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Instruction Manual PSx3xxIO 

29 

(c) Behaviour of the drive during manual displacement (readjustment function) 

 

If the PSx3xxIO at standstill is rotated against the loop direction by an external force 
after a correctly-completed positioning run (or manual run to a range limit) and the 
release bit (Bit 4) and the readjustment bit (Bit 10) are set in the control word, it tries to 
approach the previously-sent target position again (readjustment). When rotating in the 
loop direction, no adjustment takes place, only Bit 11 in the status word (

manual 

displacement

) is set and Bit 0 (

target position is reached

) is reset. If Bit 6 (

run 

without loop

) is set, the drive readjusts in both directions. 

 

 

If the drive loses its position continuously at a standstill, the adjustment 
attempt starts precisely when the actual position leaves the positioning 
window (assuming that all of the above conditions are met).

 

At this point the 

motor power must be in the permissible range (i.e. Bit 4 is set in the status 
word). In case of missing motor power, no adjustment starts, instead, Bit 10 
("positioning error") and 13 ("motor power was missing") become active. If 
the motor voltage comes back into range after the exit of the positioning 
window, 

no

 new adjustment attempt starts. This prevents a situation in 

which a drive suddenly starts a movement when the engine voltage is 
turned on. 

 

If a positioning or manual run in progress is interrupted by a stop command (release bit 
in control word at 0) the drive only adjusts when a new run command is sent and is 
correctly completed. 

 

By removing the release and/or the readjustment bit, the readjustment can be 
completely prevented. 

 

Drives with brakes have no adjustment function. 

 

 

(d) Calculation of the physical absolute position

 

 

The actuator PSx3xxIO has an absolute measuring system with a measuring range of 
250 revolutions. Therefore, the direction of rotation in which part of this 250 revolutions 
should be traversed can be defined. 
The mapping of the desired positioning range to the physical positioning range is done 
with the help of the parameter "upper mapping end" (ISDU 128).

 

In the delivery state, the drive is at position 51200, upper limit switch is 101200, lower 
limit switch is 1200. The result is a traversing range of ±125 revolutions (±50000 steps). 
If the desired traversing range does not exceed ±125 revolutions none of the measures 
described below need to be taken in the delivery state to set the traversing range. 

 

For the realization of any desired positioning range independent of the possible 
positioning range which is defined by the mounting situation (physical positioning 
range) there are the following two possibilities: 

1)  Move the axle (for example a spindle) to the desired position, then move the drive 

(with opened collar) to the position value which belongs to the physical position of 
the axle, only then close the collar.

 

Examples: 
(a)  Move the axle in middle position, then move the drive at no-load (with opened 

collar) also to middle position (position 51200), then close the collar. The drive 
is now capable of moving 125 rotations (±50000 increments by default) in each 
direction. 

Summary of Contents for PS*3**IO series

Page 1: ...005374 10 2017 Instruction Manual PSx3xxIO halstrup walcher GmbH Stegener Stra e 10 D 79199 Kirchzarten Tel 49 0 76 61 39 63 0 Fax 49 0 76 61 39 63 99 Email info halstrup walcher de Website www halstr...

Page 2: ...4 1 3 Troubleshooting maintenance repairs disposal 4 1 4 Symbols 4 2 Device description 5 2 1 Functional description 5 2 2 Installation 5 2 3 Pin assignment 6 2 4 Meaning of the LED s 7 2 5 Commission...

Page 3: ...ughout the lifecycle of the devices It must be provided to any individuals who assume responsibility for operating the device at a later date It must include any supplementary materials provided by th...

Page 4: ...ropriately trained and authorized by the operator of the facility may assemble the device and set up its electrical connections The device may only be operated by appropriately trained individuals who...

Page 5: ...low shaft with adjustable collar makes assembly quite simple The positioning system is especially suitable for automatically setting tools stops or spindles for wood processing equipment packing lines...

Page 6: ...resent for the connection of supply voltage and for communication via IO Link For PSE34xx in the housing cover there is a 5 pin Harting grommet plug HAN4A for the motor supply and a 5 pin circular plu...

Page 7: ...n the following cases in a positioning process assumption The direction in which each target position is approached is forwards 1 New position value is greater than current one The position is approac...

Page 8: ...sitioning without loop mode is used primarily for moving the small distances involved in fine adjustments In this case each position is approached directly This does NOT eliminate any play present in...

Page 9: ...rameter 1 0 Sub 1 Master command Sub 2 Master cycle time Sub 3 Minimum cycle time Sub 4 M Sequence Capability Sub 5 IO Link version ID Sub 6 Process data input length Sub 7 Process data output length...

Page 10: ...0 String R Firmware version 23 e g V1 0 String R Application specific tag 24 any text max 16 characters String R W Status requests Status 64 Bit 0 target position reached Bit 1 drag error Bit 2 rever...

Page 11: ...U control 70 Current supply voltage of the control in 0 1 V 16 bit R U motor 71 Current supply voltage of the motor in 0 1 V 16 bit R Device temperature 72 Temperature inside the device in C 16 bit R...

Page 12: ...release The axis is only driven when the bit is set except jog mode with buttons or with Bits 8 9 Bit 5 release jog operation with keys For an existing IO Link connection the external buttons are only...

