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Hakko Electronics FR-701, Instruction Manual

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Hakko Electronics FR-701 Instruction Manual Download Page 40

2. Remove the 2 screws fixing the joint cover and remove the joint cover.

3. Remove the screw from the handpiece and disconnect the heating element. 

Remove the enclosure pipe and the nozzle with the attached nozzle wrench.

Replacing the heating element (heating core)

●

 Disassemble the heating element.

1. Remove the nozzle and enclosure pipe.

CAUTION

Except the case especially indicated, always turn the power switch OFF and disconnect the 

power plug before performing any maintenance procedure.

4. Replace the heating element. Assemble using the same procedure in reverse.

Heating 

Element

Enclosure pipe

Nozzle

Heating 

Element

Joint cover

CAUTION

Be sure to change the offset value (temperature adjustment) of the nozzle temperature after 

replacing the heating element. Failure to do this may result in a heater temperature that is 

much higher or lower than the previous one.

* Caution of the heating element installation

The installation / disassembly with the quick changer smoothens. Please attach it 

to have the groove of the movable joint and the guide hole of the joint cover coming 

at the same position (see figure below).

Joint 

cover

Movable 

joint

Guide hole (×3)

Groove (×3)

Groove (×3)

Guide hole (×3)

39

Nozzle wrench

15. MAINTENANCE (Desoldering Tool) (continued)

Valve

Valve 

guard

Pump 

head

Pump 

head

Valve

Valve 

guard

Pump head disassembly

*It is resting on its side.

Clean the pump head, valve

and valve guard.

*Please replace the valve if it is

deformed or hardened.

Pump head

Maintenance of the pump head

●

 Remove the cover

When performing maintenance on the pump head, remove the screws holding the cover 

and take the cover off.

●

 Cleaning the pump head

1. Remove the valve and valve guard and remove any attached flux.

CAUTION

• When the valve guard is difficult to remove,

please warm it with hot air. Please do not try

to forcibly remove it with a screwdriver, etc.

If the valve guard becomes deformed, it will

no longer be airtight.

• Please clean with either alcohol or thinner.

2. Install the valve and valve guard.

CAUTION

When assembling the pump, please make sure 

to keep it airtight so that there are no air leaks.

40

Summary of Contents for FR-701

Page 1: ...Tool 12 INITIAL SETUP Desoldering Tool 13 OPERATION Desoldering Tool 14 PARAMETER SETTING Desoldering Tool 15 MAINTENANCE Desoldering Tool 16 CHECKING PROCEDURE Desoldering Tool 17 ERROR MESSAGE Deso...

Page 2: ...ation Power cord HAKKO FX 8801 soldering iron with cleaning sponge HAKKO FH 800 iron holder Cleaning wire 1 1 1 1 1 1 1 1 1 HAKKO FR 701 HAKKO FH 800 Cleaning wire Power cord Cleaning Pin for 1 0mm no...

Page 3: ...iron Output Temperature range Temperature stability AC 26 V 50 480 120 899 1 1 8 at idle temperature When set to 200 480 400 899 Station Desoldering tool Output Vacuum generator Vacuum pressure max S...

Page 4: ...TION Failure to comply with a CAUTION may result in injury to the operator or damage to the items involved NOTE A NOTE indicates a procedure or point that is important to the process being described W...

Page 5: ...ER UP Clogging Indicator DOWN ENTER POWER FR 701 UP ENTER Power cord receptacle Fuse Receptacle Soldering iron Power Switch Soldering iron Power Switch Main Soldering Desoldering Control Buttons Solde...

Page 6: ...ower cord into an appropriate power supply CAUTION Be sure to turn off the power before connecting or disconnecting the cord assembly for the iron to and from the receptacle to avoid damaging the circ...

Page 7: ...an extended period CAUTION A The temperature setting mode Changing the set temperature The temperature setting range is from 50 to 480 from 120 to 899 By default the temperature is set to 350 662 Exa...

Page 8: ...st mode after the tip temperature stabilizes The maximum single adjustment that can be made is 150 270 relative to the set temperature If a larger adjustment is needed make the first adjustment at the...

Page 9: ...e unit is restricted by a password Password is AbC Select and input three letters for password from six letters on the right The unit will move to the change setting screen for each mode after enterin...

Page 10: ...0 Open 1 Partial 2 Restricted 4 4 4 4 4 4 Select three letters or temperature display seletion The displayed temperature can be switched between Celsius and Fahrenheit Low temperature error setting I...

