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RevV4 Valves & Systems Service Manual

37

Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com [email protected]

System Installation Chart

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Summary of Contents for RevV4

Page 1: ...Innovative Solutions for Your Water Hankscraft Runxin LLC 300 Wengel Drive Reedsburg WI 53959 608 524 9465 sales hrh2o com hrh2o com RevV4 Valves Systems Service Manual...

Page 2: ...lve Installation 11 14 a Control Valve Installation 11 12 b System Sizing Chart 13 c Control Valve Configuration 14 6 Ceramic Bypasses 14 15 7 Programming 16 24 a Display and Instructions 16 17 b Prog...

Page 3: ...nstallation Chart 37 e System Start Up 38 39 f Sanitization Procedure 40 g Water Flow Diagrams 41 44 10 Assembly Drawings and Parts List 45 46 a Valve Exploded View 45 b Valve Parts List 46 11 Trouble...

Page 4: ...program functions that remain in long term memory and 72 hour memory backup should a power outage occur giving you the confidence that your customers are receiving a cost effective high quality water...

Page 5: ...inse modes Hard Water No Hard Water Bypass Up flow regeneration with no hard water and hard water bypass options This valve operates as a hard water bypass Excellent Flow Rate 20 gpm 15 psi drop 365 D...

Page 6: ...larm When the service alarm feature counts down and reaches set point Selectable 30 day min to 900 day max in 30 day increments the alarm will activate at 8pm The alarm will sound for 2 minutes and th...

Page 7: ...Brine Port Base Riser Pipe Hard Water Bypass 72605 HK 1 NPT 1 NPT 3 4 NPT 3 8 2 5 8NPSM 32 mm No 72605B HK 1 NPT 1 NPT 3 4 NPT 3 8 2 5 8NPSM 32 mm Yes Main Technical Parameters Water Capacity See Per...

Page 8: ...The control valve automatically calculates the gallons for regeneration A 04 Intelligent Meter Immediate The same function as A 02 but the capacity is determined by entering the Total Resin Capacity a...

Page 9: ...al state and municipal guidelines are met During cold weather it is recommended that the installer warm the valve to room temperature before operating Required Operating Conditions Working Conditions...

Page 10: ...er pressure exceeds 80 psi installing a pressure reducing valve before the water inlet is highly recommended If the water pressure is under 20 psi a booster pump must be installed before the water inl...

Page 11: ...nts If you are not 100 sure the equipment purchased is suitable for the installation application or environment please check with a Hankscraft representative or your local equipment provider to ensure...

Page 12: ...e should not be sharp to avoid damage to the seal inside the RevV4 valve 2 If mineral tank was not purchased as part of a complete system from Hankscraft Runxin be sure to plug the riser pipe prior to...

Page 13: ...dard 6302 Pink 2 86 8468061 Black 0 39 8468052 Brown 10x44 1 25 35 317 High 6302 Pink 2 86 8468061 Black 0 39 8468052 Brown 9x48 1 3 23 163 Low 6302 Pink 2 86 8468061 Black 0 39 8468052 Brown 9x48 1 3...

Page 14: ...eplace brine connector to valve and insert brine connector clip Injector Throat and Nozzle Installation If you wish to change the injector unscrew the two screws from the injector body and remove the...

Page 15: ...RevV4 Valves Systems Service Manual 15 Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com Ceramic Bypasses 41206...

Page 16: ...stem is locked results in a delayed regeneration at the preselected time One Button to Change the Current Time Pressing and holding the button for 3 seconds when system is locked allows the current ti...

Page 17: ...Press to enter the main menu press or to highlight each option 3 Press to enter highlighted option 4 Press or to adjust the value 5 Press to accept changes 6 Press to exit back to service status Adva...

Page 18: ...y Set Backwash Time Min 0 Set to 0 zero when using Sequence 2 as a softener install Set B S R Time Min 60 Brine Slow Rinse Stage of Regeneration Set Secondary B W T Backwash Time Min 10 Set Fast Rinse...

