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20V 6-1/2" CIRCULAR SAW 

OPERATING INSTRUCTIONS

  1.  Attaching the Blade

 

WARNING: Detach the battery pack from the tool before performing any 

assembly, adjustments, or changing accessories. 

Such preventive safety measures 

reduce the risk of starting the tool accidentally.

 

WARNING: This tool is for cutting wood only. Use only the correct saw blades 

for wood-cutting operations. Do not use any abrasive wheels.

 

WARNING: Use only 6-1/2’’ saw blade rated 5000/min (RPM) or greater. NEVER 

use a blade that is so thick that it prevents the outer blade washer from engaging 
with the flat side of the spindle.

 Using a blade not designed for the saw may result in 

serious personal injury and property damage.

 

WARNING: Be sure to wear protective work gloves while handling a saw blade. 

The blade can injure unprotected hands.

  a)  Press the spindle-lock button and turn the hex key until the spindle-lock button 

engages. The saw shaft is now locked. Continue to depress the spindle-lock button, 
turn the hex key clockwise, and remove the blade bolt and the outer flange.

 

WARNING: Depress the spindle-lock button only when the tool is at a standstill.

  b)  Make sure that the saw teeth and the arrow on the blade point in the same direction 

as the arrow on the lower guard.

  c)  Retract the lower guard all the way up into the upper guard. While retracting the 

lower guard, check the operation and condition of the lower guard system.

  d)  Slide the blade through the slot in the foot and mount it against the inner flange on 

the shaft. Be sure that the clamping surfaces of the inner and outer flanges lay flush 
against the blade.

 

WARNING: Make sure that the clamping surfaces of inner and outer flanges are 

perfectly clean and face the blade.

  e)  Reinstall the outer flange. First tighten the blade bolt finger tight, then tighten the 

blade bolt 1/8 turn (45°) with the hex key (this ensures slippage of the saw blade 
when it encounters excessive resistance, thus reducing motor overload and saw 
kickback).

Summary of Contents for HCCS200

Page 1: ...Number______________________ Purchase Date_______________________ Questions problems missing parts Before returning to your retailer call our customer service department at 1 877 888 1880 8 30 a m 8...

Page 2: ...te of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry produ...

Page 3: ...operation of any power tool can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning power tool operation always wear safety goggles or safety...

Page 4: ...s This symbol designates This symbol designates that this tool is listed by that this tool is listed by Underwriters Laboratories to Underwriters Laboratories to United States and Canadian United Stat...

Page 5: ...tdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a ground fault circuit interrupter GFCI protected su...

Page 6: ...res reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate...

Page 7: ...ot charge the battery pack or tool outside the temperature range specified in the instructions Charging improperly or at temperatures outside the specified range may damage the battery and increase th...

Page 8: ...edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator Kickback is the result of saw misuse and or incorrect operating...

Page 9: ...moves freely and does not touch the blade or any other part in all angles and depths of cut Check the operation of the lower guard spring If the guard and the spring are not operating properly they m...

Page 10: ...10 20V 6 1 2 CIRCULAR SAW PACKAGE CONTENTS A B C G S M D E F N H Q V T P U O L K J I R...

Page 11: ...ower Guard Lift Lever F Blade bolt G Foot H Blade outer flange I 0 blade guide notch J 45 blade guide notch K Rip Fence Locking Knob L Bevel Adjustment Knob M Bevel Gauge N Spindle Lock Button O Hex K...

Page 12: ...k button engages The saw shaft is now locked Continue to depress the spindle lock button turn the hex key clockwise and remove the blade bolt and the outer flange WARNING Depress the spindle lock butt...

Page 13: ...th damaged or missing parts could result in serious personal injury WARNING Do not attempt to modify this tool or create accessories not recommended for use with this tool Any such alteration or modif...

Page 14: ...ttery pack to release the battery pack Pull the battery pack out and remove it from the tool WARNING Battery tools are always in operating condition Therefore remove the battery when the tool is not i...

Page 15: ...e desired depth of cut NOTICE Check the depth of cut setting Not more than one tooth length of the blade should extend below the material to be cut for minimum splintering 5 Bevel Adjustment The bevel...

Page 16: ...the guideline on the workpiece to be cut 6 0 Bevel Check and Adjustment Your tool has a 0 bevel stop which has been adjusted before shipment to assure that the blade is vertical to the foot at 0 bevel...

Page 17: ...erial to be cut face the good side down 8 Installing and Using the Vacuum Adapter a The vacuum adapter allows for connection to a 1 1 4 in diameter vacuum hose to help keep the work area clean Remove...

Page 18: ...at the workpiece will not move during the cut f Always place the saw on the portion of the workpiece that is supported and not on the cut off piece g Place the workpiece with the good side down h Draw...

Page 19: ...ade to come to a complete stop h Lift the saw from the workpiece NOTICE Do not bind the blade in the cut CAUTION Always be sure that neither hand interferes with the free movement of the lower guard C...

Page 20: ...omplete stop k Lift the saw from the workpiece NOTICE Do not bind the blade in the cut 12 Plunge Cuts WARNING Always adjust the bevel setting to zero before making a plunge cut Attempting a plunge cut...

Page 21: ...Proceed cutting in forward direction to end of cut WARNING Allow blade to come to a complete stop before lifting the saw from cut WARNING Never pull the saw backward since blade will climb out of the...

Page 22: ...parts Most plastic parts are susceptible to damage from various types of commercial solvents and may be damaged by their use Use clean cloths to remove dirt carbon dust etc b The tool may be cleaned...

Page 23: ...ed Service Center Blade does not come up to speed Low battery Recharge the battery pack or use a fully charged pack Excessive vibration Blade out of balance Discard blade and use a different blade Wor...

Page 24: ...m defects in material and workmanship If you believe that the cordless circular saw is defective at any time during the specified warranty period call HAMMERHEAD support at 1 877 888 1880 to speak wit...

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