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MINIVATOR 2000 INSTALLATION MANUAL

Track assembly

Study the drawing provided. This will
be similar to the one shown below

(Figure 1)

. See

Appendix 4

for a

larger version of this example.

Items required:

• Track drawing
• Fitting kit
• Track

• Feet
• Stanchions
• Red cable

Track assembly

Tools required:

• 6mm Allen key
• 17mm Spanner
• Nylon electricians

pull through

Figure 1

Summary of Contents for MINIVATOR 2000

Page 1: ...INSTALLATION MANUAL MINIVATOR 2000 XXXXXXXX...

Page 2: ...you need to cross reference the items supplied to the drawing supplied Please refer to Appendix 4 for further details 2 Installation tools required Minivator 2000 installation manual Smart Seat Issue...

Page 3: ...ed This will be similar to the one shown below Figure 1 See Appendix 4 for a larger version of this example Items required Track drawing Fitting kit Track Feet Stanchions Red cable Track assembly Tool...

Page 4: ...ngs 1 The hinge track section must be installed before the rest of the track a Position the hinge track section in to the feet with the back of each foot 60 mm from the stringer or line of any obstruc...

Page 5: ...3 Lay the corresponding stanchion next to the corresponding foot Figure 4 on the riser ready for track fixing bolts Grease the stanchion lugs as you go The drawing Figure 5 has a table that shows the...

Page 6: ...O THE FIRST STANCHION AT THIS TIME 7 Using an M10 bolt from the fitting kit fix the first section of track to the second stanchion Figure 8 In Appendix 4 this would be foot 12 8 Repeat step 6 referrin...

Page 7: ...ned it can deform the track leading to poor ride quality A higher torque may be required to get the bolt through the track but 15Nm must be the maximum applied during the final stage Note Apply a smal...

Page 8: ...een assembled 16 If you can lift any feet by more than 5mm follow the procedure below a Unbolt the corresponding stanchion from the track b Fit a packing ring in to the foot collar Figure 13 If you ca...

Page 9: ...comms contact to the grey wire in the top track using a connector block e Connect some more grey cable to this connector block and feed it into the stanchion and out of the top of the stanchion f Insu...

Page 10: ...k of the stanchion foot and out of the top of the stanchion Figure 21 f Connect the power supply to the two way connecting block Figure 22 Red to white and black to black g Insulate the two way connec...

Page 11: ...Electrical connections MINIVATOR 2000 INSTALLATION MANUAL 11 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24...

Page 12: ...ggle looms a Driving toggle 8 way connector Part No 181001 50083 and conversion loom SIM22900 seat direction key switch and swivel can only be fitted one way Figure 29 b 2 5mm battery link Part No 181...

Page 13: ...MINIVATOR 2000 INSTALLATION MANUAL 13 Power pack Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32...

Page 14: ...k 7 When the power pack is fully and correctly engaged with the rack remove the loading bars from the track Figure 33 8 Remove the dummy seat toggle looms 9 Refit the end stop and end cap to the top a...

Page 15: ...ion the magnets on the bottom track Figures 35 and 36 b Drive the lift from the bottom of the track up the stairs The lift should slow down as it enters the bend passes the first magnet and speed up a...

Page 16: ...Place the seat chassis top moulding onto the pack Figure 39 3 The seat to footplate height is determined by the holes that are selected in the seat stem The minimum seat height is 480mm The hole spac...

Page 17: ...toggle switch and key switch always together on one side those connections must be made to left hand arm The right arm will then house a powered footplate switch if fitted 1 Place the seat back onto...

Page 18: ...the seat there is a large and a small hole Pass the anti tamper seal through the small hole then feed it back through the larger hole and back on itself through the hole in the end of the anti tamper...

Page 19: ...sides of the pack blue sleeved Powered footplate only g Connect the powered footplate looms twin yellow and grey comms Power swivel only h Connect the grey powered swivel loom 2 Test the function of t...

