HANKISON HBP Series, Instruction Manual

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3
3.0 Description
3.1 Function
Blower purge type regenerative dryers are an economi-
cal and reliable way to dry compressed air to dew points
below the freezing point of water. Desiccant dryers lower
the dew point of compressed air by adsorbing the water
vapor present in the compressed air onto the surface of
the desiccant. Adsorption continues until equilibrium is
reached between the partial pressure of the water vapor
in the air and that on the surface of the desiccant.
These dryers continuously dry compressed air by using
two identical towers, each containing a desiccant bed.
While one tower is on-stream drying, the other tower is
off-stream being regenerated (reactivated, i.e. dried out).
The towers are alternated on- and off-stream so that dry
desiccant is always in contact with the wet compressed
air. In this way a continuous supply of dry air downstream
of the dryer is possible. The switching from one tower
to the other is controlled by a solid-state controller on
either a fixed time basis (standard) or a demand basis
(optional).
When a tower is placed off-line, it is slowly depressur-
ized and the desiccant is regenerated. First, a blower
draws in ambient air which is heated. The heated air
flows through the desiccant bed, desorbs the moisture
from the desiccant, and carries the desorbed water out
of the dryer. The blower and heater are turned off when
the desiccant bed is fully heated. When configured for
cooling, a portion of the dry compressed air is diverted
from the main air flow and throttled to near atmospheric
pressure. This extremely dry, low pressure air passes
through the hot off-line tower, partially cooling the desic-
cant bed and reducing the dew point spike after tower
change over. At the end of the cooling stage, the tower
is repressurized to full line pressure. This prevents desic-
cant bed movement and downstream pressure loss when
the tower goes back on-line.
4.0 Installation
4.1 System Arrangement
Install the dryer downstream of an aftercooler, separator,
receiver, and high-efficiency oil-removing filter(s) so that
the dryer inlet air is between 40°F (4.4°C) and 120°F
(49°C) and contains no liquid water or oil. Liquid water
and/or inlet air temperatures above 100°F (37.8°C) can
reduce drying capacity. Contact your local distributor
for information on proper dryer sizing at elevated inlet
air temperatures.
Adequate filtration is required upstream of the dryer in
order to protect the desiccant bed from liquid and solid
contamination. Use an Air Line Filter in systems sup-
plied by a non-lubricated (oil-free) air compressor. In
systems supplied by a lubricated air compressor, use a
High Efficiency Oil Removal Filter. A coarser filter will
be required upstream of the Oil Removal Filter if heavy
liquid or solid loads are present.
To ensure downstream air purity (prevent desiccant dust
from traveling downstream) adequate filtration down-
stream of the dryer is required. A High Temperature
Afterfilter, typically rated at 450°F (232°C) operating
temperature and capable of removing all desiccant
fines 1 micron and larger should be installed at the dryer
outlet.
DANGER — This dryer must be fitted with a high
efficiency coalescing filter and liquid drainer that is
maintained properly. Failure to do so could result
in an in-line fire.
WARNING — The afterfilter, if installed, must be rated
for 450°F (232°C).
4.2 Ambient Air Temperature
Locate the dryer under cover in an area where the ambi-
ent air temperature will remain between 35°F (2°C) and
120°F (49°C).
NOTE: If dryer is installed in ambients below 35°F
(2°C), low ambient protection requiring heat tracing
and insulation of the prefilter bowls, auto drains and/
or sumps, and lower piping with inlet switching and
purge/repressurization valves is necessary to prevent
condensate from freezing. If installing heat tracing, ob-
serve electrical class code requirements for type of duty
specified. Purge mufflers and their relief mechanisms
must be kept clear from snow and ice buildup that could
prevent proper discharge of compressed air.
4.3 Location and Clearance
Install the dryer on a level pad. Ensure the dryer is
level by grouting or shimming as necessary. Holes are
provided in the dryer base members for floor anchors.
Securely anchor the dryer frame to the floor. Allow 24
inches clearance on all sides of the dryer for servic-
ing. Provide adequate clearance for prefilter element,
afterfilter element and heater element replacement.
Provide protection for the dryer if it is installed where
heavy vehicles or similar portable equipment is likely to
cause damage.
4.4 Piping and Connections
All external piping must be supplied by the user unless
otherwise specified. Refer to Figure 2 for connection
sizes. Inlet and outlet isolation valves and a vent valve
are recommended so the dryer can be isolated and
depressurized for servicing. The connections and pipe
fittings must be rated for or exceed the maximum oper-
ating pressure given on the dryer nameplate and must
be in accordance with industry-wide codes. Be sure all