Page 19: ...g Sequence 2 as a softener install Set B S R Time Min 60 Brine Slow Rinse Stage of Regeneration Set Secondary B W T Backwash Time Min 10 Set Fast Rinse Time Min 10 Set B R Time Brine Refill Min Sec 10...

Page 20: ...time of day the system will regenerate when it reaches system capacity Set Backwash Time Min 0 Set to 0 zero when using Sequence 2 as a softener install Set B S R Time Min 60 Brine Slow Rinse Stage o...

Page 21: ...ckwash Time Min 0 Set to 0 zero when using Sequence 2 as a softener install Set B S R Time Min 60 Brine Slow Rinse Stage of Regeneration Set Secondary B W T Backwash Time Min 10 Set Fast Rinse Time Mi...

Page 22: ...capacity Set Backwash Time Min 0 Set to 0 zero when using Sequence 2 as a softener install Set B S R Time Min 60 Brine Slow Rinse Stage of Regeneration Set Secondary B W T Backwash Time Min 10 Set Fas...

Page 23: ...01 A 07 A 03 Change to A 06 Timer Set Service Days Days 3 Number of days between regenerations Set Regen Time 24 hr Clock 02 00 The time of day the system will regenerate when it reaches system capac...

Page 24: ...Clock 02 00 The time of day the system will regenerate when it reaches system capacity Set Backwash Time Min 0 Recommend 10 minute backwash cycle Set Fast Rinse Time Min 10 Max Days for Regeneration D...

Page 25: ...troller to control inlet pump Signal Output Connector b 02 Inlet solenoid valve or inlet pump When inlet pressure is high a solenoid shut off can be used to protect the valve during regeneration 3 Way...

Page 26: ...b 01 and b 02 The output signal connector is designed to drive several different types of electrical devices Refer to Figures 8 1 to 8 7 b 01 Switches the signal at the start of a regeneration and sh...

Page 27: ...signal output The solenoid valve is closed and no water flows through the RevV4 to the holding tank Refer to Figure 8 1 to connect a solenoid valve for the purpose of shutoff during regeneration Sole...

Page 28: ...and no water flows through the RevV4 Also prevents water hammering in high psi applications If employing a series of RevV4 valves with a solenoid Figure 8 3 depicts the wiring connections Figure 8 3...

Page 29: ...the pump does not go dry Liquid Level Switch in Water Tank Controls Inlet Pump three phase set b 01 Figure 8 5 Wiring of Liquid Level Switch in the Holding Tank with the Pump on the Inlet Inlet Boost...

Page 30: ...ve is in service and the other is in standby the waiting valve screen displays system wait supplying water Function With parallel installation only one valve regenerates at a time Refer to Figure 8 8...

Page 31: ...ontrol the regeneration schedule When the controller receives a contact closure from one of the above instruments regeneration begins Refer to Figure 8 10 Figure 8 10 Remote Handling Schematic Interlo...

Page 32: ...reaching capacity Connect the signal output connector of the metered valve to the remote handling connector of the Time Clock valve Refer to Figure 8 12 9 System Installation Valve Set up and Installa...

Page 33: ...nsert the ferrule into the end of brine tube 3 Insert tube into brine connector and tighten brine nut to the brine connector Take care to not crimp or plug the brine line or drain line Figure 9 3 Brin...

Page 34: ...on the brine tank 5 Hold float and connected ABS tubing at the bottom securing the ABS tubing turn the black nut counterclockwise while the tubing is secured in place Set to desired salt setting and...

Page 35: ...of the tube when force is applied Therefore we strongly suggest using Gorilla Glue or any equivalent glue to glue the bottom only float assembly cap to the tube to prevent this cap from coming off th...

Page 36: ...6 Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 9 Install overflow elbow fitting with washer on the outside of tank Fasten nut on the inside of the tank 10 Replace brin...

Page 37: ...RevV4 Valves Systems Service Manual 37 Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com System Installation Chart...

Page 38: ...connect the bypass to the valve 8 Open the bypass 9 Check for any leaks 10 Insert meter cable in the outlet side of the bypass or connector the side the impeller is installed in 11 Plug in the power c...

