sprayer When the sprayer needs wheel mounting wheel changing brake or wheel bearing changing etc then jack up the sprayer under the axle as shown DANGER Be sure to place sprayer at level and firm ground ...

Page 37: ...GINE and remove the ignition key before carrying out maintenance or repairs to the transmission shaft or implement DANGER A ROTATING TRANSMISSION SHAFT WITHOUT PROTECTION GUARDS IS FATAL PTO Installation DANGER As PTO shafts are dangerous in operation always read the manufacturer s instruction book before applying any changes to the transmission shaft First installation of the transmission shaft i...

Page 38: ...has rods instead of cylinders All drawbars are fastened to the underside of the sprayer near the rear axle with 6 bolts secured by lock nuts Furthermore the drawbar is supported by 2 bolts secured with lock nuts located in the area below the platform Following drawbar hitches are available steering or fixed for both high and low tractor hitch points A Low D33 50 swivel B Low D50 hitch C Low K80 Zu...

Page 39: ...o be equal for the two turnbuckles A to position the drawbar Turn the turnbuckles A until the measure is correct 3 Retighten the counternuts B again Tracking Drawbar Transport Lock The transport lock is a safeguard that will keep the drawbar in a centred position in case of hydraulic leakage during transport on public roads The transport lock is fixed by swinging the lock plate onto the steering c...

Page 40: ... the tractor wheels or the PTO shaft all hoses cables and wires are held by the hose package support fitted to the sprayer platform μ ATTENTION A sprayer with IntelliTrack requires more slack in the cables Make sure that the hoses and cables are long enough in tight turns when fully steered ...

Page 41: ...Requirements for tractor The hydraulic system requires One double acting outlet for the electro hydraulic operation of the boom functions One double acting outlet for the operation of the hydraulic pump drive One double acting outlet for the operation of the hydraulic support leg μ ATTENTION The hydraulic hoses are marked with arrows to indicate the direction of oil flow The system has a built in ...

Page 42: ...nection WARNING Before operating the hydraulics the valve should be set according to the specific tractor model If you are unsure of the type of hydraulic system in your tractor please contact your tractor dealer Combinations of settings for flow element and circuit value if the tractor requires pressure relief contact your tractor dealer for further advice WARNING Always be sure to fully open or ...

Page 43: ... F is 2 50 Volt i e in the centre position 5 If the reading F is not correct adjust the chain connection until F 2 50 Volt Allowable deviation is 0 05 Volt Power Supply Power requirement is 12V DC Always note polarity For proper function of the electric equipment the wires must have the following recommended cross sectional areas and correct fuses to ensure a sufficient power supply The delivered ...

Page 44: ...can be bent and shortened A spacer C is also supplied to allow further attachment possibilities Find the best solution for your tractor or vehicle Tube B plate is staggered so that if correctly orientated all boxes will line up μ ATTENTION See also the controllers instruction book for further details of fitting the controller equipment Road Safety Kit optional Connect the plug for rear lights to t...

Page 45: ...to pass by it to trigger a signal Adjustment 1 Assure that the speed ring is correctly fitted to the wheel so that the arrow A follows the forward rotation of the wheel 2 Adjust so the sensor lines up in the middle of the gaps in vertical direction Distance from centre of the sensor to top of the brake drum 412 mm brake drum 60 mm 400 mm brake drum 75 mm μ ATTENTION If necessary readjust plate on ...

Page 46: ...p Check condition of O rings and lubricate if necessary or replace if damaged before reassembly DANGER Never open the Cyclone filter unless the suction valve is closed and the pressure SmartValve is turned to Main tank Otherwise spraying liquid may hit you when opening the filter and drain from the main tank ...

Page 47: ...cture is an example only HC 6500 1 Press button F1 to activate Dilution kit 2 Press button F1 to choose Dilute boom 3 Press button F2 to choose Dilute tank When a function is chosen a timer will automatically start 4 Press either button F1 or F2 to stop the function Dist left DilutionKit 0 meter SQ Dist left DiluteBoom 0 DiluteTank Tank cont Timer 0 0 00 meter litre mm ss LA Dist left NoDilution 0...

