HAKO Hakomatic B 1050 W Instruction Manual Download

Page: 86 / 88

Maintenance and Service

Towing the vehicle
If it should become necessary to tow
the Hakomatic B 1050 W, only do it on
a level floor and at a maximum towing
speed of 4 kph. The tow rope must be
attached at the front lashing points.

Fig. 37

Summary of Contents for Hakomatic B 1050 W

Page 1: ...Instruction Manual Hakomatic B 1050 W 7580 22...

Page 2: ...Please pay attention that only original spare parts should be used for any ne cessary maintenance and repair work Only original spare parts can guarantee long reliable equipment operation We reserve t...

Page 3: ...authorized Hako ser vice centers and confirmed in the Maintenance Report which serves as a warranty logbook The following are excluded from the terms of warranty wear and tear through overuse defectiv...

Page 4: ...ies and charger 25 3 1 9 Options 26 3 2 Operating and indicator elements 29 3 2 1 Operating elements in the driver s cab 29 3 2 2 Left hand operating panel 32 3 2 3 Right hand operating panel 36 3 2 4...

Page 5: ...aste container 77 5 7 2 Changing the rotary brushes 78 5 7 3 Cleaning the contact surfaces 79 5 7 4 Adjusting the locking lever for the brush holder 79 5 7 5 Installing new rubber deflector strips 80...

Page 6: ...ardous for Definition Danger persons or property Safety information to prevent the development of hazardous situations resulting from ignoring or failing to follow instructions or prescribed work proc...

Page 7: ...on the vehicle If the equipment is sold or rented out these documents should be transfer red to the new owner operator The transfer should be confirmed The warning labels attached to the equipment pr...

Page 8: ...It is forbidden to use the vehicle in potentially explosive atmospheres The machine is not suitable for clea ring up health hazardous inflam mable or explosive fluids dust or substances Ride on equip...

Page 9: ...e recovery tank regularly to protect it from the accumulation of dirt viruses bacteria etc It is not permitted to use aggressive and corrosive cleaning agents Allow the vehicle to dry after being clea...

Page 10: ...pment may only be carried out by electri cians who have received the neces sary training and in accordance with the electrical engineering regulati ons The vehicle s electrical equipment must be inspe...

Page 11: ...ined re present a major risk both to people s health and to the environment Ne ver open or damage batteries Never touch inhale or swallow the content of batteries Health hazard Do not allow batteries...

Page 12: ...ible Missing or illegible labels must be replaced immediately Company logo Fig 1 1 Fig 2 1 Read the operating manual maximum gradi ent and ban on cleaning using a high pressure washer Fig 1 2 Rating p...

Page 13: ...afety Information Maximum water temperature for solution to be filled Fig 2 6 Drive direction selector Forward or reverse Fig 2 3 Release parking brake Fig 2 4 Apply parking brake Fig 2 5 Fig 2 6 3 4...

Page 14: ...e hose which hangs to the left of this label Waste water drainage Fig 3 8 The waste water is drained via the hose which hangs to the right of this label No waste water drainage Fig 3 9 The flap serves...

Page 15: ...ccepted when these units are used Before starting the vehicle up for the first time the batteries to be used must be fully charged properly by imple menting the initial battery char ge routine Hako as...

Page 16: ...o ceed as follows to install them The following applies to all work on the rotary brushes Turn the key switch to position 0 remove the key and apply the parking brake Fig 14 8 The front rotary brush i...

Page 17: ...7 3 and slide it together with the catches Fig 7 1 into the housing Fig 7 2 Fig 8 1 Pin 2 Brush support 3 Catch 4 Rotary brush 7 To slide the rotary brush Fig 8 4 on the facing brush support Fig 8 2 r...

Page 18: ...middle of the device and hold it there 9 Mount the brush holder Fig 6 4 on the rotary brush Fig 6 3 press against the housing Fig 6 1 and then slide upwards 10 Pivot the locking lever Fig 5 1 back und...

Page 19: ...is then lifted automa tically 9 Close the rear doors Fig 9 Adjusting the squeegee The squeegee must be set up on a level floor according to the conditions in which it is to be used The squeegee must...

Page 20: ...y Refer to Sections 5 6 1 and 5 6 2 2 Check the waste container empty and clean it if necessary refer to Section 5 7 1 3 Fill the solution tank and cleaning agent in accordance with the manuf acturer...

Page 21: ...d when an operator is seated on the driver s seat Fig 11 The most important vehicle elements are described below 3 1 1 Rotary brush head Fig 12 2 The two rotary brushes which can be changed without th...