Page 20: ...mming The infra red remote control handsets supplied with the lift should work out of the box If the lift does not travel up and down the stairs when the corresponding handset buttons are pressed or i...

Page 21: ...e PCB on both handsets to the same settings note that the next pair of handsets will require the dipswitches to be set to a different combination Figure 53 iii Press and hold the red button on the PCB...

Page 22: ...nd hold the red button on the main PCB a yellow LED will illuminate on the PCB 3 Press the up direction on the handset and the yellow light will go out 4 Programming is complete Note If a second stair...

Page 23: ...ater does not require line of sight so can be placed discreetly for example behind the track 4 After turning off the power to the system wire the RF repeater into the 33V lift charging supply from the...

Page 24: ...ear edge of the power pack can travel freely past them 2 Using the screws supplied locate the feet using three screws per foot but do not fully tighten the screws until the feet have been adjusted to...

Page 25: ...he off position and ensure that the lift will not drive 0 should show in the diagnostic display when you try to drive the lift with the key switch in the off position b Turn the key switch back on 4 E...

Page 26: ...3 Lower the front seat squab 4 The footplate should lower Power footplate only 1 For arm operated versions a Operate the switch under the arm b The footplate should lift c Operate the switch in the o...

Page 27: ...lift should i Drive down the stairs ii Stop at the park position iii Beep whilst lowering the hinge iv After a short pause continue to the bottom of the track d Depress the up button and keep it depr...

Page 28: ...is switch unless you will not be using the stairlift for a prolonged period such as a holiday Seat belt The seat belt should be used every time the stairlift is used Operating lever Which way is up wh...

Page 29: ...ower Footplate if fitted How to operate the power footplate Power Hinge if fitted How to operate the hinge section using the lift toggle control How to operate the hinge section using the handsets The...

Page 30: ...ft in operation Your stairlift is fitted with sensitive side edges and undertray on the footplate which will automatically stop the stairlift if it detects any obstructions NEVER use the stairlift in...

Page 31: ...the lubricant Note Do not use an oil based lubricant such as WD40 It will damage the lift 2 Check all of the safety features on the lift as described in the Testing section of the installation manual...

Page 32: ...Top stop Right hand Bottom stop Left hand Description End limits activated Telephone fault finding action Ask client to tap trunnion guards in case they are stuck If this does not correct the fault se...

Page 33: ...fault finding action Drive lift to charge contacts Check charging circuit if Okay code not displayed If lift will not drive replace batteries and check charging circuit Code Meaning 8 8 Up direction R...

Page 34: ...t finding action Replace main board Code Meaning n Half speed Description Telephone fault finding action Send engineer if permanently showing On site fault finding action Check reed switches and dipsw...

Page 35: ...er only Description Faulty power supply Telephone fault finding action Send engineer On site fault finding action Replace power supply Code Meaning y Software error Description The main control board...

Page 36: ...GE ORANGE ORANGE BROWN GREY VIOLET LOOP 6 5 4 3 2 1 2 1 2 1 1 2 2 1 2 1 1 1 1 1 1 1 2 1 6 5 4 3 2 1 VIOLET GREY BROWN RED RED RED YELLOW TAG RED TAG RED TAG ORANGE BOTTOM LIMIT YELLOW TOP LIMIT TOP LI...

Page 37: ...ORANGE ORANGE VIOLET GREY BROWN LOOP 6 5 4 3 2 1 2 1 2 1 1 2 2 1 2 1 1 1 1 1 1 1 2 1 6 5 4 3 2 1 VIOLET GREY BROWN RED RED RED YELLOW TAG RED TAG RED TAG ORANGE BOTTOM LIMIT YELLOW TOP LIMIT TOP LIMIT...