Page 48: ... adjuster screw A to increase the BoomPrime pressure to 3 bar or until the nozzles start to leak 5 If nozzles leak then lower the BoomPrime pressure by 1 bar on the adjuster screw A μ ATTENTION If not adjusted correctly nozzles will not close i e will leak when the spraying is stopped or it will not prime the tubes The possible priming circulation speed of BoomPrime relies on the non dripvalves to...

Page 49: ...ance from centre tyre to centre of rear frame is equal at right and left side 11 Retighten bolts and wheel bolts to specified torque after 8 hours of work μ ATTENTION The wider the track width the better the stability of the sprayer HARDI recommends to work with widest possible track width μ ATTENTION Depending on configuration of the machine the track width can be altered in the range from 1800 m...

Page 50: ...nd agitated until it is fully dissolved Never pour water on to CaCl2 If you get CaCl2 in your eyes flush instantly with cold water for at least 5 minutes and seek medical advice afterwards WARNING The tyres must be liquid filled to max 75 of total tyre volume Fill only the quantity of liquid necessary to obtain sufficient stability of the sprayer Do not fill liquid and CaCl2 mixture in tyres witho...

Page 51: ...arking brake before the rope breaks μ ATTENTION To ensure safe engagement and to avoid damages to the parking brake use a rope with an ultimate stress between 690 and 785 N WARNING Release the parking brake before driving Hydraulically Activated Brakes optional This requires a special trailer brakevalveattached to the tractor hydraulic and brake system Connect the snap coupler to the tractor brake...

Page 52: ... optimal air pressure to the trailer brakes WARNING Driving with a wrong setting for the load apportioning valve will result in excessive or insufficient braking which can cause hazardous situations Manual control of air brakes The braking system can be controlled manually to move the trailer when it is not coupled to the tractor Near the platform at the front of the trailer a black and a red oper...

Page 53: ...servoir 4 Check brake circuit for leaks Dual Line Air Brakes optional 1 Flip the snap coupler protection flaps away 2 Connect the two snap couplers for supply and control to the tractor outlets The couplers are colour coded and secured against incorrect attachment 3 Let the air compressor fill the sprayer s air reservoir 4 Check brake circuits for leaks Red Supply line right Yellow Control line le...

Page 54: ...4 Sprayer setup 54 ...

Page 55: ...5 5 Operation General Info Environmental Info For environmental info please refer to the following parts in the Spray Technique Book Nozzles Spray quality Choosing nozzles for arable crops Spraying speed ...

Page 56: ...hen folding or unfolding the boom make sure that no persons or objects are within the operating area of the boom DANGER Always follow the guidelines listed below when driving in areas with overhead power lines Neverusethefolding unfoldingfunctions in areas withoverhead power lines Unintended boom movements may cause contact with overhead power lines μ ATTENTION A label ref no 978448 follows the sp...

Page 57: ... is locked This takes approximately 10 seconds 2 Push the button 5 to unfold the inner wings completely approximately 5 seconds or a warning will appear Check that the pendulum locked symbol is visible in the display 3 Push the buttons 7 to unfold the 1st outer wings 4 Push the lift down button I to lower the boom to the correct working height 5 If not unlocked then press 2 and symbol appears in d...

Page 58: ...t Function The following boom tilt function controls enables you to adjust the boom height individually in the right and left hand side HC 6500 HC 8500 HC 9500 Controller Boom tilt function controls A B C and D on the Grip Night Spraying Light optional The night spraying light is turned on in the controller unit in the tractor Press the A and B buttons If traffic light is fitted the work lights wi...

Page 59: ...etres from non public water supplies for drinking purposes and from treatment sumps and cesspools of drainage systems and 3 50 metres from surface water watercourses lakes and coastal waters and from nature reserves D Alternatively the sprayer can be filled in the field where the spraying is to take place If so choose a different location for each refilling If no other requirements of distances ex...

Page 60: ...s operated as follows 1 Remove cover and connect suction hose to Suction Manifold 2 Turn pressure SmartValve to Main tank 3 Turn handle on External Filling Device valve towards Filling Device 4 Engage diaphragm pump and set PTO revolutions at 540 rpm 5 The tank is now filled with water Keep an eye on the liquid level indicator 6 Turn handle on Suction Manifold away from Filling Device to discontin...