Page 22: ...floor only needs to be scrubbed when wet and the solu tion is not vacuumed up but allowed to soak in instead To raise the deflector take hold of the grip Fig 12 6 raise it and hook the locking hooks...

Page 23: ...med up fully even on uneven floors and in bends leaving the floor dry enough to be walked on The squeegee must be checked prior to starting work when disposing of waste water and or filling the soluti...

Page 24: ...cessive foam impairs the machine s function It indicates overdosage of the cleaning agent components of the cleaning agent which are fed back to the waste water cause foaming Information on dosage is...

Page 25: ...2 The advantage here is the quick and simple removal and installa tion processes using a fork lift truck or lifting gear particularly in multi shift op eration The steel trough is provided with the ne...

Page 26: ...falling from warehouse shelving Ensure that assembly of a cab safety roof is made compulsory when the vehicle is operated in such risk areas Flashing beacon 7585 02 Assembly on the cab safety roof 758...

Page 27: ...rrespond ing switch is provided on the right hand operating panel to operate the vacuuming tool The following belong to the spraying vacuuming tool Floor scrubbing and vacuuming tool 7009 Suction and...

Page 28: ...28 Operation Fig 15 1 Working lights 2 Cab safety roof 3 Flashing beacon 4 Vacuuming tool 5 Side brush unit 5 2 3 1 1 4...

Page 29: ...river s cab 1 Left hand operating panel 2 Steering wheel 3 Safety catch to release the parking brake 4 Accelerator to drive forwards or backwards 5 Service brake 6 Driving direction selection switch f...

Page 30: ...Before actuating the accelerator use the driving direction selection switch Fig 16 6 to set the direction of trav el forwards or reverse Forward or reverse drive according to the driving direction sel...

Page 31: ...e on and off the horn and three switches for the optionally available working lights spraying vacuuming tool and flashing beacon also refer to para graph 3 2 3 Parking brake Fig 16 8 The pedal to the...

Page 32: ...lt has occurred 5 Operating hours counter and service indicator 6 Battery and charge control indicator 7 Button for side brush unit option 8 Button for brush pressure 9 Button for brush drive 10 Butto...

Page 33: ...he same time a four digit code ap pears in the display of the service indi cator Fig 17 5 This error code infers which fault has occurred refer to Sec tion 3 5 1 At the same time the control lamps fla...

Page 34: ...sory If it is not installed the button has no function The side brush unit can only be switched on when the rotary brushes are also switched on Button for brush pressure Fig 17 8 This button is used t...

Page 35: ...n and off Fig 17 13 This button serves to switch the solution feed on and off when the brush head is lowered The solution quantity previously set re mains unaltered last station memory Button to incre...

Page 36: ...36 Operation 3 2 3 Right hand operating panel Fig 3 1 Key switch 2 Horn 3 Switch for spraying vacuuming tool 4 Switch for flashing beacon 5 Switch for working lights Fig 18 1 3 4 2 5...

Page 37: ...eared quickly For an overview of the error codes refer to Section 3 5 1 Example When a functional fault actually occurs an acoustic signal is also issued and the red control lamp on the alarm indicato...

Page 38: ...ion Switch for flashing beacon Fig 18 4 The flashing beacon is an optional accessory If no flashing beacon is in stalled the switch has no function Switch for working lights Fig 18 5 This switch switc...

Page 39: ...filter 2 Solution tank filling neck 3 Lid lock 4 Cover solution tank 5 Cover recovery tank 6 Waste water draining hose 7 Solution draining hose 8 Left hand rear door 9 Rear panel frame lock 10 Rear p...

Page 40: ...in place The lid lock functions in the same way on the solution tank and recovery tank Rear doors Fig 19 8 11 Open the rear doors to access the draining hoses for waste water and solution Waste water...

Page 41: ...41 Operation 12 Seat console 13 Electrical compartments 14 Side door 15 Battery trough Fig 20 12 13 14 15...

Page 42: ...square wrench The electrical compartments are not provided in the sense of glove compartments Side door Fig 20 14 The side doors are located to the left and right of the trough battery The doors must...

Page 43: ...This means that it is essential for operating personnel to be seated in the driver s seat to be able to operate the vehicle Ensure that the driving direction se lection switch is in its zero setting r...

Page 44: ...uc tion hose option The cleaning programs are activated via the left hand operating panel refer to Sections 3 2 2 Press the required button as soon as the Hakomatic B 1050 W is ready to drive see abov...

