Description, Installation and Operation Manual
i
ROTARY GEAR PUMP
ELECTRONIC FOAM PROPORTIONING SYSTEM
TABLE OF CONTENTS
Chapter Title
Page
SECTION
I
: DESCRIPTION
SAFETY ....................................................................................................................................
I
-1
SYSTEM DESCRIPTION ............................................................................................................
I
-3
Hale FoamMaster SYSTEM SPECIFICATIONS .......................................................................
I
-6
SYSTEM CONFIGURATION .....................................................................................................
I
-8
SYSTEM DIAGRAMS .............................................................................................................
I
-17
SECTION
II
: INSTALLATION
SAFETY ...................................................................................................................................
II
-1
APPARATUS INSTALLATION PLANNING ...............................................................................
II
-3
INSTALLER SUPPLIED COMPONENT RECOMMENDATIONS ...............................................
II
-5
FOAM PUMP MOUNTING .....................................................................................................
II
-9
PLUMBING COMPONENT INSTALLATION ..........................................................................
II
-12
SYSTEM PLUMBING DIAGRAMS .........................................................................................
II
-24
ELECTRICAL INSTALLATION ................................................................................................
II
-32
Hale FoamMaster SYSTEM ELECTRICAL DIAGRAMS .......................................................
II
-42
START-UP CHECKLIST ..........................................................................................................
II
-44
SYSTEM INSTALLER START-UP ..............................................................................................
II
-45
SECTION
III
: SET-UP AND CALIBRATION
SAFETY ..................................................................................................................................
III
-1
INSTALLATION AND DELIVERY CHECKLIST .........................................................................
III
-3
INITIAL END USER SET-UP ......................................................................................................
III
-4
USER CALIBRATION ..............................................................................................................
III
-6
SECTION
IV
: SYSTEM OPERATION
SAFETY ..................................................................................................................................
IV
-1
OPERATING INSTRUCTIONS ................................................................................................
IV
-3
Normal Operation Summary .......................................................................................
IV
-8
Simulated Flow Operation .........................................................................................
IV
-10
Tank Selection With Dual Tank System .....................................................................
IV
-12
Flushing Hale FoamMaster .........................................................................................
IV
-13
Operation with Remote ON/OFF Switch ..................................................................
IV
-14
Priming The Foam Pump When Foam Tank Has Run Dry .......................................
IV
-14
MAINTENANCE ..................................................................................................................
IV
-15
TROUBLESHOOTING ..........................................................................................................
IV
-16
PARTS IDENTIFICATION ......................................................................................................
IV
-22
WARRANTY .........................................................................................................................
IV
-29
System installer must provide two copies of this Hale FoamMaster System Description, Installation
and Operation Manual to the end user of the equipment. If additional manuals are required, contact
Hale Products Inc. Communications Department at (610) 825-6300.
Ask for Manual P/N 029-0020-35-0.
