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8. CHECKING PROCEDURE

Measure the resistance across this position.

1

4

7

2

8

5

6

3

Check for a broken heater or 

sensor

Check the grounding line

1. Check for a broken heater or sensor

Verify the electrical integrity of the heater and sensor.

Measure the resistance of the heater and sensor while at room 

temperature

15

25

59

77

. It should be 8 

Ω

 ±10%. If 

the resistance exceeds these limits, replace the tip.

1. Unplug the connection cord from the station.

2. Measure the resistance value between Pin 2 and the tip.

3. If the value exceeds 2 

Ω

 (at room temperature), perform the 

tip maintenance described on section 2, maintenance for the 

tip. If the value still does not decrease, check the connection 

cord for breakage.

WARNING

Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED.

Black

White

Green Red

Checking the connection cord 

for breakage (HAKKO FM-2027)

Replacing the fuse

1. Remove the soldering tip and the sleeve assembly.

2. Turn the front piece of the HAKKO FM-2027 counterclockwise 

and remove the cover.

3. Measure the resistance values between the connector and the 

lead wires at the socket as follows:
Pin 1 – Red 

Pin 2 – Green

Pin 3 – Black 

Pin 5 – White

If any value exceeds 0 

Ω

 or is 

, replace the HAKKO FM-2027.

1. Unplug the power cord from the power receptacle.

2. Remove the fuse holder.

3. Replace the fuse.

4. Put the fuse holder back in place.

CHECK  

: Is the power cord and/or the connection plug disconnected?

ACTION : Connect it.

CHECK  

: Is the fuse blown?

ACTION : Replace the fuse. If the fuse blows again, send the unit in for repair.

CHECK  

: Is the tip inserted properly?

ACTION : Insert the tip completely.

CHECK  

: Is the connection cord and/or the heater/sensor broken?

ACTION : If the cord assembly is broken, replace the soldering iron, desoldering tool or 

handpiece.

CHECK  

: Is the tip temperature too high?

ACTION : Set the appropriate temperature.

CHECK  

: Is the tip contaminated with oxide?

ACTION : Remove the oxide

CHECK  

: Is the connection cord broken?

ACTION : If the cord assembly is broken, replace the soldering iron, desoldering tool or 

handpiece.

CHECK  

: Is the tip contaminated with oxide?

ACTION : Remove the oxide 

CHECK  

: Is the handpiece connected? 

ACTION : Remove and reinsert the handpiece.

CHECK  

: Is the tip too small for the items to be soldered?

ACTION : Use a tip with a larger thermal capacity.

CHECK  

: Is the setting value for the low-temperature alarm tolerance too low?

ACTION : Increase the setting value.

CHECK  

: Is the appropriate HAKKO tip/nozzle being used?

ACTION : Turn the power switch OFF and insert the genuine HAKKO tip/nozzle. Turn the 

power switch ON.

ACTION : Turn the power switch OFF and insert the genuine HAKKO tip. Turn the power 

switch ON.

CHECK  

: Is the tip left on the wet cleaning sponge?

ACTION : Turn the power switch off. Turn the power switch on again after removing the 

tip from the wet cleaning sponge.

ACTION : Turn off the power switch. Turn on the power switch again.

If the “Zero-Cross Error” / “System Error” continues to be displayed after 

turning on the power switch, contact your HAKKO representative.

9. TROUBLE SHOOTING GUIDE

 WARNING

Before checking the inside of the HAKKO FM-206 or replacing parts, be sure to disconnect the power 
plug. Failure to do so may result in electric shock.

 The unit does not operate 

when the power switch is 

turned on.

 The tip does not heat up.

“Sens Error” is displayed.

 Solder does not wet the tip.

 The tip temperature is too 

high. 

 The tip temperature is too 

low.

 “Grip Error” is displayed.

 The low-temperature alarm 

tolerance error “Low Temp” 

is displayed.

 Heater terminal short circuit 

error “Heater Short Error” is 

displayed.

 “Heat up Error” is displayed.

(for MODEL FM-2023)

 “Drive Error” is displayed.

(for MODEL FM-2023)

 “Zero-Cross Error”  or

“System Error” is displayed.