Page 45: ...d change them refer to Section 5 8 4 Vacuuming with the hand held suction hose The hand held suction hose is an op tional accessory Vacuuming with the hand held suction hose only works when the operat...

Page 46: ...e machine s function Cause Too much cleaning agent leads to certain component parts of it getting into the waste water resulting in the development of foam This in dicates that the amount and mixture...

Page 47: ...y the recovery tank and rinse it out refer to Sections 5 6 1 and 5 6 2 Observe the applicable laws and local regulations when dis posing of cleaning agents 5 Check the solution filter refer to Section...

Page 48: ...h has been tripped The motor has overheated foreign bodies have possibly jammed between the brush and shaft e g tape and such Check the brushes for foreign bodies and remove them as necessary Allow th...

Page 49: ...side brushes for foreign bodies and remove them as necessary 2 3 6 4 The side brush holding attachment has been switched off because the anti blocking system has been tripped Foreign bodies between th...

Page 50: ...d cm 95 Squeegee cm 126 With side brush unit option cm 136 Area coverage Theoretical at 7 5 kph m h 7125 Weights Dead weight without driving batteries without options without driver kg 710 Total weigh...

Page 51: ...35 Lock in aisle minimum width of aisle m 2 40 Operating time with one battery charge h Approx 3 8 Traction drive Drive motor P2 W 1400 Axles and wheels Wheelbase cm 115 Gauge rear cm 88 Front wheel...

Page 52: ...nel tank solution waste water l 174 174 Flow rate adjustable from to l min 1 26 5 5 Rotary brush head No of rotary brushes Pieces 2 Rotary brush diameter cm 13 6 Rotary brush speed rpm 900 Brush press...

Page 53: ...pA measured according to DIN EN 60335 2 72 at the driver s ear under normal working conditions is dB A 76 5 Inaccuracy factor KpA dB A 2 Vibration The weighted effective value of the vibration establi...

Page 54: ...Charge output V A 36 60 Charging time H 12 Cab safety roof including rear view mirror Order number 7582 Working lights 2 pieces Order number 7584 02 V W 2 x 24 70 Flashing beacon V 36 For installation...

Page 55: ...46 for extreme accumulations of dirt Order number 7847 Additional scrubbing and vacuuming tools spraying vacuuming tool Floor scrubbing and vacuuming tool Order number 7009 Vacuuming and spraying hos...

Page 56: ...sts ensures the vehicle has a long ser vice life Hako system maintenance describes the specific technical work necessary for the individual modules and defines the intervals for the maintenance tasks...

Page 57: ...ating hours Hako System Maintenance I 1250 operating hours Workshop Stamp completed on at _________________ operating hours Hako System Maintenance II 1500 operating hours Workshop Stamp completed on...

Page 58: ...f the deflectors to the right and left and repair them or replace the deflector rubber left and right as necessary o Check the service brake in terms of its functionality and for signs of leaks repair...

Page 59: ...working lights and repair any defects o Check the rotary brushes are fitted properly and inspect them for signs of wear limit dimension for brush diameter is approx 10 cm and damage Check if any obje...

Page 60: ...ature wear due to glass splinters metal chips grit etc or damage and clean it o Check the condition of the side brush unit and replace the side brushes as necessary o Check the vehicle is clean clean...

Page 61: ...y o Subject the service brake to a brake tests clear any defects as necessary o Check the parking brake for actuating play repair as necessary o Subject the safety catch to a function test to release...

Page 62: ...ecting rods on the rotary brush head o Check the functionality and correct adjustment left and right of the side brush change as necessary o Check the recovery tank particularly the lid sealing qualit...

Page 63: ...r corrosion and presence of all signs and labels o Check the vehicle is clean clean it if necessary o Test drive and test all function and safety relevant components including brake tests o Produce te...

Page 64: ...ulic motor replace if necessary o Check the brush motor output left and right clear defects as necessary o Check the carbon brushes of the brush motors replace if necessary o Check the timing belt of...

Page 65: ...year Activity Interval Every 1000 operating hours Complete all activities in Hako system maintenance I and II see paragraph 5 3 2 and paragraph 5 3 3 o In addition o Check the brake linings on the rea...

Page 66: ...d charge control indicator including TSG indicator in left operating panel 2 Battery connection cable 3 Battery plug in vehicle socket 4 Battery plug disconnected 5 Seat console open 6 Fill level indi...