Page 61: ... in use for a longer period of time μ ATTENTION For cleaning purposes etc the rinsing tank is also accessible via the tank lid on top of the tank Filling of Clean Water Tank To fill the clean water tank 1 Remove the tank lid 2 Fill with clean water 3 Reposition the tank lid For use of water Turn the ball valve lever to open The ball valve is located on the valve cover The water from this tank is f...

Page 62: ...e tank lid Note instructions on the chemical container WARNING Be careful not to slip or to splash chemicals when carrying chemicals up to the tank lid μ ATTENTION Due to risk of spillage and spot contamination several countries do not allow to fill chemicals directly through the tank lid Use the TurboFiller for all filling of chemicals instead 1 Make sure the spray control unit is switched off 2 ...

Page 63: ...transfer chemicals to the main tank TheTurboFiller suction valve must be open for at least 20 seconds after the chemical is no longer visible in the hopper in order to empty the transfer hoses completely into the main tank DANGER If the TurboFiller and the transfer hoses are not completely emptied there is a risk of chemicals being sucked out of the main tank 6 If the chemical container is empty i...

Page 64: ...ng on pump model 4 Open TurboFiller lid Open TurboDeflector valve and TurboFiller suction valve 5 Measure the correct amount of powdered chemical and sprinkle it into the hopper as fast as the transfer device can flush it down The TurboFiller suction valve must be open for at least 20 seconds after the chemical is no longer visible in the hopper in order to completely empty the transfer hoses into...

Page 65: ...from main tank Turn the pressure alve towards Pressure draining TurboFiller and turn the Agitation valve towards Agitation Other valves closed 2 Engage the pump and set PTO speed to 540 rpm or 1000 rpm depending on pump model 3 Agitation has started and should be continued for at least 10 minutes 4 The spray job can now be resumed Turn pressure SmartValve towards Spraying and start spraying DANGER...

Page 66: ...ft the TurboFiller suction valve to open position on the TurboFiller to enable the vacuum 5 Engage the pump and set PTO speed to 540 rpm or 1000 rpm depending on pump model 6 When the chemical container is empty then the hose can be rinsed by moving the Micromatic connector from the chemical container to the Micromatic coupler on the sprayer 7 Then turn the suction SmartValve to Suction from rinsi...

Page 67: ...o inspect if theTurboFiller is empty If not close the lid again and press theTurboFiller suction valve until the TurboFiller is empty 7 After the last flushing the TurboFiller suction valve must be open for at least 20 seconds after the rinse water is no longer visible in the hopper in order to completely empty the transfer hoses into the main tank μ ATTENTION The TurboFiller needs to be cleaned t...

Page 68: ...n Off for a short while and then turn it on again This also dilutes the pressure equalization piping 7 Repeat step 1 6 twice until the rinsing tank is empty Boom dilution When a spray job is interrupted then chemical residues in the boom piping must be diluted before returning to the farm 1 Continue driving in the field with the Main valve On Off open 2 Select Boom dilution C 3 Dilute boom piping ...

Page 69: ...rses ditches wells springs etc The washings from the cleaning area must not enter sewers Alternatively the washings can be retained in an appropriate receptacle diluted and distributed over a larger cultivated area see also Filling Washing Location Requirements on page 59 Cleaning starts with the calibration as a well calibrated sprayer will ensure the minimal amount of remaining spray liquid It i...

Page 70: ...conds and then close agitation valve completely 3 Turn suction valve towards and the pressure SmartValve towards with all sections off for approximately 45 seconds 4 Turn all sections on Spray until air comes out of nozzles When pressure drops close regulation valve by pressing the button until yellow LED lights on the valve When the boom is completely empty press the button for a few seconds to a...

Page 71: ...r sprayer cleaning is recommended as some also lubricate ball valves etc 4 Start the pump and operate all controls enabling the liquid to come into contact with all the components Operate the distribution valves as the last thing Some detergents and deactivating agents work best if they are left in the tank for a short period Check the label 5 Drain the tank and let the pump run dry Rinse inside o...

Page 72: ...lose theTurboFiller suction valve again Take care that the External fast filling connection and the line are not contaminated with chemicals 5 Turn the suction valve towards and the pressure SmartValve towards and spray the liquid in the field just sprayed Cleaning of Main Tank 6 Turn the suction valve towards and the pressure SmartValve towards Remove the filling strainer to avoid any cleaning sh...