Page 38: ...E ORANGE GREEN BLUE BLUE 2 1 2 1 2 1 2 1 2 3 1 2 3 1 ORANGE SW2 SW3 SW8 SW7 SW4 SW6 SW5 SW1 POWER FOOTPLATE POWER FOOTPLATE ALTERNATIVE DIRECTION ALTERNATIVE KEYSWITCH KEYSWITCH FINAL LIMIT DIRECTION...

Page 39: ...S PRESENT ON CONNECTOR NOTE THERE ARE NO END LIMITS ON THE POWER SWIVEL MOTOR STOPS USING CURRENT LIMIT M1 M2 ON 1 2 3 4 2000 POWERED FOOTPLATE SCHEMATIC FOOTPLATE MOTOR RED RED 24VDC BATTERY BLACK M...

Page 40: ...C ON CIRCUIT FULL SPEED INTERNAL CURVE CONNS WHEN LOOM 181001 50062 IS PLUGGED INTO THE 4 WAY CONNECTOR 2 ORANGE 2 RED WIRES WILL BE AVAILABLE TO CONNECT INTO TRACK SECTION UPSTAIRS RED CHARGE CONTACT...

Page 41: ...TOP CHARGE CONTACTS GREY GREY GREY BULLET CONNECTOR 1 1 RED RED GREY RED INTERMEDIATE CHARGE CONTACTS POSITIVE COMMS POSITIVE COMMS 0V 33VDC OPTIONAL OBJECT DETECTOR SENSOR INPUT M1 M2 SPEED ADJUSTME...

Page 42: ...YELLOW YELLOW WHITE N C WHITE MS125 2000 DIP settings RH standard 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 FUNCTION OF SWITCHES IF ANY DIP SWITCHES ARE CHANGED PLEASE TURN OFF LIFT WAIT...

Page 43: ...ITE N C WHITE ON ON DIP 1 DIP 2 M MS125 2000 DIP Settings RH Internal Bend 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 SLIDE ENABLE PING ENABLE PLATFORM ENABLE AUTO HINGE ENABLE RIGHT HAND L...

Page 44: ...YELLOW YELLOW WHITE N C WHITE MS125 2000 DIP Settings RH Auto Hinge CSE126 1 2 3 4 1 2 3 4 IF ANY DIP SWITCHES ARE CHANGED PLEASE TURN OFF LIFT WAIT 10 SECONDS THEN POWER THE LIFT BACK ON INFRARED RAD...

Page 45: ...ILL ENABLE POWER SWIVEL MODE MS125 2000 DIP Settings RH Auto Swivel System 1 2 3 4 1 2 3 4 IF ANY DIP SWITCHES ARE CHANGED PLEASE TURN OFF LIFT WAIT 10 SECONDS THEN POWER THE LIFT BACK ON INFRARED RAD...

Page 46: ...RKED FOR WELD Marked Checked M C SHOP Track Assembled BY BY Stanchion bolts REFERENCE Client reference 21 22 12 13 14 15 16 17 18 19 20 11 3 2 9 8 7 6 5 4 10 UP 2 M10 plain washer fitted Stanchion 19...

Page 47: ...rtc 12345 REV COMMENTS BY DATE Track Bolts 24 Track Sections Used Parts for Build Fitting Kit Joining plugs 16 Aditional section by stanchion Charge Points Standard End Stops Magnets 0 MK2 IR Hand Se...

Page 48: ...48 MINIVATOR 2000 INSTALLATION MANUAL Appendix 5 Inside track details...

Page 49: ...MINIVATOR 2000 INSTALLATION MANUAL 49 Notes...

Page 50: ...50 MINIVATOR 2000 INSTALLATION MANUAL Notes...

Page 51: ...MINIVATOR 2000 INSTALLATION MANUAL 51 Notes...

Page 52: ...co uk www handicare co uk Handicare Treppenlifte GmbH Gesellenweg 7 32427 Minden Deutschland Tel 49 0 571 97 33 980 Fax 49 0 571 97 33 9833 Email treppenlifte handicare de www handicare de North Ameri...

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