Page 39: ...automatically fill the brine tank with the correct amount of water This phase will take 10 minutes for a 1 cu ft system After this phase has completed it will advance to the in service position 17 Ne...

Page 40: ...rine tank cover and locate the brine well 2 Remove the brine well cap 3 Pour 1 3 cup of unscented bleach into the brine well 4 Place cap back on brine well and cover back on brine tank 5 The system mu...

Page 41: ...distributor Then the water moves down through the resin layers through bottom strainer and up through the riser tube through the valve core and flows out of water outlet B Backwash Position Set to 0 f...

Page 42: ...e is drawn into the valve Water flow then goes into the riser pipe through the bottom strainer into the tank up through resin layer valve core and then flows out drain outlet C Slow Rinse Position Aft...

Page 43: ...alve core then travels down through the riser tube and up through the resin into the valve core and finally flows out from drain outlet C Brine Refill Position Raw water enters into the valve from wat...

Page 44: ...rh2o com sales hrh2o com Fast Rinse Position Raw water enters into the control valve from water inlet A through the top of the valve core into the tank from the top down the riser pipe through bottom...

Page 45: ...RevV4 Valves Systems Service Manual 45 Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 10 Assembly Drawings and Parts List...

Page 46: ...370054 1 16 Fixed Disk 8469048 2 52 Brine Line Flow Control 8468052 8468057 4 17 Moving Disk 8459050 1 53 Filter Screen 8336008 4 18 O ring 90x3 55 8378180 4 54 Tube 8457039 1 19 O ring 43 7x3 55 8378...

Page 47: ...ser pipe is not cracked Check O ring and tube pilot F Change valve body G Set correct regeneration cycles in the program H Add resin to mineral tank and check for leaks I Reduce the inlet turbidity cl...

Page 48: ...rn off bypass valve and restart when power is restored 11 Interrupted or irregular brine A Water pressure too low or not stable B Injector is plugged or faulty C Air in resin tank A Increase water pre...

Page 49: ...ectricity is interrupted A Check and replace wiring B Replace front panel C Replace control board D Check power source 3 E1 code A Wiring of locating board with controller fails to work B Locating boa...

Page 50: ...t 33 34 37 REVV 222 1 Kit DLFC Buttons BLFC Buttons Injector Kit REVV 215 1 Kit Drain Assembly Kit 67 69 71 REVV 216 1 Kit Injector Body Assembly Kit 1 3 5 7 11 13 56 69 71 73 REVV 220 1 Kit Injector...

Page 51: ...V 1 Animated Connector with Flow Meter AC FM F82 1 Pair 1 Inlet Outlet Female to Female Adaptor REVV 208 1 90 Inlet Outlet Elbow REVV 209 1 1 90 Inlet Outlet Elbow REVV 210 1 Male Adaptor REVV 211 1 E...

Page 52: ...l 1 Parts Valve Base O ring 8378143 1 Interlock Cable 5515002 1 Washers 8371001 2 Filter Screen Bushing REVV 218 1 Set Injector Cover O ring 8378148 2 3 8 Brine Nut 8940001 1 Injector and Button Kit R...

Page 53: ...cts in materials and workmanship for the period of time specified below from the original purchase date Product or Component Warranty Period Ceramic Internals Lifetime Pressure Tanks Ten 10 Years Brin...

Page 54: ...ged due to excessive turbidity dissolved solids or microorganisms are not covered by this warranty This warranty does not apply to defects caused by damage during shipment neglect misuse modification...

Page 55: ...ft Brine Tank Capacity 85L 100L 130L Media ________________________________________________________________________________________ Control Valve Model _____________ Serial Number ______________ DLFC...

Page 56: ...Interlock Regeneration Sequence 2 Water Treatment Capacity A 01 02 03 04 05 07 Gallons 2100 Number of People in Household A 03 4 Regeneration Mode A 01 02 03 04 05 06 07 A 03 Regeneration Time 24 hr...

Page 57: ...57 Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 18 Contact Information Innovative Solutions for Your Water Hankscraft Runxin LLC 300 Wengel Drive Reedsburg WI 53959 60...

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