Page 73: ...pray liquid will inevitably remain in the system It cannot be sprayed properly on the crop as the pump takes in air when the tank is just about empty This technical residue is defined as the remaining amount of liquid in the system when the first clear pressure drop appears on the pressure gauge The residual dilutable volume is 41 litres See Technical Residue on page 122 for specific technical res...

Page 74: ...Device to wash everything on the outside of the sprayer 1 Unroll the hose from the reel 2 Engage pump speed to approximately 250 rpm or 560 rpm depending on pump model 3 Turn suction SmartValve towards and pressure SmartValve towards or not used function 4 Turn agitation valve towards and clean the sprayer 5 After cleaning close the agitation valve again 6 Roll the hose to the reel again DANGER Be...

Page 75: ...ed the lubricator until new grease becomes visible Pictograms in lubrication oiling plans designate the following 1 Lubricant to be used see Recommended lubricants 2 Recommended intervals hours μ ATTENTION If the sprayer is cleaned with a high pressure washer lubrication of the entire machine is recommended Recommended Lubricants BALL BEARINGS Universal Lithium grease NLGI No 2 SHELL RETINAX EP2 C...

Page 76: ...6 Maintenance 76 Boom lubrication oiling plan ...

Page 77: ...6 Maintenance 77 Trailer ParaLift Lubrication Oiling Plan Central lubrication PTO Lubrication Oiling Plan PTO shaft type 100 series 1 1 2 3 4 4 3 2 1 10 C 50 ...

Page 78: ...ilter from the filter housing 3 Separate filter element from lid filter guide by turning locks outwards 4 Clean filter and if necessary clean the housing for larger impurities To reassemble 1 Grease the O ring on the filter lid 2 Press the filter onto the filter guide lid Make sure that it has caught the guide 3 Reassemble filter filter lid into the housing Make sure that it has caught the guide i...

Page 79: ...g and screw the lid until it hits the stop WARNING Always wear protective clothing and gloves before servicing the filter DANGER The pressure valve must always be turned to the unused function or to tank cleaning nozzles before opening the CycloneFilter If not the spraying liquid can hit you when opening the filter and the main tank content will drain away 10 Hours Service In Line Filter optional ...

Page 80: ...Nm Tightening sequence for wheel nuts See illustration and tighten in the numbered order μ ATTENTION When wheels has been mounted or re tightened the plastic nut covers must be placed on the nuts afterwards 50 Hours Service Air Brakes optional The air brakes are checked for leaks by the following procedure 1 Connect the snap couplers to the tractor Fill the trailer air tanks 2 Check for leaks with...

Page 81: ...under pressure 250 Hours Service Hoses and Tubes Check all hoses and tubes for possible damage and proper attachment Replace damaged hoses or tubes 250 Hours Service Wheel Bearings Check for play in the wheel bearings 1 Place stop wedges in front of and behind the left wheel and jack up right wheel 2 Rock the right wheel to discover possible play in the bearings 3 If any play support the wheel axl...

Page 82: ...ake connector C 3 Fine tuning of the hand brake can be adjusted with the cable bolt D 250 Hours Service Brake Adjustment optional Lift the back of the sprayer from the ground It is recommended to use two lifting jacks which are placed under the wheel axle Make sure the sprayer is stable and secured before carrying out any adjustments μ ATTENTION There are two versions of the hand brake system avai...

Page 83: ... brake drum D Use a wheel puller if necessary 6 Vacuum the brake drum D for brake dust or rinse it with water DANGER Brake dust can cause severe health injuries Avoid inhalation of brake dust Wear a respirator when servicing the brakes Do not clean brakes with compressed air Use a vacuum cleaner or rinse with water to avoid brake dust being blown around 7 Rinse the remaining parts on the brake car...

Page 84: ...re fitting them to the wheel axle WARNING Do not get oil or grease in contact with the brake linings and drums 17 Fit the castle nut C Rotate the brake drum D and tighten the castle nut C until a slight rotation resistance is felt 18 Loosen the castle nut C again until the first notch is aligned with the cotter pin hole in the axle μ ATTENTION The shaft has a vertical and an horizontal cotter pin ...