Page 11: ...display to 2 If you press the button the display will move to the setting mode selection screen If you press the button The normal mode and The preset mode will be switched alternately 3 The display...

Page 12: ...played if you press the button 10 If you press the button after selecting the display will move to password setting screen 2 If you select Restricted the display will move to the following password se...

Page 13: ...sh solder 4 If the tip is deformed or heavily eroded replace it with a new one Since the soldering iron can reach a very high temperature please work carefully Except the case especially indicated alw...

Page 14: ...he values of a and b are outside the value in the table replace the heating element sensor and or cord assembly If the value of c is over the value in the table remove the oxidization film by lightly...

Page 15: ...alarm tolerance error 350 C 400 C 50 C Set temperature Set temperature Low temperature alarm tolerance Low temperature alarm tolerance OR 650 F 750 F 100 F EXAMPLE When there is the possibility that...

Page 16: ...R Soldering Desoldering Station Power Switch Main Receptacle Desoldering Tool Vacuum outlet cap Power Switch Desoldering Tool Control Buttons Desoldering Tool Handpiece HAKKO FR 4103 Desoldering Tool...

Page 17: ...se to avoid damaging the nozzle 1 Fit the small sponge pieces into the hollows in the cleaner base 2 Add an appropriate amount of water into the cleaner base The small sponge pieces will absorb water...

Page 18: ...6 Turn the power switch main ON CAUTION When not in use place the handpiece in the iron holder CAUTION Be sure to hold the plug when inserting or removing the handpiece cord B Station Connection 1 Co...

Page 19: ...apply a small amount of solder to form a heat bridge to help the heating process 2 Check to make sure all of the solder on the joint has melted With the nozzle still in place over the lead wire slowl...

Page 20: ...the PRESET SELECTION screen Scroll the cursor to the bottom select EXIT and press the ENT button You will return to the normal display screen without making any changes Or if the device is left alone...

Page 21: ...zzle temperature offset setting Check of nozzle clogging and suction force Setting of each preset temperature Setting of each preset name Contrast adjustment of display screen Return to the normal dis...

Page 22: ...splayed press the button to enter The next digit will begin to flash After entering the units digit press the button to save the figure to the system memory and begin heater control with new setting t...

Page 23: ...ering the units digit Same values can be selected in mode 3 After entering the units digit press the button to save the figure to the system memory and begin heater control with the new offset value C...

Page 24: ...l the trigger 3 When Clogging appears perform cleaning and replace filters 4 Press the EXIT button to return to the selection screen C Suction gauge Sign of clogging C H K ENT S e t T emp O f f s e t...

Page 25: ...to save the figure to the system memory and begin heater control with new setting temperature 4 To exit from each setting screen scroll the screen select EXIT and press the ENT button CAUTION If powe...

Page 26: ...exit from setting screen scroll the screen select EXIT and press the ENT button CAUTION As a preset ID 1 to 8 characters can be used Usable characters are A Z 0 9 and space Entering a space makes you...

Page 27: ...ess the or to set the adjust contrast Selection range is 1 to 25 3 After selecting the value press ENT to return to the selection button To exit from each setting screen scroll the screen select EXIT...

Page 28: ...rn on the power switch to display the parameter setting screen The following parameters can be set For USA Timer can be set when ShutOff Auto Sleep is set to ON Vacuum Time is displayed when Vacuum Mo...

Page 29: ...if you press the or button 3 Selecting ON allows you to make the setting for Timer Default is 30 minutes ENT T emp Mo d e S h u t O f f S e t V a c u u m M o d e C OF F NOR ENT S h u t O f f S e t S...

Page 30: ...When selecting Timer Vacuum Time appears under VacuumMode in the parameter select screen Select whether you manually operate the desoldering pump or use the timer function Normal Solder is sucked only...

Page 31: ...ll be switched alternately if you press the or button 3 Selecting ON allows you to make the setting for Timer Default is 6 minutes When selecting ON 4 When setting Auto Sleep to ON the area for Timer...

Page 32: ...t Press the or to set the desired figure Press the ENT button to advance to the next digit Only values from 0 to 1 can be selected when entering the hundreds digit In mode values from 0 to 2 can be se...

Page 33: ...y if you press the or button 3 Return to parameter setting display if you press the ENT button after setting 1 Move the cursor to select Ready Alarm After selecting press ENT 2 ON and OFF will be swit...