15

Summary of Contents for fm-206

Page 1: ...2027 200 450 400 840 MODEL FM 2022 2023 200 400 400 750 MODEL FM 2024 350 450 660 840 HAKKO FM 2029 100 550 200 1030 HAKKO FM 2030 2031 200 500 400 930 5 C 9 F at idle temperature 24V 162 136 245 mm 6...

Page 2: ...use or left unattended Turn the power off when connecting the handpieces or storing the HAKKO FM 206 This appliance is not intended for use by persons including children with reduced physical sensory...

Page 3: ...ece with the exception of the HAKKO FM 2027 has their own instruction manual Please refer to this manual for specifications and replacement parts Switch Control Button and Knob Usage Power switch Use...

Page 4: ...the channel is in operation and it will return to the screen before the preset selection screen if the channel is not in operation Set Temp Offset Temp Preset Temp Preset ID CH Power Initial Value 350...

Page 5: ...is an example using the SETTING TEMPERATURE display 350 Setting Temperature 450 Setting Temperature 450 Setting Temperature 450 Setting Temperature 4 After the last digit has been accepted by pressing...

Page 6: ...Preset1 ID QRESET1 Preset1 ID PRESET1 Preset1 ID PRESET1 Preset1 ID 4 Once you accept the value for the last character the menu returns to the PRESENT ID list PRESET4 Preset1 ID PRESET4 PRESET2 PRESET...

Page 7: ...ss the control knob when you have made your choice HotAir Mode Offset Temp Timer Mode Time Unit Profile Ch Power Exit Auto 00 Opn m s ON CH3 Auto mode Timer Mode for Auto Mode Opened Closed On the dif...

Page 8: ...control knob it will switch to the profile setting screen Exit 400 0m30s 350 0m30s 300 0m30s Exit 400 0m30s 350 0m30s 300 0m30s 2 When you press the control knob once in the profile setting screen you...

Page 9: ...e Temp Mode Auto Shut Off Vaccum Mode Vacuum Time Password Lock Password Initial Reset Initial value Off Normal 1sec OFF none System parameters Value Off 30min 60min Normal Timer 1 5sec ON Partial OFF...

Page 10: ...ntered Check your password once more and then enter it Input Password AA Input Password A Enter the last character Input failure Successfully entered Return to the screen where you enter the current p...

Page 11: ...lection or changing the numerical value turn the control knob and press the control knob when you have made your choice After the last digit has been accepted for the time setting the screen will retu...

Page 12: ...sound or not when the iron tip etc has reached the set temperature and is ready for use Turn the control knob and select ON or OFF and press the control knob to accept ON Off Ready Alarm Setting Pump...

Page 13: ...FM 206 ensure effective soldering at low temperatures Always clean the tip nozzle before use to remove any residual solder or flux adhering to it Use the tip cleaner or cleaning sponge Contaminants o...

Page 14: ...e pump head 1 Remove the valve and valve guard and remove any attached flux Caution When the valve guard is difficult to remove please warm it with hot air Please do not try to forcibly remove it with...

Page 15: ...ron desoldering tool or handpiece CHECK Is the tip temperature too high ACTION Set the appropriate temperature CHECK Is the tip contaminated with oxide ACTION Remove the oxide CHECK Is the connection...

Page 16: ...L FM 2023 are connected This is displayed in cases such as when judged that an excessive pulse has been generated when the micro tweezers MODEL FM 2023 are connected A trig error will occur if the tri...

Page 17: ......

Page 18: ...ith O ring Item No 1 2 3 4 5 6 7 8 9 10 HAKKO FM 206 Specifications Transformer Temp Control display 6MM 100L 6MM 115L 6MM 220L 3MM 170L Part No A1583 A1584 B3667 B3668 B3669 B3670 B3671 B3672 B3673 B...

Page 19: ...5 6 7 8 Part No B3001 B2791 B3248 B3251 B3249 B3250 B3252 599B 02 599 029 Part Name Iron receptacle Tip fixing spring Holder for iron receptacle Iron holder base Cleaner base Stay Switch case assembl...

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