Page 85: ...eplaced correctly μ ATTENTION A special valve with white flap 2A is used at the two upper side inlets It has to be placed in the valve openings as shown All others are the type with black flap It is recommended to use new gaskets 3 when changing or checking the valves Diaphragms Remove the diaphragm cover 4 The diaphragm 5 may then be changed If fluids have reached the crankcase re grease the pump...

Page 86: ...down through the drain valve hole until it is free in the top of the tank 3 The pole can now be taken out of the tank through the filling hole DANGER Do not enter the inside of the tank the parts can be changed from the outside of the tank Drain Valve Seal Replacement If the main tank drain valve leaks the seal and seat can be changed in the following way DANGER Do not enter the inside of the tank...

Page 87: ...erage may be used For RADIAL connections only tighten by hand Adjustment of 3 Way Valve The large ball valve type s93 can be adjusted if it is too tight to operate or if it is too loose liquid leakage Correctsettingiswhenthevalvecanbe operated smoothly by one hand Use a suitable tool and adjust the toothed ring inside the valve as shown on the drawing μ ATTENTION The small ball valves type s67 can...

Page 88: ...ithout pressure in the system WARNING No one is allowed under the boom whilst the adjustment is carried out Alignment of inner and 1st outer wings The inner wing sections must be aligned with the 1st outer wing sections If necessary adjust the inner wing sections as follows 1 Depressurize the folding cylinders 2 Loosen counter nuts A and C 3 Loosen the screws B 4 Adjust the rigging screw D until t...

Page 89: ...150 N 15 kg is applied to the extremity of the breakaway section If necessary the release force is adjusted as follows 1 Make sure that claw coupling is correctly lubricated 2 Loosen the counter nut A 3 Adjust the nut B until the breakaway will release at a force of 150 N 15 kg applied at the extremity of the section 4 Tighten the counter nut again DANGER Never place fingers into open breakaway cl...

Page 90: ... B against the wire C again Wear Bushing Replacement on Boom Lift The wear bushes are inspected and renewed before they are worn through 1 Connect the trailer to a tractor and unfold the boom to working position 2 Lift the boom centre frame with a lifting device and support it until the load is taken off the parallelogram arms 3 Remove the screws A and pull out the pins B at one of the upper paral...

Page 91: ...ft to right 8 10 times 8 Complete the venting procedure again to ensure that there is no air in the system 9 Mount the dust caps onto the venting screws again DANGER Be careful when operating the steering Make sure that there is space enough to steer the sprayer from side to side Only persons working on the sprayer is allowed in the moving area of the sprayer Suspension Rubber Dampers optional If ...

Page 92: ...Using the appropriate lubricant will prevent the tyre from slipping on the rim Always use specialised tools for mounting the tyres as recommended by the tyre supplier Make sure that the tyre is centred and that the beads are perfectly seated on the rim Otherwise tearing of the bead wire may occur Inflate the tyre to 1 1 3 bar 14 5 19 psi then check whether both beads are seated perfectly on the ri...

Page 93: ...the same length plus minus 2 mm Adjust with manual track button on the controller 2 Place the transverse potentiometer bar absolutely perpendicular to the drawbar 3 Go to menu 4 7 in the controller and check if the potentiometer reading F is 2 50 Volt 4 Adjust the potentiometer housing until the controller reads 2 50 Volt 5 Tighten the potentiometer body screws again DANGER Be careful when operati...

Page 94: ...ion when the pump is running This is good practice for all sprayers but particularly for sprayers without optional equipment DANGER Before turning pressure SmartValve to Pressure draining it is very important to be sure that the quick coupler lid is correctly and completely mounted to the filling stud in its locked position Failure to do so causes a risk of contamination and injury from the quick ...

Page 95: ...d distribution valves so that the antifreeze is sprayed through the nozzles as well The antifreeze will also prevent O rings seals diaphragms etc from drying out On sprayers with a FlexCapacity pump this must also be engaged and flushed 6 Lubricate all lubricating points according to the lubricating intervals 7 When the sprayer is dry remove rust from scratches or damage in the paint if any and to...

Page 96: ... pressure gauges again Seal with Teflon tape 5 Connect the sprayer to the tractor including hydraulics and electrics 6 Check all hydraulic and electric functions 7 Empty the tank for remaining antifreeze 8 Rinse the entire liquid circuit of the sprayer with clean water 9 Fill with clean water and check all functions 10 Check function of the brakes Please note that brake power will be reduced until...