Page 34: ...eturn to the parameter setting screen 7 After entering press the ENT button Select OK or Cancel using the or button The password is shown under Pass Lock on the parameter selection screen All setting...

Page 35: ...parameter selection screen 3 Enter a new password For a password select 3 letters from among ABCDEF 4 After setting the password press the ENT button Using the or button select either OK or Cancel ENT...

Page 36: ...g the or button select either or To stop Initial Reset scroll the screen to select EXIT 3 After selecting it using the or button select OK or Cancel CAUTION Even when Initial Reset is finished Pass Lo...

Page 37: ...creen If CHK appears on the display check the nozzle and heater for restrictions If the nozzle or heater are clogged clean or replace them C Suction gauge Sign of clogging C H K Replacing the filter p...

Page 38: ...maintenance please work carefully The cleaning pin will not pass through the nozzle until the solder inside the nozzle is completely melted CAUTION CAUTION If the cleaning drill is forced into the no...

Page 39: ...ine the ceramic paper filter Replace Ceramic paper filter is showing signs of stains from flux is stiff or contains any solder Handpiece filter CAUTION The filter pipe is very hot Front holder Filter...

Page 40: ...semble using the same procedure in reverse Heating Element Enclosure pipe Nozzle Heating Element Joint cover CAUTION Be sure to change the offset value temperature adjustment of the nozzle temperature...

Page 41: ...holding the cover and take the cover off Cleaning the pump head 1 Remove the valve and valve guard and remove any attached flux CAUTION When the valve guard is difficult to remove please warm it with...

Page 42: ...ken heater or sensor Verify the electrical integrity of the heater and sensor Measure the resistance of the heater and sensor while at room temperature 15 to 25 59 to 77 It should be 3 9 10 If the res...

Page 43: ...t1 Pin2 Purple Trigger Pin4 Black Heating element1 Pin8 Blue and White Trigger Pin9 Yellow Heating element2 Pin12 Brown Heating element2 Pin13 Green Grounding line If any value exceeds 0 or is replace...

Page 44: ...or Error is displayed and the power is shut down Grip Error will be displayed if the connector cord is not attached to the station OR the wrong handpiece is connected If the sensor temperature falls b...

Page 45: ...Clean it CHECK Is the plug of the handpiece properly connected ACTION Connect it tightly CHECK Is the heating element damaged ACTION Replace it with a new one Pump does not operate Desoldering Tool S...

Page 46: ...14 5 0 0 0 5 0 57 1 3 1 7 16 5 60 0 0 7 0 05 0 65 0 4 1 2 15 5 0 016 0 05 0 61 R 0 2 14 5 0 0 0 8 0 57 T18 B Shape B T18 SB Shape SB T18 BR02 Shape 0 2BR T18 BL Shape BL T18 C05 Shape 0 5C T18 C08 Sh...

Page 47: ...P2 Pan head screw M4 38 4 Truss screw M4 5 8 External tooth lock washer DN4 S washer DN4 4 Plain washer DN4 10 0 8 SEMS screw M3 6 P2 3 SEMS screw M3 6 P2 4 External tooth lock washer DN4 Countersunk...

Page 48: ...S plug Power cord 3 wired cord European plug Power cord 3 wired cord BS plug Power cord 3 wired cord Australian plug Power cord 3 wired cord Chinese plug Power cord 3 wire cord American plug Power cor...

Page 49: ...Part Name Eenclosure pipe assembly Specifications Optional parts Item No 1 If you use the capacious tip T19 change to above enclosure pipe assembly Please see the tip styles and tip shape for T19 fro...

Page 50: ...mbly Enclosure pipe Joint cover Wave spring Movable joint Heating element Hose Trigger Nozzle wrench HAKKO FR 4103 parts Specifications Part No FR4103 81 Part Name HAKKO FR 4103 HAKKO FR 4103 2 1 Item...

Page 51: ...een Varistor 100 230 Ground Blue Blue Red Red White Red Receptacle Power receptacle Capacitor Red White White Red Yellow Green Black Red Black Red Ground Solenoid valve Red Red 1 5 4 2 3 110 12 0 1 27...

Page 52: ...om sg E mail sales hakko com sg HONG KONG HAKKO DEVELOPMENT CO LTD TEL 2811 5588 FAX 2590 0217 https www hakko com cn E mail info hakko com hk Please access to the following address for the other Sale...

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