Page 67: ...iability for damage to the battery caused by a fault when the battery is charged for the first time There must be sufficient venti lation in the charging area risk of explosion The seat console Fig 23...

Page 68: ...h cell These points must be checked and cor rected at regular intervals within the scope of Hako system maintenance by an authorized service center Also refer to the information in the supplementary s...

Page 69: ...right Fig 24 3 2 Take hold of the seat console Fig 24 1 at the handle Fig 24 2 and pivot it forwards to open it If a cab safety roof is fitted open the seat console from the right hand side of the ve...

Page 70: ...inhale or swallow the content of batteries Health hazard Do not allow batteries to get into the environment Risk of contami nating the ground and water In accordance with symbol with the crossed out b...

Page 71: ...intenance and Service 5 5 Solution tank 1 Lid seal 2 Tank cap 3 Opening to recovery tank airing and venting 4 Solution tank 5 Solution filter 6 Ball cock 7 Screw cap 8 Draining hose Fig 25 4 1 2 5 6 8...

Page 72: ...n fully if necessary 5 When the solution tank has been completely emptied screw the cap shut again and attach the draining hose again 6 Close the left and right rear doors When disposing of the waste...

Page 73: ...73 Maintenance and Service 5 6 Recovery tank 1 Tank cap 2 Lid seal 3 Recovery tank 4 Air intake filter 5 Screw cap 6 Waste water draining hose 7 Cleaning flap Fig 26 6 4 7 3 1 2 5...

Page 74: ...eft and right rear doors 5 6 2 Cleaning the recovery tank Clean the recovery tank Fig 26 3 eve ry day or as necessary The cleaning flap Fig 26 7 is available for this 1 Open the left and right rear do...

Page 75: ...the O ring lightly if neces sary 5 6 4 Cleaning the air intake filter The filter sieve Fig 28 1 is located in the recovery tank above the maximum water level on the suction pipe The ac cumulation of...

Page 76: ...Section 4 and installed according to the instructions on the ro tary brush head Fig 29 2 refer to Section 2 3 1 Normally however the authorized Hako workshop will install them for you prior to delive...

Page 77: ...ht hand side of the vehicle 1 Take hold of the waste container Fig 30 1 by the handle Fig 30 4 and pivot it back to the left a little to unlock it 2 Pull the waste container Fig 30 1 out using the han...

Page 78: ...brush 13 6 cm To protect the floor surface the rotary brushes are equipped with a wear restriction facility When the minimum diameter is reached the rotary brush head lowers onto a vertical stop The...

Page 79: ...e brush holder as far as possible 5 7 3 Cleaning the contact surfaces Each time the rotary brushes are changed all the contact surfaces Fig 31 4 and Fig 29 7 must be tho roughly cleaned with a damp cl...

Page 80: ...lector strips Fig 32 2 in place 5 Mount the clamping rail Fig 32 3 from the outside and slide back by hand so that the clamping rail hooks Fig 32 4 engage 6 Tighten the wing nut Fig 32 5 so that it en...

Page 81: ...on of rotation may only be carried out at an authorized Hako service center When viewing the front left side of the vehicle the front rotary brush Fig 33 1 viewed in the driving direction must rotate...

Page 82: ...switch and turn the key switch on 2 Lower the squeegee Press the but ton for the squeegee and suction tur bine so that the green control lamp lights up 3 Switch off the key switch and remove the key...

Page 83: ...h sealing strips front and rear touch the floor when mounted 5 Tighten the knurled nuts evenly starting from the center and working on alternate sides There must be no bends in the sealing strip Disas...

Page 84: ...y work on the electrical installations All the lifting elements and brush mo tors in the Hakomatic B 1050 W are equipped with safety fuses and electro nic fuses Safety fuses are installed in the sucti...

Page 85: ...capaci ty of the loading platform prior to loading Dead weight of the Hakomatic B 1050 W without battery without options and without driver 710 kg Total weight of the Hakomatic B 1050 W with battery...

Page 86: ...rvice Towing the vehicle If it should become necessary to tow the Hakomatic B 1050 W only do it on a level floor and at a maximum towing speed of 4 kph The tow rope must be attached at the front lashi...

Page 87: ...s in accordance with 2004 108 EU Reference was made to the following standards and or norms and or technical specifications to ensure proper implementation of the safety and health requirements in the...

Page 88: ...bere und sch nere Umwelt Superior technology for a cleaner and better environment Hako Werke GmbH Stammwerk und Hauptverwaltung Headquarter Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax...

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