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20V 6-1/2" CIRCULAR SAW 

 SAFETY INFORMATION

•  Hold the power tool by insulated gripping surfaces, when performing an operation 

where the cutting tool may contact hidden wiring. 

Contact with a “live” wire will also 

make exposed metal parts of the power tool “live” and could give the operator an electric 
shock.

•  When ripping, always use a rip fence or straight edge guide

. This improves the 

accuracy of cut and reduces the chance of blade binding.

•  Always use blades with correct size and shape (diamond versus round) of arbour 

holes. 

Blades that do not match the mounting hardware of the saw will run off-centre, 

causing loss of control.

•  Never use damaged or incorrect blade washers or bolt. 

The blade washers and bolt 

were specially designed for your saw, for optimum performance and safety of operation.

Kickback causes and related warnings

– kickback is a sudden reaction to a pinched, jammed or misaligned saw blade, causing an 
uncontrolled saw to lift up and out of the workpiece toward the operator;
– when the blade is pinched or jammed tightly by the kerf closing down, the blade stalls 
and the motor reaction drives the unit rapidly back toward the operator;
– if the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the 
blade can dig into the top surface of the wood causing the blade to climb out of the kerf 
and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect operating procedures or conditions 
and can be avoided by taking proper precautions as given below.

•  Maintain a firm grip with both hands on the saw and position your arms to resist 

kickback forces. Position your body to either side of the blade, but not in line with 
the blade. 

Kickback could cause the saw to jump backwards, but kickback forces can 

be controlled by the operator, if proper precautions are taken.

•  When blade is binding, or when interrupting a cut for any reason, release the 

trigger and hold the saw motionless in the material until the blade comes to a 
complete stop. Never attempt to remove the saw from the work or pull the saw 
backward while the blade is in motion or kickback may occur.

 Investigate and take 

corrective actions to eliminate the cause of blade binding.

•  When restarting a saw in the workpiece, centre the saw blade in the kerf so that 

the saw teeth are not engaged into the material.

 If a saw blade binds, it may walk up 

or kickback from the workpiece as the saw is restarted.

•  Support large panels to minimise the risk of blade pinching and kickback. Large 

panels tend to sag under their own weight. 

Supports must be placed under the panel 

on both sides, near the line of cut and near the edge of the panel.

Summary of Contents for HCCS200

Page 1: ...Number______________________ Purchase Date_______________________ Questions problems missing parts Before returning to your retailer call our customer service department at 1 877 888 1880 8 30 a m 8...

Page 2: ...te of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry produ...

Page 3: ...operation of any power tool can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning power tool operation always wear safety goggles or safety...

Page 4: ...s This symbol designates This symbol designates that this tool is listed by that this tool is listed by Underwriters Laboratories to Underwriters Laboratories to United States and Canadian United Stat...

Page 5: ...tdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a ground fault circuit interrupter GFCI protected su...

Page 6: ...res reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate...

Page 7: ...ot charge the battery pack or tool outside the temperature range specified in the instructions Charging improperly or at temperatures outside the specified range may damage the battery and increase th...

Page 8: ...edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator Kickback is the result of saw misuse and or incorrect operating...

Page 9: ...moves freely and does not touch the blade or any other part in all angles and depths of cut Check the operation of the lower guard spring If the guard and the spring are not operating properly they m...

Page 10: ...10 20V 6 1 2 CIRCULAR SAW PACKAGE CONTENTS A B C G S M D E F N H Q V T P U O L K J I R...

Page 11: ...ower Guard Lift Lever F Blade bolt G Foot H Blade outer flange I 0 blade guide notch J 45 blade guide notch K Rip Fence Locking Knob L Bevel Adjustment Knob M Bevel Gauge N Spindle Lock Button O Hex K...

Page 12: ...k button engages The saw shaft is now locked Continue to depress the spindle lock button turn the hex key clockwise and remove the blade bolt and the outer flange WARNING Depress the spindle lock butt...

Page 13: ...th damaged or missing parts could result in serious personal injury WARNING Do not attempt to modify this tool or create accessories not recommended for use with this tool Any such alteration or modif...

Page 14: ...ttery pack to release the battery pack Pull the battery pack out and remove it from the tool WARNING Battery tools are always in operating condition Therefore remove the battery when the tool is not i...

Page 15: ...e desired depth of cut NOTICE Check the depth of cut setting Not more than one tooth length of the blade should extend below the material to be cut for minimum splintering 5 Bevel Adjustment The bevel...

Page 16: ...the guideline on the workpiece to be cut 6 0 Bevel Check and Adjustment Your tool has a 0 bevel stop which has been adjusted before shipment to assure that the blade is vertical to the foot at 0 bevel...

Page 17: ...erial to be cut face the good side down 8 Installing and Using the Vacuum Adapter a The vacuum adapter allows for connection to a 1 1 4 in diameter vacuum hose to help keep the work area clean Remove...

Page 18: ...at the workpiece will not move during the cut f Always place the saw on the portion of the workpiece that is supported and not on the cut off piece g Place the workpiece with the good side down h Draw...

Page 19: ...ade to come to a complete stop h Lift the saw from the workpiece NOTICE Do not bind the blade in the cut CAUTION Always be sure that neither hand interferes with the free movement of the lower guard C...

Page 20: ...omplete stop k Lift the saw from the workpiece NOTICE Do not bind the blade in the cut 12 Plunge Cuts WARNING Always adjust the bevel setting to zero before making a plunge cut Attempting a plunge cut...

Page 21: ...Proceed cutting in forward direction to end of cut WARNING Allow blade to come to a complete stop before lifting the saw from cut WARNING Never pull the saw backward since blade will climb out of the...

Page 22: ...parts Most plastic parts are susceptible to damage from various types of commercial solvents and may be damaged by their use Use clean cloths to remove dirt carbon dust etc b The tool may be cleaned...

Page 23: ...ed Service Center Blade does not come up to speed Low battery Recharge the battery pack or use a fully charged pack Excessive vibration Blade out of balance Discard blade and use a different blade Wor...

Page 24: ...m defects in material and workmanship If you believe that the cordless circular saw is defective at any time during the specified warranty period call HAMMERHEAD support at 1 877 888 1880 to speak wit...

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