Page 97: ...event the valves from closing correctly thus reducing the pump flow A bad reassembly of the pump elements especially the diaphragm covers causes air intakes or leaks and reduces the pump flow Rusted or dirty hydraulic components cause bad connections and early wears A poorly charged or faulty battery causes failure and misbehaviour in the electrical system Therefore ALWAYS check that Suction and p...

Page 98: ...ng to clog Clean all filters Formation of foam Air is being sucked into system Check tightness gaskets O rings of all fittings on suction side Excessive liquid agitation Lower pump speed rpm Check safety valve is tight Ensure returns inside the tank are present Use a foam damping additive Liquid leaks from bottom of the pump Damaged diaphragm Replace diaphragm See relevant section Vibrations in sy...

Page 99: ...lock does not lock Boom lift raises to max position when tractor hydraulics are engaged Back pressure in return line exceeds 15 bar Connect the return line with a free flow to hydraulic oil reservoir Divide return line in two and lead return oil back to reservoir via two spool valves Oil heats up in Closed Centre systems Bypass valve does not close properly Check close screw in by pass valve Inter...

Page 100: ...cover A from valve B 2 Pivot valve B inward Emergency Operation Liquid system In case of power failure it is possible to operate all functions of the operating unit manually First disconnect the multi plug from the control box Now manually turn the emergency control knobs The problem may be due to a blown fuse A fuse is placed inside the box Fuse type Thermo ...

Page 101: ...ifications Dimensions General Info All dimensions values and weights are depending on mounted options and specific adjustments Overall Dimensions A Total length Max 8 10 m B Total width Max 3 00 m C Total height Max 3 80 m ...

Page 102: ...bar load kg Total weight kg Axle load kg Drawbar load kg Total weight kg 24 m 4168 580 4748 8934 2244 11178 27 m 4350 610 4960 9038 2274 11312 28 m 4422 640 5062 9098 2304 11402 30 m 4494 670 5164 9158 2334 11492 32 m 4594 702 5296 9208 2364 11572 33 m 4624 712 5336 9298 2374 11672 36 m 4654 722 5376 9388 2394 11782 Wheel Fixed axle Short axle Long axle Mudguards Clearance 11 2x48 1800 or 2000 mm ...

Page 103: ...8 Technical specifications 103 Pump Specifications Pump Model 363 5 5 Pump Model 363 10 0 Pump Model 463 5 5 Pump Model 463 6 5 Pump Model 463 10 0 ...

Page 104: ...e for tank and fluid system Main tank 4000 litres Boom width 28 meters 41 litres Filter name Mesh Gauze width Color EasyClean Cyclone In line Tank strainer Nozzle 18 1 00 mm White Yes 30 0 60 mm Green Yes 50 0 30 mm Blue Yes standard Yes Yes 80 0 18 mm Red Yes Yes standard Yes Yes 100 0 15 mm Yellow Yes Yes Spray liquid system Operating temperature range 2 40 C Operating pressure for the safety va...

Page 105: ...actor cab or operating the chemical incorporator filling device Reference measurements indicate only in the latter case operating the chemical incorporator filling device a contribution from the sprayer of additionally 4 dB A Sprayer volume Drum dimensions Max drum diameter Min lining thickness 5000 6000 litres 412 x 160 mm 414 mm 5 5 mm Released 0 bar Empty main tank 2 8 bar Half main tank 4 3 ba...

Page 106: ... If changing tyres always use tyres with minimum load index as specified DANGER Never inflate tyres to more than the pressure specified in the table Over inflated tyres can explode causing severe personal injuries See the section Change of Tyres on page 92 10 km h 25 km h 40 km h 50 km h Tyre size Load index Max axle load kg Tyre pressure bar Max axle load kg Tyre pressure bar Max axle load kg Tyr...

Page 107: ... hoses and synthetic fittings can be incinerated at an authorized disposal plant The metallic parts can be scrapped Always follow local legislation regarding disposal Materials used Tanks HDPE Chassis frame Steel Pump Cast iron Diaphragms PUR Hoses suction PVC Hoses pressure EPDM Valves Glass reinforced PA Filters PP Nozzles Unfilled POM Fittings Glass reinforced PA ...