Page 13: ...20801 with 6 bytes of output data even ID e g 3120802 0 1 8 bit yes 1 R W Communicati on timeout 118 Value in milliseconds If the value is 0 the communication timeout is disabled A value 0 defines the...

Page 14: ...er permitted values 1 referencing value 204800 denominator numerator 1 ref value 31 bit yes 102400 R W Upper limit 129 maximum permissible target position permitted values upper mapping end 1200 10120...

Page 15: ...tion is configured see ISDU 137 the drive moves into this position in the event of a connection timeout 31 bit yes 0 R W Speed parameter group Target rpm abs 142 Maximum speed to be used for position...

Page 16: ...of run in which the maximum holding torque at end of run applies value in milliseconds 0 1000 16 bit yes 200 R W idle period for direction change 162 Waiting time in milliseconds for reversal of direc...

Page 17: ...on the measuring range middle A new process data format is only active after a Reset command or a restart Writing a 1 Saves the parameters in EEPROM Writing a 0 No action Writing a 2 Sets the delivery...

Page 18: ...get rpm CW 144 15 230 230 10 150 150 3 70 70 20 200 170 10 100 85 5 45 45 Acceleration 147 97 600 600 50 400 400 23 130 130 97 525 525 50 260 260 22 100 100 Deceleration 148 97 600 600 50 400 400 23 1...

Page 19: ...imum holding torque 155 0 90 30 0 150 50 0 300 100 0 100 35 0 200 70 0 450 150 Max holding torque at drive stop 154 0 180 60 0 300 100 0 600 200 0 200 70 0 400 140 0 900 300 Number of breaking free st...

Page 20: ...2000 5 60 60 Maximum holding torque 155 0 1250 450 0 300 200 0 450 300 0 30 10 Max holding torque at drive stop 154 0 2500 900 0 600 400 0 900 600 0 60 20 Number of breaking free steps 136 1 50 3 1 50...

Page 21: ...f output data Bit Byte Meaning Corresponding IO Link parameters 0 15 0 1 Control word 110 16 47 4 7 Target position 112 The desired variant for the process output data is specified by ISDU 116 Process...

Page 22: ...voltage is below the Umot limit or above 30V Bit 5 Positioning run aborted set if a positioning run is cancelled by cancelling the release in the control word reset when a new run command is sent Bit...

Page 23: ...e g by the act value of the referencing value ISDU 127 If a transferred target value is within the limit switch limits but would leave the specified range through a necessary loop drive reset by send...

Page 24: ...s are approached directly without any loop Bit 7 Initial reference loop 5 8 turns against loop direction and then 5 8 in loop direction at manual drive speed This command had to be executed after swit...

Page 25: ...he IO Link status operate disable time stamp value 0x3FFF 16383 transfer desired setpoint with ISDU 112 control bits from the process output data at 0x03 time stamp at the desired value e g 10000 the...

Page 26: ...in the process output data value 0x3FFF 16383 the drive can be completely controlled with the help of ISDU d Positioning drive with inactivated time stamp target position transfer control word ISDU 11...

Page 27: ...word 0x14 and the desired target position Drive starts to move Cancellation of drive by withdrawing the release Control word 0x00 if a new target position is transferred during the positioning run the...

Page 28: ...g a run the achievable speed is lower than the limit value of 30 for longer than 200 ms ISDU 159 of the selected maximum speed ISDU 146 these are the default values a block is detected the run is abor...

Page 29: ...at 0 the drive only adjusts when a new run command is sent and is correctly completed By removing the release and or the readjustment bit the readjustment can be completely prevented Drives with brake...

Page 30: ...n of 3 turns default 1200 steps must be complied with because the maximum possible position value is 3 rotations underneath the top end mapping The smallest possible position value is 253 rpm below th...

Page 31: ...his value will immediately be included in calculations for each transferred value and can also be read via ISDU 127 In the event of a change in the referencing value the target position the actual val...

Page 32: ...d if ISDU 118 communication timeout is at a value 0 The value specifies the time in ms within which a new master telegram must be received to maintain the link In addition ISDU 137 Configuration for c...

Page 33: ...t 9 Jog to lower values serve as the control word the corresponding key presses simulate these Prerequisite Bits 4 and 5 of the control word must be reset i Devices with the holding brake option The d...

Page 34: ...ue ISDU 155 and max holding torque at drive end ISDU 154 to 0 Set speed limit for drive cancellation ISDU 146 to 60 Set time for going under the speed limit for drive cancellation ISDU 159 to 100 the...

Page 35: ...time PSx ED in Base time in sec PSE34xx PSE30xx to 33xx PSS PSW 20 30 20 20 20 300 300 600 600 600 Electrical data Rated output power PSx30xIO PSx31xIO PSE31xxIO 25 W with 30 duty cycle PSx32xIO PSx33...

Page 36: ...ow shaft with adjustable collar PSE31xxIO 14 PSE34xxIO 14H7 Hollow shaft with clamp and feather key PSS3xxIO 8 PSW3xxIO 8 8H9 Hollow shaft with adj collar or 8H8 solid shaft PSS3xxIO 14 PSW3xxIO 14 14...

Page 37: ...Instruction Manual PSx3xxIO 37...

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