Hamworthy Shaftesbury HE Series, Installation, Commisioning And Maintenance Instructions

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HAMWORTHY HEATING LTD SHAFTESBURY HE 500001049/N
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9.0 ELECTRICAL SUPPLY ..................................................................................................................... 8
9.1 Site
Wiring
9.2 Indication Signals and Volt Free Contacts
10.0 BOILER ASSEMBLY AND INSTALLATION .................................................................................. 11
10.1 General
10.2
Connection of Boilers to the Flue System
10.3 Water Connections
10.4 Assembly of Boiler
10.5 Assembly of Casing
10.6 Assembly of Control Panel
11.0
COMMISSIONING AND TESTING .................................................................................................. 21
11.1 Electrical
Installation
11.2 Gas Installation
11.3 Water Circulation System
11.4 Commissioning the Boiler
12.0 FAULT FINDING ............................................................................................................................. 24
12.1
Safety Features Summary
12.2 Fault Finding Procedures
12.3 Possible Causes of Boiler Lockout
13.0 SERVICING ..................................................................................................................................... 24
14.0
REPLACEMENT OF FAILED COMPONENTS ............................................................................... 29
15.0 RECOMMENDED
SPARES ............................................................................................................ 30
16.0 TECHNICAL
DATA ......................................................................................................................... 34
APPENDIX ‘A’ – INFORMATION RELATING TO PROPANE FIRING
............................................................... 38
APPENDIX ‘B’ – INFORMATION RELATING TO OIL FIRING
.......................................................................... 38
APPENDIX ‘C’ – BOILER/BURNER WIRING DIAGRAMS
................................................................................ 39
FIGURES
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Figure 2.1
General Overview...................................................................................................................... 2
Figure 7.1 Mechanical Ventilation Flow Rates.......................................................................................... 6
Figure 8.3 Cold Feed and Vent Pipe Sizes.................................................................................................. 7
Figure 9.1 Boiler Control Panel Wiring Diagram – On/off and Modulating Burner Control ....................... 9
Figure 9.2 Boiler Control Panel Wiring Diagram –High/Low Burner Control........................................... 10
Figure 10.1 Composition of Sections Within Heat Exchanger....................................................................... 11
Figure 10.2 Boiler Section Identification ...................................................................................................... 12
Figure 10.3 Rear Section and Cradle.......................................................................................................... 13
Figure 10.4 Fitting Mastic Seal ................................................................................................................... 13
Figure 10.5 Fitting Guide Ring.................................................................................................................... 14
Figure 10.6 Fitting ‘O’ Ring Seal ................................................................................................................. 14
Figure 10.7 Fitting the Lacing Bolts............................................................................................................. 15
Figure 10.8 Fitting Upper Tie Rods ............................................................................................................. 15
Figure 10.9 Fitting Lower Tie Rods ............................................................................................................. 16
Figure 10.10 Flue Gas Flow Path ................................................................................................................. 16
Figure 10.11 Outflow Pipework Orientation ................................................................................................... 17
Figure 10.12 Fitting Casing Support Brackets ............................................................................................... 17