Page 108: ...13 Optional 5 Reg feedback 7a 18 S7 7b 19 S7 7c 33 Option 1 4 20mA 8a 37 S8 8b 36 S8 8c 32 Option 2 Frq 9a 35 S9 Air angle 0 5V 9b 34 S9 Fan speed 0 5V 9c not connected Option 3 Tank gauge 10a 21 On off 10b 22 On off 10c not connected PWM Output option 11a 23 Pressure 11b 24 Pressure 11c 28 Flow 12a 20 Foam blop 0 5V 12b 1 Option 4 Rx 12c 31 Speed 13a 3 FM L 13b 2 FM R 13c 30 Gnd sensor Position W...

Page 109: ...ht Right Right J1 3 1 2 R J2 2 J3 4 3 1 2 1 L 5 8 9 7 6 4 B D C J K M N I F E G H K L L A A Position light left B Back light left C Position light right D Back light right E Traffic light connector F Cable to JobCom G Right H Left I Boom light J License plate light K Position light left L Position light right M Sensor for work light N Work light ...

Page 110: ...fold Boom hydraulic HPZ 3 fold 1 2 1 2 1 2 0 9 1 2 0 7 0 7 0 7 0 7 1 2 1 2 0 9 0 7 0 7 0 55 0 55 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12 HAZ only HPZ only HAZ only 0 7 0 7 0 7 0 7 0 7 0 7 0 7 8 1 8 1 0 7 0 7 0 7 0 7 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12 0 7 0 9 0 9 ...

Page 111: ...raulic block for parali ORSF Item no 72809300 0 6 0 4 V0 P2 4 5 0 8 1 2 1 6 P V41 V40 L K T 1 8 if installed RB RA LB LA V63 V62 V61 V60 RB LA LB RA B A Boom P T Parali right T1 0 LS P1 Parali le Hydraulic block for bypass ORSF Item no 72809100 Hydraulic block for steering ORSF Item no 72523300 Hydraulic block for parali ORSF Item no 72809300 0 6 0 4 V0 P2 4 5 0 8 1 2 1 6 P V41 V40 L K T 1 8 if in...

Page 112: ...8 Technical specifications 112 ...

Page 113: ...g 51 Hydraulic 105 Hydraulically Activated 51 Bulbs 90 Bypass Valve 25 C Calibration IntelliTrack 93 Chemical Container Cleaning Lever 23 ChemLocker 33 Clean Water Tank 24 Cleaning 67 Maintenance of Filters 71 Outside 73 Outside Use of External Cleaning Device 74 Rinsing Tank and Rinsing Nozzles 72 Standard 70 Tank and Liquid System 71 Clogging Indicator 21 Connector Cigar 43 JobCom 43 Traffic Lig...

Page 114: ...aLift Lubrication Oiling Plan 77 M Manual Control of Air Brakes 52 ManualTrack 31 111 Mechanical Problems 100 N Night Spraying Light 34 74 Noise Emission 105 Nominal Contents 15 Non drip Valve 48 Nozzle Filters 21 79 Pressure Gauge 33 Tubes 87 O Occasional Maintenance 85 Off Season Storage 95 Open Centre Hydraulics 42 Operational Problems 97 Operator Safety 37 Optional Extras 74 P ParaLift 28 Park...

Page 115: ...ayer Use 15 Spraying Circuit 80 Stability 50 Steering Hydraulics Venting 91 Storage 95 Suction Filter 97 Valve 16 Support Leg 36 T Tank 15 Level Indicator 32 Technical Residue 73 Transmission Shaft 37 Transport Lock 39 TurboFiller 23 67 Rinsing 67 Suction Valve 23 TurboDeflector Valve 23 Turning the Wheel Rim 49 Tyre Change 92 Pressure 106 U Unloading the Sprayer 35 V Valve Bypass 25 Return 22 Tur...

Page 116: ...Index 116 ...

Page 117: ...Spare Parts To see updated spare part information the website www agroparts com can be visited Here all parts information can be accessed when free registration has been made ...

Page 118: ...HARDI INTERNATIONAL A S Herthadalvej 10 DK 4840 Nørre Alslev DENMARK ...

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