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Wagenbouw HAPERT                                                                                                                                   

24

   

Tying down/securing the load: 

The  load  must  always  be  tied  down  and  secured  properly  on  the  trailer using binders 
that are suitable for this specific purpose 
The tie rings, which are fitted as standard and are TÜV-certified according to quality 
mark DIN EN 75410-1, must be used to secure a load. 
 

                                        

 

 
 

 
 
 
 
 
 
 
 
 
 
 
For tying down the load, only use reliable ropes that are specifically designed for this 
purpose and that comply with standard EN 12195-2. 
The maximum load that the tie rings fitted on the sides of the trailer (see figure 7) can 
take is 1,000 kg (daN) 

 
Supports 

Supports fitted under the chassis can be extended when loading the trailer.  
 

How the supports work

:  After releasing the locking pin, the supports can be rotated 

90°  

Rotatable by 90˚ 

 

downwards and re-secured in position with the locking pin. 
Using the handle supplied with the trailer, the support should 
be lowered until it is approx. 5 cm above ground level when 
the trailer is empty (see figure 8). 

 
The 5 cm gap is needed to compensate for the spring of the axles. If the supports are 
lowered completely, they will take the entire weight of the load and can become 
damaged. On soft ground, suitable plate material has to be laid under the supports. 
 
Before driving off, the supports have to be secured in their top position and, if 
necessary, rotated 90° so that they lay parallel to the chassis (see figure 9). 

 
 

Figure 7 

 

Summary of Contents for COBALT HB

Page 1: ...genbouw HAPERT except for those chapters that are intended to be reproduced for use with this documentation such as summarised instructions and markings placed on trailers About the trailer This user...

Page 2: ...2 7 1 General information 13 2 7 2 Storage 14 2 7 3 Protection of the environment 14 2 7 4 Disposal of the trailer 14 3 OPERATING INSTRUCTIONS 15 3 1 Construction and operating devices 15 3 1 1 Remot...

Page 3: ...drawbar 33 5 1 2 Electrical system 34 5 2 Tipping system 35 5 2 1 Tipping range 35 5 2 2 Hydraulic pump 35 5 3 Physical conditions of use 35 5 4 Applicable directives and standards 36 6 MARKINGS ON T...

Page 4: ...Wagenbouw HAPERT 4...

Page 5: ...l part of the trailer You should therefore store it in a safe place It contains information that will be useful or necessary in the future for example for repairs and maintenance This documentation is...

Page 6: ...afety and Operating Instructions Service personnel People with the training experience and tools required to carry out the described work Chapter All Safety officer The person who is responsible for s...

Page 7: ...ext segments that are important for personal health and safety are printed in bold The following warnings may be placed on the trailer Warning This pictogram is a warning for the risk of personal inju...

Page 8: ...riod ensues from the nature of the problem or the circumstances of the case The warranty comprises of the replacement or repair of the faulty product or parts free of charge by the manufacturer or the...

Page 9: ...ation Using components other than those prescribed in this documentation Performing repairs without permission from the manufacturer Making changes to the trailer such as Changes to the control system...

Page 10: ...h a cargo bed is fitted For types COBALT HB and the INDIGO HT and LT the cargo bed can be tipped backwards by means of a hydraulic pump and cylinder For type COBALT HM and COBALT the cargo bed can be...

Page 11: ...however contain all the information you will need about the trailer If you have any doubts ask a relevant government official or your safety officer In this documentation a distinction is made betwee...

Page 12: ...operation Keep the workplace neat and tidy and free of obstacles Make sure the surroundings are adequately illuminated Be aware of the risk of becoming trapped between the cargo bed and the frame or...

Page 13: ...th regard to the maintenance of hydraulic systems 2 5 WORK AREA A work area of 100 cm around the trailer must be kept clear in order for the tipping system to be operated 2 6 WARNINGS ON THE TRAILER T...

Page 14: ...able regulations and environmental legislation 2 7 4 DISPOSAL OF THE TRAILER If the trailer is dismantled the local waste disposal regulations applicable at the time of dismantlement must be observed...

Page 15: ...ing devices for the electrical tipping system are A main switch A hold to run button on the control panel for raising the cargo bed A hold to run button on the control panel for lowering the cargo bed...

Page 16: ...Wagenbouw HAPERT 16 Main switch Emergency hand pump lever Electric operation switch Emergency hand pump valve COBALT Pump lever for hand pump Electric operation Main switch hand pump valve COBALT HB...

Page 17: ...Wagenbouw HAPERT 17 Hand pump valve Pump lever for hand pump INDIGO HT Hand pump valve Pump lever for hand pump INDIGO LT...

Page 18: ...al system is switched on See figure 1 Before using the remote control see figure 3 the on off button on the control panel see figure 2 needs to be pressed 2 times Now the remote control is ready for u...

Page 19: ...Raise button Lower button Figure 2 Left LED is green or blue GREEN Manual operation BLUE Handheld remote control Right LED is green orange or red GREEN Battery voltage is good ORANGE Battery voltage i...

Page 20: ...a two channel on off switch is not permitted Raise button Lower button On Off button Attention When the system is not in use always turn off the main power switch and remove the key Operation via bot...

Page 21: ...ing An acoustic signal is given if the voltage is too low when using the electric tipping system See the Media section at WWW HAPERT COM for the installation manual circuit diagram Attention The Car2T...

Page 22: ...Raise the support wheel and secure it in position parallel to the direction of travel the support wheel must not impede the movement of the brake rod Always check whether the lights work before drivi...

Page 23: ...railer as evenly as possible Avoid point loads The load must always be properly secured Each country has its own regulations Make sure the trailer meets the applicable requirements When loading and un...

Page 24: ...under the chassis can be extended when loading the trailer How the supports work After releasing the locking pin the supports can be rotated 90 Rotatable by 90 downwards and re secured in position wi...

Page 25: ...trailer may result in a risk of slipping or swerving Adjust your speed to the condition of the road surface and the load This is particularly important in corners Make sure the wheels do not wobble an...

Page 26: ...e coupling is in the right position see figure 5 Attach the safety cable to the towing vehicle see figure 11 Insert the lighting plug Regularly check the tyre pressure see table 5 1 Make sure the load...

Page 27: ...e tipping system on a steep incline 1 Only use the tipping system when the trailer is stationary and connected to the towing vehicle Make sure the trailer s handbrake has been applied 2 Lower the supp...

Page 28: ...l system The on off button on the control panel needs to be pressed 1 time to activate the control panel To raise the cargo bed keep the relevant button on the control panel see figure 2 pressed until...

Page 29: ...bed Maintenance by the user service personnel Wheel attachment After the first journey check whether the wheel bolts are still sufficiently tightened If necessary retighten them Use the tightening to...

Page 30: ...his is 80 of its capacity the battery needs to be recharged with a charger that has a capacity equal to at least 10 of the battery s capacity e g a 90 Ah battery must be recharged with a charger of at...

Page 31: ...e zinc coating has not yet fully hardened white spots white rust or black spots may appear if the trailer is not cleaned frequently enough However the protective effect of the zinc coating is not redu...

Page 32: ...epairs may only be carried out under the supervision of HAPERT or an official HAPERT dealer All replacement parts must always have the same specifications as the originals All parts can be ordered fro...

Page 33: ...ge can give you this information Only use Wagenbouw HAPERT tyres or inquire at Wagenbouw HAPERT or an official HAPERT dealer TYRE SIZE TYRE PRESSURE MAX LOAD BAR PSI KG 155 80R13 2 9 42 500 165R13C 4...

Page 34: ...5 Brown Right rear light 6 Red Left and right brake lights 7 Black Left rear light 8 Grey Reversing light 9 Brown blue Continuous current 10 Brown red Battery charger plus 11 White Red Battery charger...

Page 35: ...00 bar 200 bar Oil reservoir Volume Effective volume 5 litres 4 5 litres 1 litre 1 litre 5 litres 4 5 litres Hydraulic oil Tellus 46 Shell HM46 or similar Tellus 46 Shell HM46 or similar Tellus 46 She...

Page 36: ...ets the applicable European guidelines concerning health and safety The Declaration of Conformity see page 45 specifies the respective directives The applicable standards are also specified in the Dec...

Page 37: ...rmation see figure 17 DESCRIPTION TRAILER DETAILS Name of manufacturer See trailer type plate Approval no See trailer type plate Identification no See trailer type plate Max total weight See trailer t...

Page 38: ...with a pipe tow shaft it is located on the shaft See figure 19 All warning stickers and type plates placed on the trailer must be legible at all times Replace stickers and type plates that are damage...

Page 39: ...uw HAPERT 39 6 2 WARNINGS The following warnings are placed on the front of a trailer with a hydraulic tipping system The following warning is placed on the rear of a trailer with lights that can be o...

Page 40: ...Wagenbouw HAPERT 40 6 3 VEHICLE DETAILS Fill in the trailer details below Type of trailer Trailer dimensions Chassis number Max total weight HAPERT dealer stamp...

Page 41: ...pleted by the dealer and the customer The trailer must undergo its first service after no more than 6 months and then after every 12 months Observing the service requirement performing all the require...

Page 42: ...e At least 1 year after the delivery service HAPERT dealer stamp Signature At least 1 year after the 2nd service 3rd year service 4th year service Date Date HAPERT dealer stamp Signature At least 1 ye...

Page 43: ...ure At least 1 year after the 4th service HAPERT dealer stamp Signature At least 1 year after the 5th service 7th year service 8th year service Date Date HAPERT dealer stamp Signature At least 1 year...

Page 44: ...re At least 1 year after the 8th service HAPERT dealer stamp Signature At least 1 year after the 9th service 11th year service 12th year service Date Date HAPERT dealer stamp Signature At least 1 year...

Page 45: ...cordance with the requirements of Machinery Directive 2006 42 EC 3 The machine also complies when the occasion arises with the requirements of the following EU directives EMC directive 2004 108 EC 4 T...

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